Patents by Inventor Hideyuki Emoto
Hideyuki Emoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8926864Abstract: A method of producing ?-SiAlON includes a sintering process, in which ?-SiAlON starting materials, a mixture of silicon nitride, aluminum nitride, optically active element compound, and at least one compound selected from aluminum oxide and silicon oxide, are sintered at temperatures ranging from 1820° C. to 2200° C. The method provides new ?-SiAlON low in carbon content and having high luminescence intensity by placing a plurality of boron nitride vessels in a graphite box to allow the ?-SiAlON starting materials packed in the plurality of boron nitride vessels to easily come in contact with nitrogen gas, and performing sintering in nitrogen atmosphere.Type: GrantFiled: April 21, 2011Date of Patent: January 6, 2015Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Masayoshi Ichikawa, Hideyuki Emoto
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Patent number: 8685279Abstract: Phosphor that can provide white LED that uses a blue LED or an ultraviolet LED as a light source and that has superior luminous efficiency. This phosphor includes, as a main component, ?-type sialon represented by a general expression: (M1)x(M2)y(Si,Al)12(O,N)16 (where M1 is one or more types of elements selected from a group consisting of Li, Mg, Ca, Y, and lanthanide element (except for La and Ce) and M2 is one or more types of elements selected from a group consisting of Ce, Pr, Eu, Tb, Yb, and Er, and 0.3?X+Y?1.5 and 0<y?0.7 are established and the sialon phosphor consists of a powder having a specific surface area of 0.2 to 0.5 m2/g.Type: GrantFiled: March 8, 2013Date of Patent: April 1, 2014Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Hideyuki Emoto, Masahiro Ibukiyama, Takashi Kawasaki
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Patent number: 8663500Abstract: ?-sialon phosphor that is ?-sialon represented by a general expression: (M)x(Eu)y(Si, Al)12(O, N)16 (where M is one or more types of elements selected from a group consisting of Li, Mg, Ca, and Y as well as lanthanide element (except for La and Ce) and including at least Ca), the ?-sialon phosphor being structured so that an oxygen content is 1.2 mass % or less and primary particles constituting the ?-sialon have a columnar shape. When the ?-sialon phosphor receives ultraviolet rays or visible light having a wavelength from 250 to 500 nm as an excitation source, the ?-sialon phosphor shows a fluorescent characteristic having a peak in a wavelength region from 595 to 630 nm.Type: GrantFiled: January 26, 2010Date of Patent: March 4, 2014Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Hideyuki Emoto, Mitsuru Kawagoe, Tomohiro Nomiyama
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Publication number: 20130328478Abstract: The present invention provides: a phosphor which can be combined with a blue LED to emit white light having a low color temperature as in the case where the phosphor is used singly, has a broad fluorescence spectrum, high light emission efficiency, and thermal/chemical stability, and rarely undergoes the deterioration in brightness at higher temperatures. This phosphor is represented by the general formula: Mx(Si,Al)2(N,O)3±y (wherein M independently represent Li or at least one alkali earth metal element; and x and y fulfill the requirement represented by the formulae: 0.52?x?0.9 and 0?y?0.3) wherein some of M are substituted by element Ce, and wherein the Si/Al atomic ratio is 1.5 to 6 inclusive, the O/N atomic ratio is 0 to 0.1 inclusive, 5-50 mol % of M's is Li, and 0.5-10 mol % of M is Ce.Type: ApplicationFiled: November 16, 2011Publication date: December 12, 2013Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHAInventor: Hideyuki Emoto
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Publication number: 20130300014Abstract: The purpose of the present invention is to provide a process for producing a ?-SiAlON having higher fluorescence intensity. The present invention relates to a process for producing a ?-SiAlON, which comprises a mixing step of mixing a raw material powder containing silicon, aluminum and europium, a burning step of burning the mixed raw material under the atmosphere of an inert gas or a non-oxidizing gas to produce a ?-SiAlON represented by the following general formula: Si6-zAlzOzN8-z:Eu (0<z<4.2), an annealing step of annealing the resulting ?-SiAlON, and a step of treating the annealed ?-SiAlON with an acid. The annealing is carried out under a reductive atmosphere at an atmospheric pressure of 100 kPa to 10 MPa inclusive at an atmospheric temperature of 1200 to 1600 DEG C. inclusive for a treatment period of 1 to 24 hours inclusive.Type: ApplicationFiled: April 21, 2011Publication date: November 14, 2013Applicant: Denki Kagaku Kogyo Kabushiki KaishaInventor: Hideyuki Emoto
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Publication number: 20130193600Abstract: Phosphor that can provide white LED that uses a blue LED or an ultraviolet LED as a light source and that has superior luminous efficiency. This phosphor includes, as a main component, ?-type sialon represented by a general expression: (M1)x(M2)y(Si,Al)12(O,N)16 (where M1 is one or more types of elements selected from a group consisting of Li, Mg, Ca, Y, and lanthanide element (except for La and Ce) and M2 is one or more types of elements selected from a group consisting of Ce, Pr, Eu, Tb, Yb, and Er, and 0.3?X+Y?1.5 and 0<y?0.7 are established and the sialon phosphor consists of a powder having a specific surface area of 0.2 to 0.5 m2/g.Type: ApplicationFiled: March 8, 2013Publication date: August 1, 2013Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHAInventors: HIDEYUKI EMOTO, MASAHIRO IBUKIYAMA, TAKASHI KAWASAKI
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Patent number: 8487393Abstract: An Eu-activated ?-sialon phosphor showing a high luminance, the use thereof and the method of producing the same. The ?-sialon phosphor includes, as a matrix, a ?-sialon crystal represented by a general formula: Si6-zAlzOzN8-z (0<z<4.2), wherein Eu, which serves as an activator, is solid-soluted in the ?-sialon crystal, and the ratio of Eu2+/(Eu2++Eu3+) is 0.8 or more. It is preferred that the amount of Eu in the solid solution is 0.1 to 1 mass % with respect to the mass of the ?-sialon crystal.Type: GrantFiled: June 4, 2010Date of Patent: July 16, 2013Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Hideyuki Emoto, Toshiaki Nagumo
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Publication number: 20130120691Abstract: An object of the present invention is to provide a phosphor that is combined with a blue LED to achieve white light at a low color temperature as if singly, has a broad fluorescence spectrum for excellent color rendering properties, has a high luminous efficiency, is thermally and chemically stable like conventional nitride-based phosphors, and has a small decrease in luminance at high temperatures. Another object of the present invention is to provide a light emitting device using such a phosphor. The present invention relates to a ?-sialon that is expressed by the general formula, Si6-zAlzOzN8-z:Eu (0<z<4.2). In the ?-sialon, P2/P1 is not lower than 0.5 and not higher than 1000 (P1 representing the height of an absorption line appearing in the region where g is 2.00±0.02 in a first derivative spectrum obtained by an electron spin resonance technique at 25° C., P2 representing the difference between the maximum value and the minimum value in a spectrum on the lower magnetic field side of P1).Type: ApplicationFiled: April 21, 2011Publication date: May 16, 2013Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHAInventors: Hideyuki Emoto, Toshiaki Nagumo
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Publication number: 20130106277Abstract: A method of producing ?-SiAlON includes a sintering process, in which ?-SiAlON starting materials, a mixture of silicon nitride, aluminum nitride, optically active element compound, and at least one compound selected from aluminum oxide and silicon oxide, are sintered at temperatures ranging from 1820° C. to 2200° C. The method provides new ?-SiAlON low in carbon content and having high luminescence intensity by placing a plurality of boron nitride vessels in a graphite box to allow the ?-SiAlON starting materials packed in the plurality of boron nitride vessels to easily come in contact with nitrogen gas, and performing sintering in nitrogen atmosphere.Type: ApplicationFiled: April 21, 2011Publication date: May 2, 2013Applicant: DENKI KAGUKAU KABUSHIKI KASHAInventors: Masayoshi Ichikawa, Hideyuki Emoto
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Patent number: 8404152Abstract: Offered is a fluorescent substance consisting of Eu-activated ?-sialon and capable of enhancing the brightness of a light emitting device such as a white LED using blue or ultraviolet light as a light source. The fluorescent substance has as its main constituent a ?-sialon represented by the general formula Si6-zAlzOzN8-z and containing Eu, wherein the spin density is 2.0×1017/g or less as measured by electron spin resonance spectroscopy corresponding to an absorption of g=2.00±0.02 at 25° C. In the above fluorescent substance, it is preferable that lattice constant a of the ?-sialon be 0.7608-0.7620 nm, the lattice constant c be 0.2908-0.2920 nm, and the Eu content be 0.1-3 mass %.Type: GrantFiled: November 20, 2007Date of Patent: March 26, 2013Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Hideyuki Emoto, Toshiaki Nagumo
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Publication number: 20120313507Abstract: A method for manufacturing ?-sialon, including: a mixing process wherein at least one of aluminum oxide and silicon oxide, silicon nitride, aluminum nitride, and europium compound are mixed; a burning process wherein the mixture having undergone the mixing process is heated at the temperature hither than 1950° C. but not exceeding 2200° C. for 10 hours or longer; and a heat treatment process wherein heat treatment is conducted after the burning process at the temperature from 1300° C. to 1600° C. in an atmosphere of inert gas other than nitrogen at the partial pressure of 10 kPa or lower.Type: ApplicationFiled: July 15, 2011Publication date: December 13, 2012Applicant: KAGAKU KOGYO KABUSHIKI KAISHAInventors: Hisayuki Hashimoto, Suzuya Yamada, Hideyuki Emoto, Masayoshi Ichikawa
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Publication number: 20120305844Abstract: The present invention provides a ?-SiAlON phosphor that contains a ?-SiAlON represented by a general formula Si6-zAlzOzN8-z (0<z<4.2) as a matrix and Eu2+ in a form of a solid solution as an emission center, and exhibits a peak within a wavelength range from 520 to 560 nm when excited by blue light. The average diffuse reflectance of this ?-SiAlON phosphor in the wavelength range from 700 to 800 nm is 90% or higher, and the diffuse reflectance in the fluorescent peak wavelength is 85% or higher.Type: ApplicationFiled: February 19, 2011Publication date: December 6, 2012Inventors: Hideyuki Emoto, Hironori Nagasaki
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Publication number: 20120298919Abstract: A method of manufacturing ?-SiAlON represented by a general formula Si6-zAlzOzN8-z:Eu, including a baking step for baking a powdered material that contains Al content from 0.3 to 1.2 mass %, O content from 0.15 to 1 mass %, O/Al molar ratio from 0.9 to 1.3, Si content from 58 to 60 mass %, N content from 37 to 40 mass %, N/Si molar ratio from 1.25 to 1.45, and Eu content from 0.3 to 0.7 mass %. The baking step is a step of baking the powdered material in a nitrogen atmosphere at temperatures from 1850° C. to 2050° C., and the manufactured ?-SiAlON satisfies 0.280?x?0.340 and 0.630?y?0.675 on the CIExy chromaticity coordinate.Type: ApplicationFiled: July 4, 2011Publication date: November 29, 2012Inventors: Go Takeda, Hisayuki Hashimoto, Hideyuki Emoto, Suzuya Yamada
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Publication number: 20120270049Abstract: Phosphor that can provide white LED that uses a blue LED or an ultraviolet LED as a light source and that has superior luminous efficiency. This phosphor includes, as a main component, ?-type sialon represented by a general expression: (M1)x(M2)y(Si,Al)12(O,N)16 (where M1 is one or more types of elements selected from a group consisting of Li, Mg, Ca, Y, and lanthanide element (except for La and Ce) and M2 is one or more types of elements selected from a group consisting of Ce, Pr, Eu, Tb, Yb, and Er, and 0.3?X+Y?1.5 and 0<Y?0.7 are established and the sialon phosphor consists of a powder having a specific surface area of 0.2 to 0.5 m2/g.Type: ApplicationFiled: May 4, 2012Publication date: October 25, 2012Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHAInventors: Hideyuki EMOTO, Masahiro IBUKIYAMA, Takashi KAWASAKI
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Patent number: 8274208Abstract: A light-emitting device comprising a light source which emits excitation light and a fluorescent substance which absorbs the excitation light to emit light in combination, wherein a fluorescent substance comprising an ? type SiAlON represented by the general formula: (Ca?,Eu?)(Si,Al)12(O,N)16 (1.5<?+?<2.2, 0<?<0.2, O/N?0.04) as a main component and having a specific surface area of 0.1 to 0.35 m2/g is used as the fluorescent substance. This light-emitting device shows little color change due to temperature change and efficiently emits light, even when it is used in a high temperature environment, and it is especially suitable for lighting apparatuses for vehicles such as headlamps.Type: GrantFiled: October 15, 2008Date of Patent: September 25, 2012Assignees: Stanley Electric Co., Ltd., Denki Kagaku Kogyo Kabushiki KaishaInventors: Yasuyuki Miyake, Shuichi Taya, Akifumi Ochiai, Hideyuki Emoto, Masahiro Ibukiyama
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Publication number: 20120228551Abstract: ?-Sialon comprising Eu2+ that is present in a solid solution form in P-sialon represented by Si6-zAlzOzN ?m [wherein z is 0.3-1.5], which shows, when excited with light of 450 nm in wavelength, a peak wavelength of fluorescent spectrum of 545-560 nm, a half-value breadth of 55 nm or greater, and an external quantum efficiency of 45% or greater. The p-sialon can be produced by blending at least one kind of oxide selected from aluminum oxide and silicon oxide with silicon nitride and aluminum nitride in such a manner as to give z of 0.3-1.5, further adding thereto a europium compound and a ?-sialon powder having an average particle diameter of 5 ?m or greater and an average degree of circularity of 0.7 or greater, each in a definite amount, and baking the mixture.Type: ApplicationFiled: November 4, 2010Publication date: September 13, 2012Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHAInventors: Hideyuki Emoto, Kazuhiro Ito
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Patent number: 8125139Abstract: Provided is a phosphor material for a white LED with a blue LED or ultraviolet LED as a light source. A phosphor comprises an ?-sialon represented by the formula: (M1)X(M2)Y(Si)12?(m+n)(Al)m+n(O)n(N)16?n where M1 is at least one element selected from the group consisting of Li, Mg, Ca, Y and lanthanide metals (except for La and Ce), M2 is at least one element selected from Ce, Pr, Eu, Tb, Yb and Er, 0.3?X+Y?1.5, 0<Y?0.7, 0.6?m?3.0, 0?n?1.5 and X+Y=m/2; and the oxygen content in a powder of the ?-sialon is at most 0.4 mass % larger than a value calculated based on the formula.Type: GrantFiled: February 28, 2006Date of Patent: February 28, 2012Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Hideyuki Emoto, Masahiro Ibukiyama, Kenji Nomura
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Publication number: 20120026426Abstract: Provided is a phosphor particle group of divalent europium-activated oxynitride green light emitting phosphor particles (1) each of which is a ?-type SiAlON represented by a general formula: EuaSibAlcOdNe, where 0.005?a?0.4, b+c=12, d+e=16, wherein a mean value of a value obtained by dividing a longer particle diameter by a shorter particle diameter is not greater than 1.75. Also provided are a light emitting apparatus (11) using the phosphor particle group in a light converter (13), and a liquid crystal display television using the light emitting apparatus (11). With these, a high-efficiency and stable light emitting apparatus using a ?-type SiAlON, and a phosphor particle group therefor are provided.Type: ApplicationFiled: April 2, 2010Publication date: February 2, 2012Applicants: Denki Kagaku Kogyo Kabushiki Kaisha, Sharp Kabushiki KaishaInventors: Tetsuya Hanamoto, Masatsugu Masuda, Kenji Terashima, Hideyuki Emoto, Hironori Nagasaki
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Publication number: 20110279018Abstract: ?-sialon phosphor that is ?-sialon represented by a general expression: (M)x(Eu)y(Si, Al)12(O, N)16 (where M is one or more types of elements selected from a group consisting of Li, Mg, Ca, and Y as well as lanthanide element (except for La and Ce) and including at least Ca), the ?-sialon phosphor being structured so that an oxygen content is 1.2 mass % or less and primary particles constituting the ?-sialon have a columnar shape. When the ?-sialon phosphor receives ultraviolet rays or visible light having a wavelength from 250 to 500 nm as an excitation source, the ?-sialon phosphor shows a fluorescent characteristic having a peak in a wavelength region from 595 to 630 nm.Type: ApplicationFiled: January 26, 2010Publication date: November 17, 2011Inventors: Hideyuki Emoto, Mitsuru Kawagoe, Tomohiro Nomiyama
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Patent number: 8003011Abstract: A ? type Sialon fluorescent substance is disclosed that is capable of achieving enhanced brightness of a white light emitting diode using blue to ultraviolet light as a light source. In the fluorescent substance which contains not less than 90% by mass of a ? type Sialon composition represented by general formula: Si6-zAlzOzN8-z as a host material wherein z is not less than 0.24 and not more than 0.42, Eu is present dissolved in solid solution as a luminescent center at a content of 0.05 to 0.2% by atom. The ? type Sialon fluorescent substance is preferably in the form of a powder having an average particle size of not less than 1 ?m and not more than 20 ?m. A white LED of good luminescent characteristics can be obtained by using a blue or ultraviolet light emitting diode as a excitation light source in combination with a fluorescent substance that emits yellow or red light.Type: GrantFiled: May 10, 2006Date of Patent: August 23, 2011Assignees: National Institute for Materials Science, Denki Kagaku Kogyo Kabushiki KaishaInventors: Naoto Hirosaki, Hideyuki Emoto, Masahiro Ibukiyama