Patents by Inventor Hideyuki Emoto

Hideyuki Emoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8926864
    Abstract: A method of producing ?-SiAlON includes a sintering process, in which ?-SiAlON starting materials, a mixture of silicon nitride, aluminum nitride, optically active element compound, and at least one compound selected from aluminum oxide and silicon oxide, are sintered at temperatures ranging from 1820° C. to 2200° C. The method provides new ?-SiAlON low in carbon content and having high luminescence intensity by placing a plurality of boron nitride vessels in a graphite box to allow the ?-SiAlON starting materials packed in the plurality of boron nitride vessels to easily come in contact with nitrogen gas, and performing sintering in nitrogen atmosphere.
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: January 6, 2015
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Masayoshi Ichikawa, Hideyuki Emoto
  • Patent number: 8685279
    Abstract: Phosphor that can provide white LED that uses a blue LED or an ultraviolet LED as a light source and that has superior luminous efficiency. This phosphor includes, as a main component, ?-type sialon represented by a general expression: (M1)x(M2)y(Si,Al)12(O,N)16 (where M1 is one or more types of elements selected from a group consisting of Li, Mg, Ca, Y, and lanthanide element (except for La and Ce) and M2 is one or more types of elements selected from a group consisting of Ce, Pr, Eu, Tb, Yb, and Er, and 0.3?X+Y?1.5 and 0<y?0.7 are established and the sialon phosphor consists of a powder having a specific surface area of 0.2 to 0.5 m2/g.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: April 1, 2014
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hideyuki Emoto, Masahiro Ibukiyama, Takashi Kawasaki
  • Patent number: 8663500
    Abstract: ?-sialon phosphor that is ?-sialon represented by a general expression: (M)x(Eu)y(Si, Al)12(O, N)16 (where M is one or more types of elements selected from a group consisting of Li, Mg, Ca, and Y as well as lanthanide element (except for La and Ce) and including at least Ca), the ?-sialon phosphor being structured so that an oxygen content is 1.2 mass % or less and primary particles constituting the ?-sialon have a columnar shape. When the ?-sialon phosphor receives ultraviolet rays or visible light having a wavelength from 250 to 500 nm as an excitation source, the ?-sialon phosphor shows a fluorescent characteristic having a peak in a wavelength region from 595 to 630 nm.
    Type: Grant
    Filed: January 26, 2010
    Date of Patent: March 4, 2014
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hideyuki Emoto, Mitsuru Kawagoe, Tomohiro Nomiyama
  • Publication number: 20130328478
    Abstract: The present invention provides: a phosphor which can be combined with a blue LED to emit white light having a low color temperature as in the case where the phosphor is used singly, has a broad fluorescence spectrum, high light emission efficiency, and thermal/chemical stability, and rarely undergoes the deterioration in brightness at higher temperatures. This phosphor is represented by the general formula: Mx(Si,Al)2(N,O)3±y (wherein M independently represent Li or at least one alkali earth metal element; and x and y fulfill the requirement represented by the formulae: 0.52?x?0.9 and 0?y?0.3) wherein some of M are substituted by element Ce, and wherein the Si/Al atomic ratio is 1.5 to 6 inclusive, the O/N atomic ratio is 0 to 0.1 inclusive, 5-50 mol % of M's is Li, and 0.5-10 mol % of M is Ce.
    Type: Application
    Filed: November 16, 2011
    Publication date: December 12, 2013
    Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
    Inventor: Hideyuki Emoto
  • Publication number: 20130300014
    Abstract: The purpose of the present invention is to provide a process for producing a ?-SiAlON having higher fluorescence intensity. The present invention relates to a process for producing a ?-SiAlON, which comprises a mixing step of mixing a raw material powder containing silicon, aluminum and europium, a burning step of burning the mixed raw material under the atmosphere of an inert gas or a non-oxidizing gas to produce a ?-SiAlON represented by the following general formula: Si6-zAlzOzN8-z:Eu (0<z<4.2), an annealing step of annealing the resulting ?-SiAlON, and a step of treating the annealed ?-SiAlON with an acid. The annealing is carried out under a reductive atmosphere at an atmospheric pressure of 100 kPa to 10 MPa inclusive at an atmospheric temperature of 1200 to 1600 DEG C. inclusive for a treatment period of 1 to 24 hours inclusive.
    Type: Application
    Filed: April 21, 2011
    Publication date: November 14, 2013
    Applicant: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventor: Hideyuki Emoto
  • Publication number: 20130193600
    Abstract: Phosphor that can provide white LED that uses a blue LED or an ultraviolet LED as a light source and that has superior luminous efficiency. This phosphor includes, as a main component, ?-type sialon represented by a general expression: (M1)x(M2)y(Si,Al)12(O,N)16 (where M1 is one or more types of elements selected from a group consisting of Li, Mg, Ca, Y, and lanthanide element (except for La and Ce) and M2 is one or more types of elements selected from a group consisting of Ce, Pr, Eu, Tb, Yb, and Er, and 0.3?X+Y?1.5 and 0<y?0.7 are established and the sialon phosphor consists of a powder having a specific surface area of 0.2 to 0.5 m2/g.
    Type: Application
    Filed: March 8, 2013
    Publication date: August 1, 2013
    Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
    Inventors: HIDEYUKI EMOTO, MASAHIRO IBUKIYAMA, TAKASHI KAWASAKI
  • Patent number: 8487393
    Abstract: An Eu-activated ?-sialon phosphor showing a high luminance, the use thereof and the method of producing the same. The ?-sialon phosphor includes, as a matrix, a ?-sialon crystal represented by a general formula: Si6-zAlzOzN8-z (0<z<4.2), wherein Eu, which serves as an activator, is solid-soluted in the ?-sialon crystal, and the ratio of Eu2+/(Eu2++Eu3+) is 0.8 or more. It is preferred that the amount of Eu in the solid solution is 0.1 to 1 mass % with respect to the mass of the ?-sialon crystal.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: July 16, 2013
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hideyuki Emoto, Toshiaki Nagumo
  • Publication number: 20130120691
    Abstract: An object of the present invention is to provide a phosphor that is combined with a blue LED to achieve white light at a low color temperature as if singly, has a broad fluorescence spectrum for excellent color rendering properties, has a high luminous efficiency, is thermally and chemically stable like conventional nitride-based phosphors, and has a small decrease in luminance at high temperatures. Another object of the present invention is to provide a light emitting device using such a phosphor. The present invention relates to a ?-sialon that is expressed by the general formula, Si6-zAlzOzN8-z:Eu (0<z<4.2). In the ?-sialon, P2/P1 is not lower than 0.5 and not higher than 1000 (P1 representing the height of an absorption line appearing in the region where g is 2.00±0.02 in a first derivative spectrum obtained by an electron spin resonance technique at 25° C., P2 representing the difference between the maximum value and the minimum value in a spectrum on the lower magnetic field side of P1).
    Type: Application
    Filed: April 21, 2011
    Publication date: May 16, 2013
    Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
    Inventors: Hideyuki Emoto, Toshiaki Nagumo
  • Publication number: 20130106277
    Abstract: A method of producing ?-SiAlON includes a sintering process, in which ?-SiAlON starting materials, a mixture of silicon nitride, aluminum nitride, optically active element compound, and at least one compound selected from aluminum oxide and silicon oxide, are sintered at temperatures ranging from 1820° C. to 2200° C. The method provides new ?-SiAlON low in carbon content and having high luminescence intensity by placing a plurality of boron nitride vessels in a graphite box to allow the ?-SiAlON starting materials packed in the plurality of boron nitride vessels to easily come in contact with nitrogen gas, and performing sintering in nitrogen atmosphere.
    Type: Application
    Filed: April 21, 2011
    Publication date: May 2, 2013
    Applicant: DENKI KAGUKAU KABUSHIKI KASHA
    Inventors: Masayoshi Ichikawa, Hideyuki Emoto
  • Patent number: 8404152
    Abstract: Offered is a fluorescent substance consisting of Eu-activated ?-sialon and capable of enhancing the brightness of a light emitting device such as a white LED using blue or ultraviolet light as a light source. The fluorescent substance has as its main constituent a ?-sialon represented by the general formula Si6-zAlzOzN8-z and containing Eu, wherein the spin density is 2.0×1017/g or less as measured by electron spin resonance spectroscopy corresponding to an absorption of g=2.00±0.02 at 25° C. In the above fluorescent substance, it is preferable that lattice constant a of the ?-sialon be 0.7608-0.7620 nm, the lattice constant c be 0.2908-0.2920 nm, and the Eu content be 0.1-3 mass %.
    Type: Grant
    Filed: November 20, 2007
    Date of Patent: March 26, 2013
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hideyuki Emoto, Toshiaki Nagumo
  • Publication number: 20120313507
    Abstract: A method for manufacturing ?-sialon, including: a mixing process wherein at least one of aluminum oxide and silicon oxide, silicon nitride, aluminum nitride, and europium compound are mixed; a burning process wherein the mixture having undergone the mixing process is heated at the temperature hither than 1950° C. but not exceeding 2200° C. for 10 hours or longer; and a heat treatment process wherein heat treatment is conducted after the burning process at the temperature from 1300° C. to 1600° C. in an atmosphere of inert gas other than nitrogen at the partial pressure of 10 kPa or lower.
    Type: Application
    Filed: July 15, 2011
    Publication date: December 13, 2012
    Applicant: KAGAKU KOGYO KABUSHIKI KAISHA
    Inventors: Hisayuki Hashimoto, Suzuya Yamada, Hideyuki Emoto, Masayoshi Ichikawa
  • Publication number: 20120305844
    Abstract: The present invention provides a ?-SiAlON phosphor that contains a ?-SiAlON represented by a general formula Si6-zAlzOzN8-z (0<z<4.2) as a matrix and Eu2+ in a form of a solid solution as an emission center, and exhibits a peak within a wavelength range from 520 to 560 nm when excited by blue light. The average diffuse reflectance of this ?-SiAlON phosphor in the wavelength range from 700 to 800 nm is 90% or higher, and the diffuse reflectance in the fluorescent peak wavelength is 85% or higher.
    Type: Application
    Filed: February 19, 2011
    Publication date: December 6, 2012
    Inventors: Hideyuki Emoto, Hironori Nagasaki
  • Publication number: 20120298919
    Abstract: A method of manufacturing ?-SiAlON represented by a general formula Si6-zAlzOzN8-z:Eu, including a baking step for baking a powdered material that contains Al content from 0.3 to 1.2 mass %, O content from 0.15 to 1 mass %, O/Al molar ratio from 0.9 to 1.3, Si content from 58 to 60 mass %, N content from 37 to 40 mass %, N/Si molar ratio from 1.25 to 1.45, and Eu content from 0.3 to 0.7 mass %. The baking step is a step of baking the powdered material in a nitrogen atmosphere at temperatures from 1850° C. to 2050° C., and the manufactured ?-SiAlON satisfies 0.280?x?0.340 and 0.630?y?0.675 on the CIExy chromaticity coordinate.
    Type: Application
    Filed: July 4, 2011
    Publication date: November 29, 2012
    Inventors: Go Takeda, Hisayuki Hashimoto, Hideyuki Emoto, Suzuya Yamada
  • Publication number: 20120270049
    Abstract: Phosphor that can provide white LED that uses a blue LED or an ultraviolet LED as a light source and that has superior luminous efficiency. This phosphor includes, as a main component, ?-type sialon represented by a general expression: (M1)x(M2)y(Si,Al)12(O,N)16 (where M1 is one or more types of elements selected from a group consisting of Li, Mg, Ca, Y, and lanthanide element (except for La and Ce) and M2 is one or more types of elements selected from a group consisting of Ce, Pr, Eu, Tb, Yb, and Er, and 0.3?X+Y?1.5 and 0<Y?0.7 are established and the sialon phosphor consists of a powder having a specific surface area of 0.2 to 0.5 m2/g.
    Type: Application
    Filed: May 4, 2012
    Publication date: October 25, 2012
    Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
    Inventors: Hideyuki EMOTO, Masahiro IBUKIYAMA, Takashi KAWASAKI
  • Patent number: 8274208
    Abstract: A light-emitting device comprising a light source which emits excitation light and a fluorescent substance which absorbs the excitation light to emit light in combination, wherein a fluorescent substance comprising an ? type SiAlON represented by the general formula: (Ca?,Eu?)(Si,Al)12(O,N)16 (1.5<?+?<2.2, 0<?<0.2, O/N?0.04) as a main component and having a specific surface area of 0.1 to 0.35 m2/g is used as the fluorescent substance. This light-emitting device shows little color change due to temperature change and efficiently emits light, even when it is used in a high temperature environment, and it is especially suitable for lighting apparatuses for vehicles such as headlamps.
    Type: Grant
    Filed: October 15, 2008
    Date of Patent: September 25, 2012
    Assignees: Stanley Electric Co., Ltd., Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Yasuyuki Miyake, Shuichi Taya, Akifumi Ochiai, Hideyuki Emoto, Masahiro Ibukiyama
  • Publication number: 20120228551
    Abstract: ?-Sialon comprising Eu2+ that is present in a solid solution form in P-sialon represented by Si6-zAlzOzN ?m [wherein z is 0.3-1.5], which shows, when excited with light of 450 nm in wavelength, a peak wavelength of fluorescent spectrum of 545-560 nm, a half-value breadth of 55 nm or greater, and an external quantum efficiency of 45% or greater. The p-sialon can be produced by blending at least one kind of oxide selected from aluminum oxide and silicon oxide with silicon nitride and aluminum nitride in such a manner as to give z of 0.3-1.5, further adding thereto a europium compound and a ?-sialon powder having an average particle diameter of 5 ?m or greater and an average degree of circularity of 0.7 or greater, each in a definite amount, and baking the mixture.
    Type: Application
    Filed: November 4, 2010
    Publication date: September 13, 2012
    Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
    Inventors: Hideyuki Emoto, Kazuhiro Ito
  • Patent number: 8125139
    Abstract: Provided is a phosphor material for a white LED with a blue LED or ultraviolet LED as a light source. A phosphor comprises an ?-sialon represented by the formula: (M1)X(M2)Y(Si)12?(m+n)(Al)m+n(O)n(N)16?n where M1 is at least one element selected from the group consisting of Li, Mg, Ca, Y and lanthanide metals (except for La and Ce), M2 is at least one element selected from Ce, Pr, Eu, Tb, Yb and Er, 0.3?X+Y?1.5, 0<Y?0.7, 0.6?m?3.0, 0?n?1.5 and X+Y=m/2; and the oxygen content in a powder of the ?-sialon is at most 0.4 mass % larger than a value calculated based on the formula.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: February 28, 2012
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hideyuki Emoto, Masahiro Ibukiyama, Kenji Nomura
  • Publication number: 20120026426
    Abstract: Provided is a phosphor particle group of divalent europium-activated oxynitride green light emitting phosphor particles (1) each of which is a ?-type SiAlON represented by a general formula: EuaSibAlcOdNe, where 0.005?a?0.4, b+c=12, d+e=16, wherein a mean value of a value obtained by dividing a longer particle diameter by a shorter particle diameter is not greater than 1.75. Also provided are a light emitting apparatus (11) using the phosphor particle group in a light converter (13), and a liquid crystal display television using the light emitting apparatus (11). With these, a high-efficiency and stable light emitting apparatus using a ?-type SiAlON, and a phosphor particle group therefor are provided.
    Type: Application
    Filed: April 2, 2010
    Publication date: February 2, 2012
    Applicants: Denki Kagaku Kogyo Kabushiki Kaisha, Sharp Kabushiki Kaisha
    Inventors: Tetsuya Hanamoto, Masatsugu Masuda, Kenji Terashima, Hideyuki Emoto, Hironori Nagasaki
  • Publication number: 20110279018
    Abstract: ?-sialon phosphor that is ?-sialon represented by a general expression: (M)x(Eu)y(Si, Al)12(O, N)16 (where M is one or more types of elements selected from a group consisting of Li, Mg, Ca, and Y as well as lanthanide element (except for La and Ce) and including at least Ca), the ?-sialon phosphor being structured so that an oxygen content is 1.2 mass % or less and primary particles constituting the ?-sialon have a columnar shape. When the ?-sialon phosphor receives ultraviolet rays or visible light having a wavelength from 250 to 500 nm as an excitation source, the ?-sialon phosphor shows a fluorescent characteristic having a peak in a wavelength region from 595 to 630 nm.
    Type: Application
    Filed: January 26, 2010
    Publication date: November 17, 2011
    Inventors: Hideyuki Emoto, Mitsuru Kawagoe, Tomohiro Nomiyama
  • Patent number: 8003011
    Abstract: A ? type Sialon fluorescent substance is disclosed that is capable of achieving enhanced brightness of a white light emitting diode using blue to ultraviolet light as a light source. In the fluorescent substance which contains not less than 90% by mass of a ? type Sialon composition represented by general formula: Si6-zAlzOzN8-z as a host material wherein z is not less than 0.24 and not more than 0.42, Eu is present dissolved in solid solution as a luminescent center at a content of 0.05 to 0.2% by atom. The ? type Sialon fluorescent substance is preferably in the form of a powder having an average particle size of not less than 1 ?m and not more than 20 ?m. A white LED of good luminescent characteristics can be obtained by using a blue or ultraviolet light emitting diode as a excitation light source in combination with a fluorescent substance that emits yellow or red light.
    Type: Grant
    Filed: May 10, 2006
    Date of Patent: August 23, 2011
    Assignees: National Institute for Materials Science, Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Naoto Hirosaki, Hideyuki Emoto, Masahiro Ibukiyama