Patents by Inventor Hideyuki Umetsu

Hideyuki Umetsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9988521
    Abstract: A polyphenylene sulfide resin composition has excellent heat resistance, flowability and lightweight property as well as surface smoothness and impact resistance. The polyphenylene sulfide resin composition includes 1 to 30 parts by weight of a mica (b) having an aspect ratio of not less than 80, relative to 100 parts by weight of a polyphenylene sulfide resin (a).
    Type: Grant
    Filed: November 30, 2012
    Date of Patent: June 5, 2018
    Assignees: Toray Industries, Inc., Koito Manufacturing Co., Ltd.
    Inventors: Naoya Ouchiyama, Kei Saitoh, Hideyuki Umetsu, Hideki Matsumoto, Hidetaka Anma, Daisuke Mochizuki, Hiroaki Hara, Masayuki Kobayashi
  • Patent number: 9957377
    Abstract: A polyphenylene sulfide resin composition has excellent heat resistance, flowability and lightweight property as well as surface smoothness and impact resistance. The polyphenylene sulfide resin composition includes 1 to 30 parts by weight of a mica (b) having an aspect ratio of not less than 80, relative to 100 parts by weight of a polyphenylene sulfide resin (a).
    Type: Grant
    Filed: November 30, 2012
    Date of Patent: May 1, 2018
    Assignees: Toray Industries, Inc., Koito Manufacturing Co., Ltd.
    Inventors: Naoya Ouchiyama, Kei Saitoh, Hideyuki Umetsu, Hideki Matsumoto, Hidetaka Anma, Daisuke Mochizuki, Hiroaki Hara, Masayuki Kobayashi
  • Patent number: 9873793
    Abstract: A polyamide resin composition includes a specified amount of a compound and/or its condensate that includes a hydroxyl group and an epoxy group or a carbodiimide group and has a specific structure. Another polyamide resin composition includes specified amounts of an aliphatic compound having three or more amino groups or three or more hydroxyl groups per molecule and a compound having more than one functional group per molecule that is reactive with the amino group or the hydroxyl group, wherein, when an ASTM No. 1 dumbbell of 3.2 mm in thickness produced by injection molding of the polyamide resin composition is processed by heat treatment at 130° C. for 100 hours, an increase rate in concentration of a carboxyl group in the polyamide resin composition from a surface of the molded product to a depth of 0.2 mm after the heat treatment is lower than 70%.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: January 23, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Atsushi Masunaga, Hideyuki Umetsu
  • Patent number: 9850343
    Abstract: The present invention is a method for producing a liquid crystalline polyester, which comprises reacting an aromatic hydroxycarboxylic acid, a diol containing 70 mol % or more of an aromatic diol having a structural unit (I) as shown below and an aromatic dicarboxylic acid with one another in the presence of an acylating agent and an aliphatic sulfonic acid represented by formula (A) shown below. (wherein Ar represents a bivalent aromatic group which is an aromatic hydrocarbon group and has a molecular weight of less than 200) Formula (A) R—SO3H (wherein R represents an alkyl group having 1 to 12 carbon atoms) According to the present invention, a liquid crystalline polyester, which can be molded into an article having excellent tensile strength and excellent creep properties and from which a gas is generated in a reduced amount, can be produced with high efficiency.
    Type: Grant
    Filed: July 25, 2014
    Date of Patent: December 26, 2017
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Akito Konishi, Mitsushige Hamaguchi, Hideyuki Umetsu
  • Patent number: 9574065
    Abstract: A thermoplastic resin composition includes 100 parts by weight of a thermoplastic resin (a) that is a liquid crystalline polyester and/or a polyphenylene sulfide; and 0.001 to 10 parts by weight of a metal complex (b) having a monodentate or a bidentate ligand; and at least one metal and/or its salt selected from the group consisting of copper, zinc, nickel, manganese, cobalt, chromium and tin.
    Type: Grant
    Filed: November 28, 2012
    Date of Patent: February 21, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Kohei Miyamoto, Mitsushige Hamaguchi, Hideyuki Umetsu
  • Patent number: 9493611
    Abstract: A polyamide resin composition includes 100 parts by weight of a (a) polyamide resin; and 0.1 to 10 parts by weight of a (b) hydroxyl group- and carboxyl group-containing compound, wherein the (b) hydroxyl group- and carboxyl group-containing compound has a ratio (COOH/OH) of 0.01 to 5.0 of a rate (percentage) of a carboxyl group-derived peak area to a total peak area in a 13C-NMR spectrum to a rate (percentage) of a hydroxyl group-derived peak area to a total peak area in a 1H-NMR spectrum and has a degree of branching of 0.05 to 0.35.
    Type: Grant
    Filed: September 12, 2013
    Date of Patent: November 15, 2016
    Assignee: Toray Industries, Inc.
    Inventors: Atsushi Masunaga, Hiroshi Nakagawa, Hideyuki Umetsu
  • Publication number: 20160264778
    Abstract: A polyamide resin composition has excellent heat aging resistance, surface appearance, retention stability, dimensional accuracy, chemical resistance and the like. One polyamide resin composition includes a specified amount of a compound and/or its condensate that includes a hydroxyl group and an epoxy group or a carbodiimide group and has a specific structure. Another polyamide resin composition includes specified amounts of an aliphatic compound having three or more amino groups or three or more hydroxyl groups per molecule and a compound having more than one functional group per molecule that is reactive with the amino group or the hydroxyl group, wherein, when an ASTM No. 1 dumbbell of 3.2 mm in thickness produced by injection molding of the polyamide resin composition is processed by heat treatment at 130° C. for 100 hours, an increase rate in concentration of a carboxyl group in the polyamide resin composition from a surface of the molded product to a depth of 0.
    Type: Application
    Filed: August 28, 2014
    Publication date: September 15, 2016
    Inventors: Atsushi Masunaga, Hideyuki Umetsu
  • Publication number: 20160145380
    Abstract: The present invention is a method for producing a liquid crystalline polyester, which comprises reacting an aromatic hydroxycarboxylic acid, a diol containing 70 mol % or more of an aromatic diol having a structural unit (I) as shown below and an aromatic dicarboxylic acid with one another in the presence of an acylating agent and an aliphatic sulfonic acid represented by formula (A) shown below. (wherein Ar represents a bivalent aromatic group which is an aromatic hydrocarbon group and has a molecular weight of less than 200) Formula (A) R—SO3H (wherein R represents an alkyl group having 1 to 12 carbon atoms) According to the present invention, a liquid crystalline polyester, which can be molded into an article having excellent tensile strength and excellent creep properties and from which a gas is generated in a reduced amount, can be produced with high efficiency.
    Type: Application
    Filed: July 25, 2014
    Publication date: May 26, 2016
    Applicant: TORAY Industries, Inc.
    Inventors: Akito KONISHI, Mitsushige HAMAGUCHI, Hideyuki UMETSU
  • Publication number: 20150232617
    Abstract: A polyamide resin composition includes 100 parts by weight of a (a) polyamide resin; and 0.1 to 10 parts by weight of a (b) hydroxyl group- and carboxyl group-containing compound, wherein the (b) hydroxyl group- and carboxyl group-containing compound has a ratio (COOH/OH) of 0.01 to 5.0 of a rate (percentage) of a carboxyl group-derived peak area to a total peak area in a 13C-NMR spectrum to a rate (percentage) of a hydroxyl group-derived peak area to a total peak area in a 1H-NMR spectrum and has a degree of branching of 0.05 to 0.35.
    Type: Application
    Filed: September 12, 2013
    Publication date: August 20, 2015
    Applicant: Toray Industries, Inc.
    Inventors: Atsushi Masunaga, Hiroshi Nakagawa, Hideyuki Umetsu
  • Patent number: 9109159
    Abstract: A liquid crystalline polyester having structural units (I), (II), (III), (IV) and (V), wherein a ratio of the structural unit (I) to sum of the structural units (I), (II) and (III) is 68 to 80 mol %, a ratio of the structural unit (II) to sum of the structural units (II) and (III) is 55 to 75 mol %, and a ratio of the structural unit (IV) to sum of the structural units (IV) and (V) is 60 to 85 mol %, wherein a total amount of the structural units (II) and (III) is substantially equimolar with a total amount of the structural units (IV) and (V), and ?S (entropy of melting) defined by Equation [1] given below is 1.0 to 3.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: August 18, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Kohei Miyamoto, Mitsushige Hamaguchi, Hideyuki Umetsu
  • Patent number: 9085672
    Abstract: A liquid crystalline polyester composition contains 100 parts by weight of a liquid crystalline polyester (A) and 10 to 100 parts by weight of a mica (B), wherein a rate in number of mica with a ratio (d1/d2) of a long diameter (d1) to a short diameter (d2) that is greater than 2.0, to an entire content of the mica (B) contained in the liquid crystalline polyester composition is not higher than 20%.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: July 21, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Satoshi Matsubara, Hideyuki Umetsu, Takayuki Hase
  • Patent number: 9045621
    Abstract: A liquid crystalline polyester composition containing at least 100 parts by weight of liquid crystalline polyester (A) and 10 to 100 parts by weight of talc (B). The talc (B) has a ratio (a1/a2) of oil absorption (a1) ml/100 g to specific surface area (a2) m2/g in a range of 14.0 to 26.0 (ml·g)/(100 g·m2) and has a number-average particle diameter of 10 to 30 ?m.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: June 2, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Satoshi Matsubara, Hideyuki Umetsu, Takayuki Hase
  • Publication number: 20150038631
    Abstract: A liquid crystalline polyester resin composition has high strength and low warpage due to the reinforcement effects of a filler, high toughness to be resistant to pin press-fitting, good tribological property and good flexural fatigue characteristic. The liquid crystalline polyester resin composition includes 100 parts by weight of a liquid crystalline polyester (A) having a ratio (a)/[(a)+(b)] of an amount of terminal hydroxyl group (a) to a sum of the amount of terminal hydroxyl group (a) and an amount of terminal acetyl group (b) which is 0.70 to 1.00; and 10 to 100 parts by weight of a mica (B). The mica (B) included in the liquid crystalline polyester resin composition has a volume-average particle size of 10 to 50 ?m. The mica (B) has an aspect ratio of 50 to 100.
    Type: Application
    Filed: February 26, 2013
    Publication date: February 5, 2015
    Applicant: Toray Industries, Inc.
    Inventors: Mitsushige Hamaguchi, Kohei Miyamoto, Hideyuki Umetsu
  • Patent number: 8916673
    Abstract: The present invention provides a process for producing a liquid crystalline polyester resin, wherein an acetylation reaction and an oligomerization reaction of raw materials are carried out in an acetylation reaction vessel, and then a deacetylation polycondensation of a liquid after the oligomerization reaction is carried out in a polycondensation reaction vessel, wherein the acetylation reaction vessel used is a vessel having an inner wall surface composed of an alloy containing 50% by mass or more of Ni and 10% by mass or more of Mo; and the inner wall surface of the acetylation reaction vessel is divided into three or more band-like zones arrayed in the height direction of the vessel, and the oligomerization reaction is carried out while maintaining the temperatures of each band-like zone in a particular relationship.
    Type: Grant
    Filed: December 19, 2011
    Date of Patent: December 23, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Kunihiko Miyauchi, Michiyoshi Matsumoto, Hideyuki Umetsu
  • Publication number: 20140356630
    Abstract: A polyphenylene sulfide resin composition has excellent heat resistance, flowability and lightweight property as well as surface smoothness and impact resistance. The polyphenylene sulfide resin composition includes 1 to 30 parts by weight of a mica (b) having an aspect ratio of not less than 80, relative to 100 parts by weight of a polyphenylene sulfide resin (a).
    Type: Application
    Filed: November 30, 2012
    Publication date: December 4, 2014
    Inventors: Naoya Ouchiyama, Kei Saitoh, Hideyuki Umetsu, Hideki Matsumoto, Hidetaka Anma, Daisuke Mochizuki, Hiroaki Hara, Masayuki Kobayashi
  • Patent number: 8784683
    Abstract: A liquid crystalline polyester composition contains at least 100 parts by weight of liquid crystalline polyester having different structural units and 10 to 100 parts by weight of glass fiber, wherein the glass fiber has a weight-average fiber length (Mw) of 200 to 500 ?m, and content of specific glass fiber having fiber length of not less than 1500 ?m is 0.1 to 5.0 percent by weight to a total amount of the glass fiber.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: July 22, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Satoshi Matsubara, Hideyuki Umetsu, Takayuki Hase
  • Patent number: 8778222
    Abstract: A liquid crystalline polyester composition contains at least 100 parts by weight of liquid crystalline polyester and 10 to 100 parts by weight of glass fiber, wherein the glass fiber has a weight-average fiber length of 30 to 100 ?m, and content of specific glass fiber having fiber length of 300 to 500 ?m is 0.1 to 5 percent by weight to a total amount of the glass fiber.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: July 15, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Satoshi Matsubara, Hideyuki Umetsu, Takayuki Hase
  • Publication number: 20140170393
    Abstract: A thermoplastic resin composition includes 100 parts by weight of a thermoplastic resin (a) that is a liquid crystalline polyester and/or a polyphenylene sulfide; and 0.001 to 10 parts by weight of a metal complex (b) having a monodentate or a bidentate ligand; and at least one metal and/or its salt selected from the group consisting of copper, zinc, nickel, manganese, cobalt, chromium and tin.
    Type: Application
    Filed: November 28, 2012
    Publication date: June 19, 2014
    Inventors: Kohei Miyamoto, Mitsushige Hamaguchi, Hideyuki Umetsu
  • Publication number: 20140022502
    Abstract: A liquid crystalline polyester composition contains 100 parts by weight of a liquid crystalline polyester (A) and 10 to 100 parts by weight of a mica (B), wherein a rate in number of mica with a ratio (d1/d2) of a long diameter (d1) to a short diameter (d2) that is greater than 2.0, to an entire content of the mica (B) contained in the liquid crystalline polyester composition is not higher than 20%.
    Type: Application
    Filed: December 14, 2011
    Publication date: January 23, 2014
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Satoshi Matsubara, Hideyuki Umetsu, Takayuki Hase
  • Patent number: 8580145
    Abstract: A liquid crystalline polyester has a specifically high fluidity, a low anisotropy, a high toughness, a low gas property, an excellent heat resistance and a high dielectric breakdown resistance. The liquid crystalline polyester includes 38 to 74 mol % of structural unit(s) obtained from a hydroxycarboxylic acid, 31 to 13 mol % of a structural unit obtained from 4,4?-dihydroxybiphenyl and 31 to 13 mol % of a structural unit obtained from 2,6-naphthalenedicarboxylic acid (100 mol % in total), characterized in that the hydroxycarboxylic acid structural units include a structural unit obtained from 2-hydroxy-6-naphthoic acid in an amount of 89 mol % or more and the average sequence length of the structural unit obtained from 2-hydroxy-6-naphthoic acid is 0.1 to 1.
    Type: Grant
    Filed: August 11, 2009
    Date of Patent: November 12, 2013
    Assignee: Toray Industries, Inc.
    Inventors: Keiko Osato, Koji Tachikawa, Hideyuki Umetsu