Patents by Inventor Hikaru KUDO

Hikaru KUDO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240105368
    Abstract: An R-T-B permanent magnet that contains: main-phase grains composed of an R2T14B compound (where R is a rare earth element, T is a transition metal element, and B is boron); and grain boundaries. R includes Ce. The grain boundaries include multi-grain grain boundaries that are adjacent to three or more main-phase grains. The multi-grain grain boundaries include an R-rich phase, and lamellar or acicular R-T precipitates are present in the R-rich phase.
    Type: Application
    Filed: November 10, 2021
    Publication date: March 28, 2024
    Applicant: TDK CORPORATION
    Inventors: Atsushi KODA, Takahiro SUWA, Hikaru KUDO
  • Publication number: 20240047103
    Abstract: An R-T-B-based permanent magnet including: R (rare earth element); T (Fe and Co); B (boron); and one or more selected from Al, Cu, Ga, and Zr. R includes Ce. The total R content is 31.3-34.0 mass % (inclusive), the Co content is 1.85-3.00 mass % (inclusive), the B content is 0.80-0.90 mass % (inclusive), the Al content is 0.03-0.90 mass % (inclusive), the Cu content is 0-0.25 mass % (inclusive), the Ga content is 0-0.10 mass % (inclusive), the Zr content is 0-0.60 mass % (inclusive), and the Fe content is substantially the remainder. The Ce content relative to R is 15-25 mass % (inclusive).
    Type: Application
    Filed: November 10, 2021
    Publication date: February 8, 2024
    Applicant: TDK CORPORATION
    Inventors: Hikaru KUDO, Atsushi KODA, Takahiro SUWA
  • Publication number: 20240038420
    Abstract: An R-T-B permanent magnet that contains: main-phase grains composed of an R2T14B compound (where R is a rare earth element, T is a transition metal element, and B is boron); and grain boundaries. R includes Ce. The R-T-B permanent magnet has a Ce content of 15-35 mass % with respect to the total R content. The grain boundaries include an R-rich phase and an R-T phase. In a cross section of the R-T-B permanent magnet, the surface area ratio S(R-T) of the R-T phases with respect to the grain boundaries is 0.60-0.85.
    Type: Application
    Filed: November 10, 2021
    Publication date: February 1, 2024
    Applicant: TDK CORPORATION
    Inventors: Atsushi KODA, Takahiro SUWA, Hikaru KUDO
  • Publication number: 20220328221
    Abstract: To provide an alloy for an R-T-B based permanent magnet from which an R-T-B based permanent magnet having improved magnetic properties can be manufactured. The alloy for an R-T-B based permanent magnet contains R, T, and B, in which R is a rare earth element, T is a transition metal element, and B is boron. An area ratio of a non-columnar crystal structure in a cross section is 1.0% or more and 30.0% or less.
    Type: Application
    Filed: March 25, 2022
    Publication date: October 13, 2022
    Applicant: TDK CORPORATION
    Inventors: Uremu HOSONO, Yudai SUGANO, Hikaru KUDO
  • Patent number: 11309108
    Abstract: A permanent magnet includes Nd, Fe, B, and Ga and contains a first T rich phase 1, a second T rich phase 3, and a T poor phase 5 as grain boundary phases, the first T rich phase 1 satisfies 1.7?[T]/[R]?3.0, the second T rich phase 3 satisfies 0.8?[T]/[R]?1.5, the T poor phase 5 satisfies 0.0?[T]/[R]?0.6, and the following Formulas 4 and 5 are satisfied. [T] represents the concentration (atom %) of Fe and Co, [R] represents the concentration (atom %) of Nd, Pr, Tb, and Dy, S1 represents the area of the first T rich phase 1 exposed at a cross-section of the permanent magnet, S2 represents the area of the second T rich phase 3 exposed at the cross-section, and S3 represents the area of the T poor phase 5 exposed at the cross-section. 0.30?(S1+S2)/(S1+S2+S3)?0.80??(4) 0.20?S2/(S1+S2)?0.
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: April 19, 2022
    Assignee: TDK Corporation
    Inventor: Hikaru Kudo
  • Publication number: 20200303101
    Abstract: A permanent magnet includes Nd, Fe, B, and Ga and contains a first T rich phase 1, a second T rich phase 3, and a T poor phase 5 as grain boundary phases, the first T rich phase 1 satisfies 1.7?[T]/[R]?3.0, the second T rich phase 3 satisfies 0.8?[T]/[R]?1.5, the T poor phase 5 satisfies 0.0?[T]/[R]?0.6, and the following Formulas 4 and 5 are satisfied. [T] represents the concentration (atom %) of Fe and Co, [R] represents the concentration (atom %) of Nd, Pr, Tb, and Dy, S1 represents the area of the first T rich phase 1 exposed at a cross-section of the permanent magnet, S2 represents the area of the second T rich phase 3 exposed at the cross-section, and S3 represents the area of the T poor phase 5 exposed at the cross-section. 0.30?(S1+S2)/(S1+S2+S3)?0.80??(4) 0.20?S2/(S1+S2)?0.
    Type: Application
    Filed: March 13, 2020
    Publication date: September 24, 2020
    Applicant: TDK Corporation
    Inventor: Hikaru KUDO
  • Publication number: 20190295754
    Abstract: A sintered magnet contains a rare earth element R (Nd), a transition metal element T (Fe), and B, Cu, and Ga, the sintered magnet includes a plurality of main phase grains (R2T14B crystal grains) and a plurality of grain boundary multiple junctions surrounded by three or more main phase grains, the plurality of grain boundary multiple junctions are classified into a transition metal rich phase (for example, R6T13Ga) and an R-rich phase, the R-rich phase is classified into a Cu-poor phase and a Cu-rich phase, and the following Formulas 1 and 2 are satisfied in a cross section of the sintered magnet. N1 is the number of transition metal rich phases, N2 is the number of Cu-poor phases, and N3 is the number of Cu-rich phases. 0.30?N1/(N1+N2+N3)?0.60 ??(1) 0.03?N3/N2?0.
    Type: Application
    Filed: March 21, 2019
    Publication date: September 26, 2019
    Applicant: TDK Corporation
    Inventors: Hikaru KUDO, Masashi MIWA