Abstract: A papermaker's press felt includes: a base fabric comprising: a set of top machine direction (MD) yarns; a set of bottom MD yarns; and a set of cross machine direction (CMD) yarns interwoven with the top MD yarns and the bottom MD yarns. The top MD yarns, bottom MD yarns, and CMD yarns are interwoven in a series of repeat units in which each top MD yarn forms a long MD paper side float above certain consecutive ones of the set of CMD yarns. The press felt further comprises at least one batt layer attached to the base fabric. In this configuration, the long paper side floats of the base fabric can provide a desirable balance of properties.

Abstract: A papermaker's press felt includes: a base fabric, comprising: a set of top machine direction (MD) yarns; a set of bottom MD yarns; and a set of cross machine direction (CMD) yarns interwoven with the top MD yarns and the bottom MD yarns. The top MD yarns, bottom MD yarns, and CMD yarns are interwoven in a series of repeat units in which each top MD yarn forms a long MD paper side float above certain consecutive ones of the set of CMD yarns. The press felt further comprises at least one batt layer attached to the base fabric. In this configuration, the long paper side floats of the base fabric can provide a desirable balance of properties.

Abstract: A papermaker's press felt includes: a base fabric, comprising: a set of top machine direction (MD) yarns; a set of bottom MD yarns; and a set of cross machine direction (CMD) yarns interwoven with the top MD yarns and the bottom MD yarns. The top MD yarns, bottom MD yarns, and CMD yarns are interwoven in a series of repeat units in which each top MD yarn forms a long MD paper side float above certain consecutive ones of the set of CMD yarns. The press felt further comprises at least one batt layer attached to the base fabric. In this configuration, the long paper side floats of the base fabric can provide a desirable balance of properties.

Abstract: A papermaker's press felt includes: a base fabric comprising: a set of top machine direction (MD) yarns; a set of bottom MD yarns; and a set of cross machine direction (CMD) yarns interwoven with the top MD yarns and the bottom MD yarns. The top MD yarns, bottom MD yarns, and CMD yarns are interwoven in a series of repeat units in which each top MD yarn forms a long MD paper side float above certain consecutive ones of the set of CMD yarns. The press felt further comprises at least one batt layer attached to the base fabric. In this configuration, the long paper side floats of the base fabric can provide a desirable balance of properties.

Abstract: A fiber cement felt is includes a set of fine top machine direction yarns and a set of fine top cross machine direction yarns interwoven with the top machine direction yarns to form a top fabric layer. A set of coarse bottom machine direction yarns and a set of coarse bottom cross machine direction yarns are interwoven to form a bottom fabric layer. Seam loops merge with the bottom machine direction yarns and define longitudinal ends of the press felt. A batt layer overlies the top fabric layer. The fiber cement felt is positioned on a series of support rolls of a fiber cement forming machine, and then the longitudinal ends of the fiber cement felt is joined at the seam loops to form an endless belt. A fiber cement slurry is deposited on the fiber cement felt, and moisture is removed from the slurry.

Abstract: A fiber cement felt includes: a base fabric including a set of machine direction (MD) yarns and a set of cross machine direction (CMD) yarns interwoven with the MD yarns in a plurality of repeat units, wherein between about 5 and 95 percent of the MD yarns are stretch-resistant yarns; and a batt layer overlying and attached to the fabric. A fiber cement felt of this configuration can exhibit improved stretch-resistance and tenacity.

Abstract: A press felt for a papermaking machine includes: a base fabric comprising a plurality of machine direction (MD) yarns interwoven with a plurality of cross machine direction (CMD) yarns in a predetermined regular weave pattern, the MD yarns being divisible into upper MD yarns, lower MD yarns, and seam loops merging with either end of the upper and lower MD yarns, the seam loops defining the longitudinal ends of the press felt and having upper and lower portions; and a first Dreher CMD yarn interwoven with a CMD yarn of the regular weave pattern located nearest to the seam loops and with the upper portions of the seam loops of at least one end of the press felt in a Dreher weave.

Abstract: A papermaker's press felt includes: a base fabric, comprising: a set of top machine direction (MD) yarns; a set of bottom MD yarns; and a set of cross machine direction (CMD) yarns interwoven with the top MD yarns and the bottom MD yarns. The top MD yarns, bottom MD yarns, and CMD yarns are interwoven in a series of repeat units in which each top MD yarn forms a long MD paper side float above certain consecutive ones of the set of CMD yarns. The press felt further comprises at least one batt layer attached to the base fabric. In this configuration, the long paper side floats of the base fabric can provide a desirable balance of properties.

Abstract: A fiber cement felt is includes a set of fine top machine direction yarns and a set of fine top cross machine direction yarns interwoven with the top machine direction yarns to form a top fabric layer. A set of coarse bottom machine direction yarns and a set of coarse bottom cross machine direction yarns are interwoven to form a bottom fabric layer. Seam loops merge with the bottom machine direction yarns and define longitudinal ends of the press felt. A batt layer overlies the top fabric layer. The fiber cement felt is positioned on a series of support rolls of a fiber cement forming machine, and then the longitudinal ends of the fiber cement felt is joined at the seam loops to form an endless belt. A fiber cement slurry is deposited on the fiber cement felt, and moisture is removed from the slurry.

Abstract: A fiber cement felt includes a fabric and a batt layer. The fabric includes: a set of fine top machine direction yams; a set of coarse bottom machine direction yarns; and a set of fine cross machine direction yams interwoven with the top and bottom machine direction yams in a plurality of repeat units. The batt layer overlies and is attached to the set of top machine direction yams of the fabric.

Abstract: A press felt for a papermaking machine includes: a base fabric comprising a plurality of machine direction (MD) yarns interwoven with a plurality of cross machine direction (CMD) yarns in a predetermined regular weave pattern, the MD yarns being divisible into upper MD yarns, lower MD yarns, and seam loops merging with either end of the upper and lower MD yarns, the seam loops defining the longitudinal ends of the press felt and having upper and lower portions; and a first Dreher CMD yarn interwoven with a CMD yarn of the regular weave pattern located nearest to the seam loops and with the upper portions of the seam loops of at least one end of the press felt in a Dreher weave.

Abstract: Felt for use in a paper machine, with a textile backing element (20, 60) that comprises threads oriented transversely (30) and longitudinally (40) with respect to the direction of transport of the paper machine, and onto which fibres are needled to form a felt structure, wherein at least some of the transverse threads (30) exhibit a twisted structure (10).

Abstract: Felt for use in a paper machine, with a textile backing element (20, 60) that comprises threads oriented transversely (30) and longitudinally (40) with respect to the direction of transport of the paper machine, and onto which fibres are needled to form a felt structure, wherein at least some of the transverse threads (30) exhibit a twisted structure (10).

Abstract: A transfer belt of a web press with an extended press gap for drying a paper web includes a support belt, in particular a woven or machined belt, a water-resistant polymer layer needled onto the support belt, and a fibrous surface layer arranged on the polymer layer.

Abstract: A method of forming a papermakers' felt first comprises providing a needle loom having a needle board, a plurality of needles mounted on the needle board, and a needle motion unit. The needle motion unit moves the needle board such that the needles mounted thereon travel on a predetermined path that includes upward and downward segments, wherein each of the upward and downward segments includes both forward and rearward motion. The method then comprises the step of continuously conveying a base fabric and a batt web overlying the base fabric in a first direction past the needle board. The base fabric includes a first set of machine direction yarns and a first set of cross machine direction yarns interwoven with the first set of machine direction yarns in a predetermine repeating pattern, and the batt web comprises batt fibers.

Abstract: Fiber cement felts of the present invention include: a top fabric layer that includes fine machine direction yarns and fine cross machine direction yarns interwoven with the fine machine direction yarns; a bottom fabric layer underlying the top fabric layer that includes coarse machine direction yarns and coarse cross machine direction yarns interwoven with the coarse machine direction yarns; and a batt layer attached to and overlying the top fabric layer. Preferably, the top fabric layer is heat bonded to the bottom fabric layer. It is also preferred that the fiber cement felt of the present invention include a second batt layer that underlies the bottom fabric layer. In this multiple layer structure, the felt can have higher tenacity, improved resistance to blinding and compaction, and a reduced tendency to mark a fiber cement sheet during its formation.

Abstract: A base fabric structure and a press felt incorporating that base fabric structure, having at least one set of plied monofilament twist yarns in the cross machine direction. The base fabric structure may be a single base fabric, or it may be a base fabric assembly of more than one separately woven fabric layers, of which one, more than one, or all will have plied monofilament twist yarns in the cross machine direction.

Abstract: A press fabric incorporating bicomponent material in fiber form or yarn form, the bicomponent material having a core material with a higher melting point surrounded by a covering material with a lower melting point. The bicomponent material will be present in the base fabric in yarn form and/or in the batt material in fiber form in amount ranging from 10-100%. Upon heatsetting the assembled press fabric structure, the lower melting point material of the bicomponent material becomes soft, flowing into the crossing of the batt fibers, if present in the batt material, or into the crossings of the weave pattern, if present in a base fabric, to form a matrix.

Abstract: A base fabric for press felts and a press felt incorporating that base fabric which includes an assembly of three or more separately woven fabric layers. Each of the woven fabric layers making up the base fabric assembly is a single or multilayer fabric, and they may be of the same or different weave patterns. The three or more fabric layers are assembled, one above the other and needled together with at least one batt layer on the papermaking surface of the felt. Preferably, the yarns on the top surface of the top fabric will, by virtue of the weave of the fabric, have long floats in the machine and/or cross machine direction to provide good paper web support. The bottom and intermediate fabric layers may also have long cross machine direction floats on their top surfaces to support the fabric or fabrics above.

Abstract: A papermaker's felt having a dual layer base with a high absorption capacity with a weave pattern having twice as many machine direction yarns on the top side of the fabric as compared to the bottom side of the fabric. The yarns may be spun yarns, multi-filaments, monofilaments, core-wrapped yarns and any kind of twists. Treated and extruded yarns may also be used. The base fabric is attached to a top fabric by needling.