Patents by Inventor Hiroaki Kayukawa

Hiroaki Kayukawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9062666
    Abstract: The swash plate type variable displacement compressor includes a rotary shaft, a swash plate, a plurality of pistons, a first rotor, a second rotor, a solenoid and a cone clutch. The second rotor transmits the rotation of the first rotor to the swash plate. The solenoid produces electromagnetic force that acts on the first rotor or the second rotor so that the first rotor and the second rotor move toward each other. The cone clutch is engageable by energization of the solenoid. The cone clutch has a male cone portion and a female cone portion. The male cone portion has a conical surface provided on one of the first rotor and the second rotor. The female cone portion has a conical surface provided on the other. The conical surface of the female cone portion is connectable to and disconnectable from the conical surface of the male cone portion.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: June 23, 2015
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Masaki Ota, Shohei Fujiwara, Takahiro Hoshida, Hiroaki Kayukawa, Noriyuki Shintoku
  • Publication number: 20140341766
    Abstract: A compressor has therein a suction chamber into which refrigerant gas is introduced, a compression chamber in which the refrigerant gas in the suction chamber is introduced and compressed, and a discharge chamber into which the compressed refrigerant gas is discharged from the compression chamber. The suction chamber and the discharge chamber are formed adjacent to each other while being separated by a partition wall. At least one surface of the partition wall is provided with a thermal insulator which is formed by curing a thermal insulation coating composition. The thermal insulator includes hollow beads and one or more binder resin selected from the group consisting of epoxy resin, polyamide-imide resin, phenolic resin, and polyimide resin.
    Type: Application
    Filed: May 13, 2014
    Publication date: November 20, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Takahiro HOSHIDA, Hiroaki KAYUKAWA, Noriyuki SHINTOKU, Masahiro SUZUKI, Osamu HIRAMATSU, Yasushi SUZUKI
  • Patent number: 8172552
    Abstract: A variable displacement compressor that draws refrigerant from a suction pressure zone and discharges the refrigerant to a discharge pressure zone, and controls displacement according to a pressure in a control pressure chamber. The compressor has a cam body, pistons, a supply passage, a release passage, and an on-off valve. The inclination angle of the cam body is changeable based on the pressure in the control pressure chamber. A piston reciprocates in each cylinder bore as the cam body rotates. The supply passage supplies the refrigerant in the discharge pressure zone to the control pressure chamber. The release passage releases the refrigerant in the control pressure chamber to the suction pressure zone. The on-off valve selectively opens and closes the release passage in response to changes of the temperature. The on-off valve shuts off the release passage when the temperature is equal to or higher than a predetermined temperature.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: May 8, 2012
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Tetsuhiko Fukanuma, Hiroaki Kayukawa
  • Patent number: 7648346
    Abstract: A variable displacement compressor in which variable control of displacement is effected through adjustment of a crank chamber pressure, includes: a suction port; a suction chamber; a suction passage establishing communication between the suction port and the suction chamber; and an opening control valve arranged in the suction passage and adapted to adjust the opening of the suction passage based on a pressure difference between a suction pressure in the suction port and the crank chamber pressure.
    Type: Grant
    Filed: April 18, 2005
    Date of Patent: January 19, 2010
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Tomohiro Murakami, Sokichi Hibino, Shiro Hayashi, Yoshio Kimoto, Yusuke Kita, Hiroaki Kayukawa
  • Publication number: 20090220356
    Abstract: A swash plate type variable displacement compressor includes a crank chamber, a rotary shaft, a swash plate, a piston, a supply passage and first and second bleed passages. The supply passage connecting the crank chamber to a discharge pressure region is provided with a displacement control valve. The pressure in the crank chamber is varied by adjusting the opening of the displacement control valve. The first bleed passage connecting the crank chamber to the suction pressure region is provided with a valve. The second bleed passage constantly connecting the crank chamber to the suction pressure region is provided with a throttle. The valve operates to close the first bleed passage according to the magnitude of centrifugal force generated by the rotation of the rotary shaft.
    Type: Application
    Filed: February 28, 2009
    Publication date: September 3, 2009
    Inventors: Kenji Yamamoto, Shiro Hayashi, Hideki Mizutani, Hiroaki Kayukawa
  • Publication number: 20090097990
    Abstract: A swash plate type compressor has a cylinder block, a drive shaft, a piston, a pair of first and second shoes and a swash plate. The swash plate has a first surface on the far side of the swash plate from the cylinder bore in slide contact with the first shoe and a second surface on the same side of the swash plate as the cylinder bore in slide contact with the second shoe. The swash plate has first and second edges formed between the first and second surfaces and an outer peripheral surface of the swash plate, respectively. The swash plate has a curved surface formed on the first edge at and adjacent to the bottom dead center of the swash plate whose radius of curvature is larger than that of the surface of the second edge.
    Type: Application
    Filed: September 22, 2008
    Publication date: April 16, 2009
    Inventors: Hiroshi Kubo, Masahiro Kawaguchi, Masaki Ota, Ryo Matsubara, Hideharu Yamashita, Hiroaki Kayukawa, Yasunori Makino
  • Publication number: 20090064855
    Abstract: A capacity-variable type swash plate compressor in which a link mechanism is hardly worn and superior durability is demonstrated. According to the compressor in the invention, a link mechanism comprises a swash plate arm and first and second intermediate arms. The first and second intermediate arms include pairs of first guided surfaces extending in parallel to a virtual plane P and having back sides thereof facing each other in front and back in the direction of rotation of a drive shaft, and each are formed into a plate shape extending from the side of a lug plate to the side of a swash plate. First and second lug arms of the lug plate are formed with first and second lug-side storage recesses having first guiding surfaces. The first and second intermediate arms are stored in the first and second lug-side storage recesses.
    Type: Application
    Filed: August 19, 2008
    Publication date: March 12, 2009
    Inventor: Hiroaki Kayukawa
  • Publication number: 20080226471
    Abstract: A variable displacement compressor including a rotary shaft, a swash plate, and a rotary support is disclosed. An inclination angle of the swash plate is changed so that the displacement of the compressor is controlled. The rotary support has a first balance weight and an arm. The swash plate has a second balance weight and a support bracket. At least one of the first balance weight, the second balance weight, the arm, and the support bracket has a slope on a leading side in the rotation direction of the rotary shaft. The slope has a leading end. The slope is shaped to descend in the direction of the rotation axis toward the leading end.
    Type: Application
    Filed: March 11, 2008
    Publication date: September 18, 2008
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Naoya Yokomachi, Motoaki Okuda, Hiroaki Kayukawa
  • Publication number: 20080166245
    Abstract: A variable displacement compressor is disclosed that draws refrigerant from a suction pressure zone and discharges the refrigerant to a discharge pressure zone, and controls displacement according to a pressure in a control pressure chamber. The compressor has a cam body, pistons, a supply passage, a release passage, and an on-off valve. The inclination angle of the cam body is changeable based on the pressure in the control pressure chamber. A piston reciprocates in each cylinder bore as the cam body rotates. The supply passage supplies the refrigerant in the discharge pressure zone to the control pressure chamber. The release passage releases the refrigerant in the control pressure chamber to the suction pressure zone. The on-off valve selectively opens and closes the release passage in response to changes of the temperature. The on-off valve shuts off the release passage when the temperature is equal to or higher than a predetermined temperature.
    Type: Application
    Filed: December 11, 2007
    Publication date: July 10, 2008
    Inventors: Tetsuhiko Fukanuma, Hiroaki Kayukawa
  • Publication number: 20080047424
    Abstract: A variable displacement compressor comprising a cylinder block having a plurality of cylinder bores. The cylinder block has an extension which extends from an outer periphery of an end surface of the cylinder block which faces a swash plate. The extension has an extension surface which forms a part of a bore surface of each cylinder bore and first and second wall surfaces which extend continuously from opposite ends of the extension surface in a circumferential direction of the extension surface. A part of each extension surface which is connected to the first wall surface which is located on a preceding side of rotation of the swash plate corresponds to a high-load area which is locally subjected to loads from a single-headed piston during a compression stroke. The high-load area has a chamfered region which is formed into a curved surface by chamfering.
    Type: Application
    Filed: August 23, 2007
    Publication date: February 28, 2008
    Inventors: Suguru Hirota, Hiroshi Uneyama, Junya Yano, Hiroaki Kayukawa
  • Patent number: 7186096
    Abstract: A swash plate type variable displacement compressor includes a cylinder block defining a cylinder bore. A housing is fixed to the cylinder block and defines a crank chamber. A drive shaft is rotatably supported by the housing and the cylinder block. A swash plate is supported by the drive shaft in the crank chamber and is inclinable with respect to the axis of the drive shaft. A piston is accommodated in the cylinder bore so as to define a compression chamber in the cylinder bore and is coupled to the swash plate. A control mechanism includes a bleed passage for controlling the pressure in the crank chamber. The compressor is formed such that lubricating oil in the crank chamber is discharged into at least one of the suction chamber, the discharge chamber and the compression chamber while the inclination angle of the swash plate is substantially a maximum inclination angle.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: March 6, 2007
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Sokichi Hibino, Tetsuhiko Fukanuma, Hiroaki Kayukawa, Eiji Tokunaga, Atsuyuki Morishita, Tomohiro Murakami, Yoshio Kimoto, Yoshitami Kondo
  • Patent number: 7137267
    Abstract: An apparatus for controlling a variable displacement compressor has an information detector and a controller. The information detector detects information about the thermal load on the refrigeration circuit. The controller determines a target value that reflects the displacement of the compressor based on the information about the thermal load detected by the information detector, and outputs the target value as a command value. When determining that the compressor is in a heavy load state based on information about a load on the compressor, the controller changes the command value to a value that causes the displacement of the compressor to become smaller than a displacement that corresponds to the determined target value.
    Type: Grant
    Filed: May 14, 2004
    Date of Patent: November 21, 2006
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Masakazu Murase, Masahiro Kawaguchi, Hiroaki Kayukawa, Satoshi Umemura
  • Patent number: 6979182
    Abstract: A piston type compressor includes a housing forming a cylinder bore. A drive shaft is supported by the housing. A cam plate is coupled to the drive shaft and is rotated by the rotation of the drive shaft. A piston is accommodated in the cylinder bore and is coupled to the cam plate. The rotation of the cam plate is converted into the reciprocating movement of the piston. In accordance with the reciprocating movement of the piston, gas is introduced into the cylinder bore, is compressed and is discharged from the cylinder bore. Compression reactive force is generated in compressing the gas by the piston, is transmitted to the housing through a compression reactive force transmission path and is received by the housing. A vibration damping member is made of a predetermined vibration damping alloy and is placed at least one location along the compression reactive force transmission path.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: December 27, 2005
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shiro Hayashi, Hideki Mitzutani, Atsuyuki Morishita, Hiroaki Kayukawa
  • Patent number: 6969241
    Abstract: A piston type compressor includes a housing forming a cylinder bore. A drive shaft is supported by the housing. A cam plate is coupled to the drive shaft and is rotated by the rotation of the drive shaft. A piston is accommodated in the cylinder bore and is coupled to the cam plate. The rotation of the cam plate is converted into the reciprocating movement of the piston. In accordance with the reciprocating movement of the piston, gas is introduced into the cylinder bore, is compressed and is discharged from the cylinder bore. Compression reactive force is generated in compressing the gas by the piston, is transmitted to the housing through a compression reactive force transmission path and is received by the housing. A vibration damping member is made of a predetermined vibration damping alloy and is placed at least one location along the compression reactive force transmission path.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: November 29, 2005
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shiro Hayashi, Hideki Mizutani, Atsuyuki Morishita, Hiroaki Kayukawa
  • Publication number: 20050244279
    Abstract: A variable displacement compressor in which variable control of displacement is effected through adjustment of a crank chamber pressure, includes: a suction port; a suction chamber; a suction passage establishing communication between the suction port and the suction chamber; and an opening control valve arranged in the suction passage and adapted to adjust the opening of the suction passage based on a pressure difference between a suction pressure in the suction port and the crank chamber pressure.
    Type: Application
    Filed: April 18, 2005
    Publication date: November 3, 2005
    Inventors: Tomohiro Murakami, Sokichi Hibino, Shiro Hayashi, Yoshio Kimoto, Yusuke Kita, Hiroaki Kayukawa
  • Patent number: 6932582
    Abstract: A piston type compressor includes a housing forming a cylinder bore. A drive shaft is supported by the housing. A cam plate is coupled to the drive shaft and is rotated by the rotation of the drive shaft. A piston is accommodated in the cylinder bore and is coupled to the cam plate. The rotation of the cam plate is converted into the reciprocating movement of the piston. In accordance with the reciprocating movement of the piston, gas is introduced into the cylinder bore, is compressed and is discharged from the cylinder bore. Compression reactive force is generated in compressing the gas by the piston, is transmitted to the housing through a compression reactive force transmission path and is received by the housing. A vibration damping member is made of a predetermined vibration damping alloy and is placed at least one location along the compression reactive force transmission path.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: August 23, 2005
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shiro Hayashi, Hideki Mizutani, Atsuyuki Morishita, Hiroaki Kayukawa
  • Publication number: 20050147503
    Abstract: A rotor is fixed to a drive shaft supported by a housing. A swash plate is supported slidably and tiltably by the drive shaft. A hinge mechanism is provided between the rotor and swash plate. The hinge mechanism comprises two rotor-side protrusions provided in the rotor and a protruding portion provided in the swash plate. The protruding portion is inserted between side faces in which the two rotor-side protrusions face each other, and perform power transfer between the rotor and swash plate by two-dimensionally abutting against a side face of one of the rotor-side protrusions. A concavity is provided in the side face of the rotor-side protrusion. Therefore, an area of the side face of the rotor-side protrusion abutting on the side face of the swash-plate-side protrusion decreases, and smooth change of discharge volume is achieved while controlling processing cost.
    Type: Application
    Filed: August 7, 2003
    Publication date: July 7, 2005
    Inventors: Hajime Kurita, Hiroshi Uneyama, Tetsuhiko fukanuma, Hiroaki Kayukawa
  • Publication number: 20050111989
    Abstract: A problem determination device for a fluid device includes an object sensor for detecting an undesirable object in the fluid device and a determining section. The object sensor includes a detecting portion provided in the fluid device. The determining section determines that the fluid device has a problem when the object sensor detects an undesirable object. The problem determination device is capable of accurately determining that the fluid device has a problem at a relatively early stage of the problem.
    Type: Application
    Filed: November 19, 2004
    Publication date: May 26, 2005
    Inventors: Hiroyuki Nakaima, Hiroaki Kayukawa, Masatoshi Hiramatsu
  • Publication number: 20050058561
    Abstract: A compressor includes a compression chamber, a discharge chamber, a discharge port forming member and a discharge valve The compression chamber is formed in a cylinder block and in the compression chamber a refrigerant is compressed. The discharge chamber is formed in a cylinder housing which is fixed to the cylinder block. The refrigerant in the compression chamber is flowed into the discharge chamber. The discharge port interconnects the compression chamber and the discharge chamber. The discharge valve opens and closes the discharge port, and has a valve member and an arm member. The valve member faces to the discharge port for opening and closing the discharge port. The arm member urges the valve member toward the discharge port. The arm member and the valve member are integrally joined with each other.
    Type: Application
    Filed: September 7, 2004
    Publication date: March 17, 2005
    Inventors: Tomohiro Murakami, Hiroaki Kayukawa, Sokichi Hibino, Yoshio Kimoto
  • Publication number: 20050058551
    Abstract: A variable displacement compressor includes a swash plate guiding member that rotates integrally with and inclines relative to a drive shaft, a swash plate supported by the guiding member, and a piston engaged with the swash plate via a shoe. A clutch is located between the guiding member and the swash plate. The clutch is switched between an engaged state, where the clutch permits the guiding member and the swash plate to rotate integrally, and a disengaged state, where the clutch permits the guiding member and the swash plate to rotate relative to each other. Therefore, the compressor is capable of switching between a state where improving the displacement controllability is prioritized and a state where reduction of mechanical loss between the swash plate and the shoes is prioritized.
    Type: Application
    Filed: September 3, 2004
    Publication date: March 17, 2005
    Inventors: Tomohiro Wakita, Osamu Nakayama, Kiyohiko Sakakibara, Hiroaki Kayukawa, Tetsuhiko Fukanuma, Yoshio Taneda, Tsuyoshi Yamaguchi