Patents by Inventor Hiroaki Tahira

Hiroaki Tahira has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11827963
    Abstract: Provided are a roughly-shaped steel material for a nitrided part, and a nitrided part obtained by nitriding the roughly-shaped steel material for a nitrided part, having a determined chemical composition, in which the portion with a diameter or width ranging from 60 to 130 mm of the roughly-shaped steel material for a nitrided part has a microstructure at a depth of 14.5 mm from a surface including, in terms of area fraction: tempered martensite and tempered bainite in total: from 70 to 100%; remaining austenite: from 0 to 5%; and a balance: ferrite and perlite; and has a microstructure at a depth of 15 mm or more from the surface including, in terms of area fraction: tempered martensite and tempered bainite in total: from 0 to less than 50%; remaining austenite: from 0 to 5%; and a balance: ferrite and perlite.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: November 28, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masato Yuya, Hiroaki Tahira, Kison Nishihara, Satoru Okawa
  • Publication number: 20220177991
    Abstract: The steel shaft component consists of C: 0.40 to 0.60%, Si: 0.05 to 1.00%, Mn: 1.00 to 2.00%, P: 0.030% or less, S: 0.005 to 0.100%, Cr: 0.10 to 0.50%, V: 0.10 to 0.30%, Al: 0.005 to 0.050%, N: 0.0050 to 0.0200%, Ti: 0 to 0.050%, and the balance: Fe and impurities. A Vickers hardness Hs of the surface of the shaft part is 620 HV or more. A Vickers hardness Hb at an R/2 position satisfies Formula (1). A depth of the hardened layer Hr (mm) having a Vickers hardness of 620 HV or more satisfies Formula (2). The microstructure at the R/2 position is composed of ferrite and pearlite. Within the hardened layer, the number of density of V-containing precipitates having an equivalent circular diameter of more than 100 nm is 10 particles/276 ?m2 or less. Hs/2.3?Hb?350??(1) 0.05?Hr/R?0.
    Type: Application
    Filed: April 9, 2020
    Publication date: June 9, 2022
    Inventors: Kison NISHIHARA, Hiroaki TAHIRA, Yoko SUEYASU
  • Patent number: 11261511
    Abstract: A hot forged steel material in the present embodiment includes a chemical composition that consists of, in mass %, C: 0.14 to 0.20%, Si: 0.20 to 1.00%, Mn: 1.00 to 1.90%, P: 0.030% or less, S: 0.030% or less, V: 0.16 to 0.30%, Al: 0.015 to 0.050%, N: 0.0050 to 0.0250%, Cr: 0.10 to 0.30%, Cu: 0 to 0.10%, and Nb: 0 to 0.10%, with the balance being Fe and impurities, and that satisfies Formula (1) and Formula (2), wherein a grain size number of ferrite in the steel is 9.0 or more, and an absorbed energy at ?30° C. is 100 J or more in the Charpy impact test using a V notch specimen. 0.36?C+(Si+Mn)/6+(Cr+V)/5+Cu/15<0.68??(1) 51/12×C?V?0.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: March 1, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoko Sueyasu, Hiroaki Tahira, Ken Yoshino, Kison Nishihara
  • Publication number: 20220010416
    Abstract: Provided are a roughly-shaped steel material for a nitrided part, and a nitrided part obtained by nitriding the roughly-shaped steel material for a nitrided part, having a determined chemical composition, in which the portion with a diameter or width ranging from 60 to 130 mm of the roughly-shaped steel material for a nitrided part has a microstructure at a depth of 14.5 mm from a surface including, in terms of area fraction: tempered martensite and tempered bainite in total: from 70 to 100%; remaining austenite: from 0 to 5%; and a balance: ferrite and perlite; and has a microstructure at a depth of 15 mm or more from the surface including, in terms of area fraction: tempered martensite and tempered bainite in total: from 0 to less than 50%; remaining austenite: from 0 to 5%; and a balance: ferrite and perlite.
    Type: Application
    Filed: October 29, 2019
    Publication date: January 13, 2022
    Inventors: Masato YUYA, Hiroaki TAHIRA, Kison NISHIHARA, Satoru OKAWA
  • Publication number: 20210189532
    Abstract: A hot forged steel material in the present embodiment includes a chemical composition that consists of, in mass %, C: 0.14 to 0.20%, Si: 0.20 to 1.00%, Mn: 1.00 to 1.90%, P: 0.030% or less, S: 0.030% or less, V: 0.16 to 0.30%, Al: 0.015 to 0.050%, N: 0.0050 to 0.0250%, Cr: 0.10 to 0.30%, Cu: 0 to 0.10%, and Nb: 0 to 0.10%, with the balance being Fe and impurities, and that satisfies Formula (1) and Formula (2), wherein a grain size number of ferrite in the steel is 9.0 or more, and an absorbed energy at ?30° C. is 100 J or more in the Charpy impact test using a V notch specimen. 0.36?C+(Si+Mn)/6+(Cr+V)/5+Cu/15<0.68??(1) 51/12×C?V?0.
    Type: Application
    Filed: October 31, 2018
    Publication date: June 24, 2021
    Inventors: Yoko SUEYASU, Hiroaki TAHIRA, Ken YOSHINO, Kison NISHIHARA
  • Patent number: 10975452
    Abstract: There is provided a hot forged product having excellent wear resistance and fatigue strength even when the hot forged product is produced with a thermal refining treatment and a case hardening thermal treatment after hot forging omitted, and having a chemical composition consisting of, in mass %, C: 0.45 to 0.70%, Si: 0.01 to 0.70%, Mn: 1.0 to 1.7%, S: 0.01 to 0.1%, Cr: 0.05 to 0.25%, Al: 0.003 to 0.050%, N: 0.003 to 0.02% with the balance being Fe and impurities. The matrix at the depth of 500 ?m to 5 mm from an unmachined surface of the forged product is a ferrite-pearlite structure, in which a pro-eutectoid ferrite area fraction is 3% or less or a pearlite structure, and the average diameter of pearlite colonies in the pearlite structure at the depth of 500 ?m to 5 mm from the unmachined surface is 5.0 ?m or less.
    Type: Grant
    Filed: May 20, 2016
    Date of Patent: April 13, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kison Nishihara, Yoshiyuki Kashiwara, Hiroaki Tahira
  • Publication number: 20190127817
    Abstract: There is provided a hot forged product having excellent wear resistance and fatigue strength even when the hot forged product is produced with a thermal refining treatment and a case hardening thermal treatment after hot forging omitted, and having a chemical composition consisting of, in mass %, C: 0.45 to 0.70%, Si: 0.01 to 0.70%, Mn: 1.0 to 1.7%, S: 0.01 to 0.1%, Cr: 0.05 to 0.25%, Al: 0.003 to 0.050%, N: 0.003 to 0.02% with the balance being Fe and impurities. The matrix at the depth of 500 ?m to 5 mm from an unmachined surface of the forged product is a ferrite-pearlite structure, in which a pro-eutectoid ferrite area fraction is 3% or less or a pearlite structure, and the average diameter of pearlite colonies in the pearlite structure at the depth of 500 ?m to 5 mm from the unmachined surface is 5.0 ?m or less.
    Type: Application
    Filed: May 20, 2016
    Publication date: May 2, 2019
    Applicant: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kison NISHIHARA, Yoshiyuki KASHIWARA, Hiroaki TAHIRA
  • Patent number: 9731341
    Abstract: A forged crankshaft (1) includes a carbon steel containing S, wherein in a portion corresponding to a machined outer circumferential surface of a shaft part such as journals (J), crank pins (P), a front part (Fr), and a flange (Fl), a ratio x/y of an area rate x of sulfide in a position (X) corresponding to a parting surface of a die for finish forging to an area rate y of sulfide in a position (Y) corresponding to a bottom of a die impression of the die for finish forging is equal to or lower than 1.5. The forged crankshaft (1) can avoid an occurrence of machined surface cracks on the journals (J) and the crank pins (P) after the outer circumferential surface is machined.
    Type: Grant
    Filed: December 9, 2013
    Date of Patent: August 15, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroaki Tahira, Kisung Kim, Junichi Okubo
  • Patent number: 9239075
    Abstract: To provide a forged crankshaft having an excellent wear resistance. The forged crankshaft according to the present embodiment includes a non-heat treated steel material. The non-heat treated steel material has a chemical composition which contains, by mass %, C: 0.45 to 0.70%, Si: 0.75 to 1.30%, Mn: 1.00 to 2.00%, S: 0.03 to 0.30%, Cr: 0.05 to 0.30%, Al: 0.005 to 0.050%, and N: 0.005 to 0.020%, the balance being Fe and impurities, and satisfies the following Formula (1): 1.1C+Mn+0.2Cr>2.0??(1) where a symbol of each element in Formula (1) is substituted by the content (mass %) of the each element. A matrix of the non-heat treated steel material is a ferrite-pearlite microstructure in which an area ratio of pro-eutectoid ferrite is less than 10% or a pearlite microstructure.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: January 19, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kisung Kim, Hiroaki Tahira, Taketo Maejima
  • Patent number: 9234265
    Abstract: There is provided a steel for induction hardening in which cracks are less liable to occur and high hardness and seizure resistance are attained even if a tempering process after induction hardening is omitted. The steel for induction hardening according to the present invention contains, by mass percent, C: 0.20 to 0.34%, Si: at most 0.20%, Mn: 0.75 to 2.0%, P: at most 0.03%, S: at most 0.20%, Cr: 0.05 to 1.2%, Ti: at least 0.002% and less than 0.030%, Al: 0.005 to 0.04%, and N: 0.0040 to 0.020%, the balance being Fe and impurities, and satisfies Formula (1): 1.20?Mn+Cr?2.10??(1) where the content (mass %) of each element is substituted for each of the symbols of elements in Formula (1).
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: January 12, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuta Mizobe, Hiroaki Tahira, Ken Yoshino
  • Publication number: 20150321245
    Abstract: A forged crankshaft (1) includes a carbon steel containing S, wherein in a portion corresponding to a machined outer circumferential surface of a shaft part such as journals (J), crank pins (P), a front part (Fr), and a flange (Fl), a ratio x/y of an area rate x of sulfide in a position (X) corresponding to a parting surface of a die for finish forging to an area rate y of sulfide in a position (Y) corresponding to a bottom of a die impression of the die for finish forging is equal to or lower than 1.5. The forged crankshaft (1) can avoid an occurrence of machined surface cracks on the journals (J) and the crank pins (P) after the outer circumferential surface is machined.
    Type: Application
    Filed: December 9, 2013
    Publication date: November 12, 2015
    Inventors: Hiroaki TAHIRA, Kisung KIM, Junichi OKUBO
  • Publication number: 20140182414
    Abstract: There is provided an induction hardening steel excellent in quenching crack resistance. The induction hardening steel of the present embodiment includes, by mass percent, C: 0.35 to 0.6%, Si: at least 0.01% and less than 0.40%, Mn: 1.0 to 2.0%, S: more than 0.010% and at most 0.05%, Cr: 0.01 to 0.5%, Al: 0.001 to 0.05%, N: Ti/3.4 to 0.02%, and Ti: 0.005 to 0.05%, the balance being Fe and impurities, and satisfies the following formula (1): 2S-3Ti<0.040??(1) where, into each element symbol in formula (1), the content (mass %) of the corresponding element is substituted.
    Type: Application
    Filed: July 4, 2012
    Publication date: July 3, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kisung Kim, Hiroaki Tahira, Kaori Kawano, Koji Watari
  • Publication number: 20130156630
    Abstract: There is provided a steel for induction hardening in which cracks are less liable to occur and high hardness and seizure resistance are attained even if a tempering process after induction hardening is omitted. The steel for induction hardening according to the present invention contains, by mass percent, C: 0.20 to 0.34%, Si: at most 0.20%, Mn: 0.75 to 2.0%, P: at most 0.03%, S: at most 0.20%, Cr: 0.05 to 1.2%, Ti: at least 0.002% and less than 0.030%, Al: 0.005 to 0.04%, and N: 0.0040 to 0.020%, the balance being Fe and impurities, and satisfies Formula (1): 1.20?Mn+Cr?2.10 ??(1) where the content (mass %) of each element is substituted for each of the symbols of elements in Formula (1).
    Type: Application
    Filed: June 27, 2011
    Publication date: June 20, 2013
    Applicant: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Yuta Mizobe, Hiroaki Tahira, Kan Yoshino
  • Publication number: 20130087014
    Abstract: To provide a forged crankshaft having an excellent wear resistance. The forged crankshaft according to the present embodiment includes a non-heat treated steel material. The non-heat treated steel material has a chemical composition which contains, by mass %, C: 0.45 to 0.70%, Si: 0.75 to 1.30%, Mn: 1.00 to 2.00%, S: 0.03 to 0.30%, Cr: 0.05 to 0.30%, Al: 0.005 to 0.050%, and N: 0.005 to 0.020%, the balance being Fe and impurities, and satisfies the following Formula (1): 1.1C+Mn+0.2Cr>2.0 ??(1) where a symbol of each element in Formula (1) is substituted by the content (mass %) of the each element. A matrix of the non-heat treated steel material is a ferrite-pearlite microstructure in which an area ratio of pro-eutectoid ferrite is less than 10% or a pearlite microstructure.
    Type: Application
    Filed: June 13, 2011
    Publication date: April 11, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kisung Kim, Hiroaki Tahira, Taketo Maejima
  • Publication number: 20090304543
    Abstract: A steel for nitrocarburizing use, which comprises by mass percent, C: more than 0.45% to not more than 0.60%, Si<0.50%, Mn: more than 1.30% to not more than 1.70%, P?0.05%, S: 0.02 to 0.10%, Cr?0.30% and N: more than 0.007% to not more than 0.030%, and which further contains one or two elements selected from Al: more than 0.010% to not more than 0.10% and Ti: more than 0.005% to not more than 0.035%, with Al+Ti being 0.015% or more, with the balance being Fe and impurities, wherein V among the impurities is not more than 0.010%, and further satisfies the following 2 formulas, has high fatigue strength and excellent straightenability after the nitrocarburizing treatment, without performing the expensive heat treatment of quenching and tempering. Consequently, they are suitable as raw materials for nitrocarburized components: fn1=1.25C+Mn?0.1Cr, fn2=N?0.45Al?( 1/22)Ti.
    Type: Application
    Filed: June 5, 2009
    Publication date: December 10, 2009
    Inventors: Makoto EGASHIRA, Hiroaki TAHIRA
  • Patent number: 6838048
    Abstract: A steel for machine structural use which comprises, on the percent by mass basis, C: 0.1 to 0.6%, Si: 0.01 to 2.0%, Mn: 0.2 to 2.0%, S: 0.005 to 0.20%, P: not more than 0.1%, Ca: 0.0001 to 0.01%, N: 0.001 to 0.02% and Al: not more than 0.1%, with the balance being Fe and impurities, with a value of [Ca]e defined by [Ca]e=T.[Ca]?(T.[O]/(O)ox)×(Ca)ox of not more than 5 ppm or with a proportion of MnO contained in oxide inclusions of not more than 0.05 and a value of Ca/O of not more than 0.8 is excellent in machinability and, therefore, it can be used as a steel stock for various machine structural steel parts, such as in industrial machinery, construction machinery and conveying machinery such as automobiles. It is substantially free of Pb, hence suited for use as a steel friendly to the global environment. [Ca]e is the effective Ca concentration index (ppm by mass), T.[Ca] and T.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: January 4, 2005
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takayuki Nishi, Hitoshi Matsumoto, Toru Kato, Koji Watari, Naoki Matsui, Hiroaki Tahira
  • Patent number: 6797231
    Abstract: The invention provides a steel for machine structural use, which is excellent in machinability, comprising, in percent by mass, C: 0.1-0.6%. Si: 0.01-2.0%, Mn: 0.2-2.0%, S: 0.005-0.2%, Al: not more than 0.009%, Ti: not less than 0.001% but less than 0.04%, Ca: 0.0001-0.01%, O (oxygen): 0.0010-0.01%, and N: not more than 0.02% and satisfying the following relations (1) to (3): n0/S (%)≧2500  (1) n1/n0≦0.1  (2) n2≧10  (3) where n0: total number of sulfide inclusions not smaller than 1 &mgr;m per mm2 of a cross section parallel to the direction of rolling (number/mm2); n1: number of MnS inclusions having not smaller than 1 &mgr;m and containing not less than 1.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: September 28, 2004
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Naoki Matsui, Koji Watari, Takayuki Nishi, Toru Kato, Hitoshi Matsumoto, Hiroaki Tahira
  • Publication number: 20030138343
    Abstract: The invention provides a steel for machine structural use, which is excellent in machinability, comprising, in percent by mass, C: 0.1-0.6%, Si: 0.01-2.0%, Mn: 0.2-2.0%, S: 0.005-0.2%, Al: not more than 0.009%, Ti: not less than 0.001% but less than 0.04%, Ca: 0.0001-0.01%, O (oxygen): 0.001-0.01%, and N: not more than 0.
    Type: Application
    Filed: November 15, 2002
    Publication date: July 24, 2003
    Inventors: Naoki Matsui, Koji Watari, Takayuki Nishi, Toru Kato, Hitoshi Matsumoto, Hiroaki Tahira
  • Publication number: 20030084965
    Abstract: A steel for machine structural use which comprises, on the percent by mass basis, C: 0.1 to 0.6%, Si: 0.01 to 2.0%, Mn: 0.2 to 2.0%, S: 0.005 to 0.20%, P: not more than 0.1%, Ca: 0.0001 to 0.01%, N: 0.001 to 0.02% and Al: not more than 0.1%, with the balance being Fe and impurities, with a value of [Ca]e defined by [Ca]e=T.[Ca]−(T.[O]/(O)ox)×(Ca)ox of not more than 5 ppm or with a proportion of MnO contained in oxide inclusions of not more than 0.05 and a value of Ca/O of not more than 0.8 is excellent in machinability and, therefore, it can be used as a steel stock for various machine structural steel parts, such as in industrial machinery, construction machinery and conveying machinery such as automobiles. It is substantially free of Pb, hence suited for use as a steel friendly to the global environment. [Ca]e is the effective Ca concentration index (ppm by mass), T.[Ca] and T.
    Type: Application
    Filed: September 30, 2002
    Publication date: May 8, 2003
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Takayuki Nishi, Hitoshi Matsumoto, Toru Kato, Koji Watari, Naoki Matsui, Hiroaki Tahira