Patents by Inventor Hiroaki Tamemoto
Hiroaki Tamemoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11289621Abstract: A method includes preparing a wafer including a substrate and a semiconductor structure, and irradiating an inner portion of the substrate at a predetermined depth in a thickness direction a plurality of times with laser pulses at a first time interval and a predetermined distance interval between irradiations. Each irradiation performed at the first time intervals in the step of irradiating the substrate with laser pulses includes irradiating the substrate at a first focal position in the thickness direction with a first laser pulse having a first pulse-energy; and after irradiating with the first laser pulse, irradiating the substrate with a second laser pulse performed after a second time interval, the second time interval being shorter than the first time interval and being in a range of 3 ps to 900 ps, and the second laser pulse having a second pulse-energy 0.5 to 1.5 times the first pulse-energy.Type: GrantFiled: November 26, 2018Date of Patent: March 29, 2022Assignees: NICHIA CORPORATION, IMRA AMERICA, INC.Inventors: Minoru Yamamoto, Naoto Inoue, Hiroaki Tamemoto, Yoshitaka Hotta, Hideyuki Ohtake
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Publication number: 20210036182Abstract: A method of manufacturing a light emitting element according to certain embodiments of the present disclosure includes: scanning and irradiating a first laser light having a first irradiation intensity to a sapphire substrate along predetermined dividing lines collectively in a shape of a tessellation of a plurality of hexagonal shapes in a top view to create a plurality of first modified regions along the predetermined dividing lines; and scanning and irradiating a second laser light having a second irradiation intensity greater than the first irradiation intensity to the sapphire substrate along the predetermined dividing lines to create a plurality of second modified regions overlapping the plurality of first modified regions.Type: ApplicationFiled: July 31, 2020Publication date: February 4, 2021Applicant: NICHIA CORPORATIONInventors: Masayuki IBARAKI, Minoru YAMAMOTO, Naoto INOUE, Hiroaki TAMEMOTO
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Publication number: 20210005777Abstract: A method of manufacturing light emitting elements includes: providing a wafer including a substrate formed of sapphire and having a first main surface and a second main surface, and a semiconductor layered body disposed on the first main surface of the substrate; irradiating a laser beam into the substrate to form a modified region inside the substrate, the modified region having a crack reaching the first main surface and a crack reaching the second main surface; irradiating CO2 laser to a region of the substrate overlapping with a region to which the laser beam has been irradiated; and cleaving the wafer along the modified region to obtain the light emitting elements each having a hexagonal shape in a plan view.Type: ApplicationFiled: June 22, 2020Publication date: January 7, 2021Inventors: Naoto INOUE, Minoru YAMAMOTO, Satoshi OKUMURA, Hiroki OKAMOTO, Hiroaki TAMEMOTO
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Publication number: 20200365758Abstract: A method includes preparing a wafer including a substrate and a semiconductor structure, and irradiating an inner portion of the substrate at a predetermined depth in a thickness direction a plurality of times with laser pulses at a first time interval and a predetermined distance interval between irradiations. Each irradiation performed at the first time intervals in the step of irradiating the substrate with laser pulses includes irradiating the substrate at a first focal position in the thickness direction with a first laser pulse having a first pulse-energy; and after irradiating with the first laser pulse, irradiating the substrate with a second laser pulse performed after a second time interval, the second time interval being shorter than the first time interval and being in a range of 3 ps to 900 ps, and the second laser pulse having a second pulse-energy 0.5 to 1.5 times the first pulse-energy.Type: ApplicationFiled: November 26, 2018Publication date: November 19, 2020Applicants: NICHIA CORPORATION, IMRA AMERICA, INC.Inventors: Minoru YAMAMOTO, Naoto INOUE, Hiroaki TAMEMOTO, Yoshitaka HOTTA, Hideyuki OHTAKE
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Patent number: 10672660Abstract: A method of manufacturing a semiconductor element includes: providing a wafer having a semiconductor layered body on a sapphire substrate; irradiating a laser light in an interior region of the sapphire substrate to create cracks in the sapphire substrate by performing a first scan to irradiate the laser light at a first depth with a first pulse energy to create a first modified region, and a second scan following the first scan to irradiate the laser light at a second depth with a second pulse energy greater than the first pulse energy along and within the first modified region; and dividing the wafer by extending the cracks to obtain a semiconductor element.Type: GrantFiled: February 22, 2018Date of Patent: June 2, 2020Assignee: NICHIA CORPORATIONInventors: Naoto Inoue, Sho Kusaka, Minoru Yamamoto, Masayuki Ibaraki, Hiroaki Tamemoto
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Patent number: 10388827Abstract: A method for manufacturing a semiconductor element is provided. The method includes providing a semiconductor wafer including a substrate and a semiconductor structure on the substrate, forming a cleavage starting portion in the semiconductor wafer, and dividing the semiconductor wafer into a plurality of semiconductor elements by transferring a pressing member on the semiconductor wafer in a state where the pressing member is pressed against the semiconductor wafer to separate the semiconductor wafer at the cleavage starting portion. The pressing member includes a tip portion to be pressed on the semiconductor wafer, and the tip portion has a spherical surface.Type: GrantFiled: October 2, 2018Date of Patent: August 20, 2019Assignee: NICHIA CORPORATIONInventors: Hiroki Okamoto, Hiroaki Tamemoto, Junya Narita
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Publication number: 20190035973Abstract: A method for manufacturing a semiconductor element is provided. The method includes providing a semiconductor wafer including a substrate and a semiconductor structure on the substrate, forming a cleavage starting portion in the semiconductor wafer, and dividing the semiconductor wafer into a plurality of semiconductor elements by transferring a pressing member on the semiconductor wafer in a state where the pressing member is pressed against the semiconductor wafer to separate the semiconductor wafer at the cleavage starting portion. The pressing member includes a tip portion to be pressed on the semiconductor wafer, and the tip portion has a spherical surface.Type: ApplicationFiled: October 2, 2018Publication date: January 31, 2019Applicant: NICHIA CORPORATIONInventors: Hiroki OKAMOTO, Hiroaki TAMEMOTO, Junya NARITA
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Patent number: 10115857Abstract: A method for manufacturing a semiconductor element is provided. The method includes providing a semiconductor wafer including a substrate and a semiconductor structure on the substrate, forming a cleavage starting portion in the semiconductor wafer, and dividing the semiconductor wafer into a plurality of semiconductor elements by transferring a pressing member on the semiconductor wafer in a state where the pressing member is pressed against the semiconductor wafer to separate the semiconductor wafer at the cleavage starting portion. The pressing member includes a tip portion to be pressed on the semiconductor wafer, and the tip portion has a spherical surface.Type: GrantFiled: June 29, 2016Date of Patent: October 30, 2018Assignee: NICHIA CORPORATIONInventors: Hiroki Okamoto, Hiroaki Tamemoto, Junya Narita
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Patent number: 10084108Abstract: A method for manufacturing a light emitting element that includes preparing a wafer having a substrate and a semiconductor structure, the substrate including a plurality of protrusions at positions corresponding to lattice points on a regular triangular lattice. The method includes forming a plurality of first modified parts in the substrate by irradiating the substrate with a laser beam along first dividing lines, forming a plurality of second modified parts in the substrate by irradiating the substrate with a laser beam along second dividing lines, and dividing the wafer along the first modified parts and the second modified parts to obtain a plurality of light emitting elements.Type: GrantFiled: March 28, 2017Date of Patent: September 25, 2018Assignee: NICHIA CORPORATIONInventors: Hiroaki Tamemoto, Chihiro Juasa
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Publication number: 20180247871Abstract: A method of manufacturing a semiconductor element includes: providing a wafer having a semiconductor layered body on a sapphire substrate; irradiating a laser light in an interior region of the sapphire substrate to create cracks in the sapphire substrate by performing a first scan to irradiate the laser light at a first depth with a first pulse energy to create a first modified region, and a second scan following the first scan to irradiate the laser light at a second depth with a second pulse energy greater than the first pulse energy along and within the first modified region; and dividing the wafer by extending the cracks to obtain a semiconductor element.Type: ApplicationFiled: February 22, 2018Publication date: August 30, 2018Inventors: Naoto INOUE, Sho KUSAKA, Minoru YAMAMOTO, Masayuki IBARAKI, Hiroaki TAMEMOTO
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Publication number: 20170200855Abstract: A method for manufacturing a light emitting element that includes preparing a wafer having a substrate and a semiconductor structure, the substrate including a plurality of protrusions at positions corresponding to lattice points on a regular triangular lattice. The method includes forming a plurality of first modified parts in the substrate by irradiating the substrate with a laser beam along first dividing lines, forming a plurality of second modified parts in the substrate by irradiating the substrate with a laser beam along second dividing lines, and dividing the wafer along the first modified parts and the second modified parts to obtain a plurality of light emitting elements.Type: ApplicationFiled: March 28, 2017Publication date: July 13, 2017Inventors: Hiroaki TAMEMOTO, Chihiro JUASA
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Patent number: 9653644Abstract: A method for manufacturing a semiconductor element includes providing a wafer having a sapphire substrate and a semiconductor stacked body disposed on the sapphire substrate, performing a first scanning of a portion of the sapphire substrate in which a laser beam is irradiated into an interior of the sapphire substrate, performing a second scanning of the portion of the sapphire substrate in which a laser beam is irradiated into the interior of the sapphire substrate, the second scanning occurring after the first scanning and before a void is produced in the interior of the sapphire substrate irradiated with the laser beam in the first scanning, and separating the wafer into a plurality of semiconductor elements.Type: GrantFiled: September 29, 2016Date of Patent: May 16, 2017Assignee: NICHIA CORPORATIONInventors: Hiroaki Tamemoto, Ryota Taoka
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Patent number: 9640714Abstract: A method for manufacturing a light emitting element that includes preparing a wafer having a substrate and a semiconductor structure, the substrate including a plurality of protrusions at positions corresponding to lattice points on a triangular lattice. The method includes forming a plurality of first modified parts in the substrate by irradiating the substrate with a laser beam along first dividing lines, forming a plurality of second modified parts in the substrate by irradiating the substrate with a laser beam along second dividing lines, and dividing the wafer along the first modified parts and the second modified parts to obtain a plurality of light emitting elements.Type: GrantFiled: August 22, 2014Date of Patent: May 2, 2017Assignee: NICHIA CORPORATIONInventors: Hiroaki Tamemoto, Chihiro Juasa
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Publication number: 20170098733Abstract: A method for manufacturing a semiconductor element includes providing a wafer having a sapphire substrate and a semiconductor stacked body disposed on the sapphire substrate, performing a first scanning of a portion of the sapphire substrate in which a laser beam is irradiated into an interior of the sapphire substrate, performing a second scanning of the portion of the sapphire substrate in which a laser beam is irradiated into the interior of the sapphire substrate, the second scanning occurring after the first scanning and before a void is produced in the interior of the sapphire substrate irradiated with the laser beam in the first scanning, and separating the wafer into a plurality of semiconductor elements.Type: ApplicationFiled: September 29, 2016Publication date: April 6, 2017Inventors: Hiroaki TAMEMOTO, Ryota TAOKA
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Publication number: 20170005225Abstract: A method for manufacturing a semiconductor element is provided. The method includes providing a semiconductor wafer including a substrate and a semiconductor structure on the substrate, forming a cleavage starting portion in the semiconductor wafer, and dividing the semiconductor wafer into a plurality of semiconductor elements by transferring a pressing member on the semiconductor wafer in a state where the pressing member is pressed against the semiconductor wafer to separate the semiconductor wafer at the cleavage starting portion. The pressing member includes a tip portion to be pressed on the semiconductor wafer, and the tip portion has a spherical surface.Type: ApplicationFiled: June 29, 2016Publication date: January 5, 2017Applicant: NICHIA CORPORATIONInventors: Hiroki OKAMOTO, Hiroaki TAMEMOTO, Junya NARITA
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Patent number: 9324791Abstract: A semiconductor element includes a substrate and a semiconductor layer. The substrate has a first main face and a second main face. The semiconductor layer is formed on a side of one of the first main face and the second main face of the substrate. The substrate has a plurality of isolated processed portions and an irregularity face that runs from the processed portions at least to the first main face of the substrate and links adjacent ones of the processed portions.Type: GrantFiled: April 10, 2014Date of Patent: April 26, 2016Assignee: NICHIA CORPORATIONInventor: Hiroaki Tamemoto
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Publication number: 20150357514Abstract: A method for manufacturing a light emitting element includes: preparing a wafer that has a substrate in which a first main face is provided with a plurality of convex components; and dividing the wafer along first dividing lines and second dividing lines. The convex components are in the form of circular cones or truncated circular cones, each of which having a circular bottom face and a side face that is connected to the bottom face, and disposed regularly so that a plurality of bounded regions are present around the convex components, and a shortest distance between the convex components and the centers of the bounded regions is less than a radius of the bottom faces of the convex components. The first and second dividing lines extend in a direction that intersects straight lines that link the centers of the plurality of bounded regions around a single convex component.Type: ApplicationFiled: August 19, 2015Publication date: December 10, 2015Inventor: Hiroaki TAMEMOTO
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Patent number: 9209351Abstract: A method for manufacturing a light emitting element includes: preparing a wafer that has a substrate in which a first main face is provided with a plurality of convex components; and dividing the wafer along first dividing lines and second dividing lines. The convex components are in the form of circular cones or truncated circular cones, each of which having a circular bottom face and a side face that is connected to the bottom face, and disposed regularly so that a plurality of bounded regions are present around the convex components, and a shortest distance between the convex components and the centers of the bounded regions is less than a radius of the bottom faces of the convex components. The first and second dividing lines extend in a direction that intersects straight lines that link the centers of the plurality of bounded regions around a single convex component.Type: GrantFiled: August 19, 2015Date of Patent: December 8, 2015Assignee: NICHIA CORPORATIONInventor: Hiroaki Tamemoto
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Patent number: 9142712Abstract: A method for manufacturing a light emitting element, including steps of preparing a wafer that has a substrate with a first main face and a second main face, in which the first main face is provided with a plurality of convex components and valleys that connect these convex components, and a semiconductor structure that is provided on the first main face; and dividing the wafer by laser scribing in which a laser beam is emitted from the second main face side along first dividing lines and second dividing lines to obtain a plurality of light emitting elements. The convex components are in the form of pyramids, prisms, or truncated pyramids, each of which having a polyhedral bottom face with a plurality of apexes, edge lines that extend from the apexes, and side faces that link the edge lines to each other.Type: GrantFiled: December 1, 2014Date of Patent: September 22, 2015Assignee: NICHIA CORPORATIONInventor: Hiroaki Tamemoto
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Publication number: 20150155431Abstract: A method for manufacturing a light emitting element, including steps of preparing a wafer that has a substrate with a first main face and a second main face, in which the first main face is provided with a plurality of convex components and valleys that connect these convex components, and a semiconductor structure that is provided on the first main face; and dividing the wafer by laser scribing in which a laser beam is emitted from the second main face side along first dividing lines and second dividing lines to obtain a plurality of light emitting elements. The convex components are in the form of pyramids, prisms, or truncated pyramids, each of which having a polyhedral bottom face with a plurality of apexes, edge lines that extend from the apexes, and side faces that link the edge lines to each other.Type: ApplicationFiled: December 1, 2014Publication date: June 4, 2015Inventor: Hiroaki TAMEMOTO