Patents by Inventor Hirohiko Ohtsubo

Hirohiko Ohtsubo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7404832
    Abstract: The present invention relates to a method for producing cubic boron nitride abrasive grains used for producing a grinding wheel, etc., and to cubic boron nitride abrasive grains. The method comprises maintaining a mixture containing hexagonal boron nitride and seed crystals of cubic boron nitride under pressure and temperature conditions where cubic boron nitride remains thermodynamically stable, characterized in that the seed crystals contain cubic boron nitride twin crystals.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: July 29, 2008
    Assignee: Showa Denko K.K.
    Inventors: Hirohiko Ohtsubo, Eiji Ihara, Takuya Okubo, Makoto Kasahara, Makoto Iizuka
  • Patent number: 7244406
    Abstract: A method is provided for producing cubic boron nitride, in which a mixture containing hexagonal boron nitride and a catalyst is maintained under pressure and temperature conditions that thermodynamically favor the stable presence of cubic boron nitride, thereby forming composite lumps containing cubic boron nitride, which in turn are dissolved in an alkaline solution to recover cubic boron nitride. The method is characterized by including, prior to the dissolving step, a step of decreasing the ratio of low-pressure phase boron nitride to cubic boron nitride in the composite lumps down to 50% by mass or less.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: July 17, 2007
    Assignee: Showa Denko K.K.
    Inventor: Hirohiko Ohtsubo
  • Patent number: 7214359
    Abstract: By using a CBN synthesis catalyst containing a CBN synthesis catalyst component coated with an organic substance for producing cubic boron nitride (CBN), the CBN can be produced at a high transformation ration and a high yield ratio. Each of the CBN grains produced through this method has a sharp shape with a highly developed (111) plane, exhibits high strength, and exhibits a small reduction in strength due to heating. The amount of catalyst component contained in the CBN is 7.5×10?4 mol or less per 1 mol of CBN.
    Type: Grant
    Filed: February 2, 2004
    Date of Patent: May 8, 2007
    Assignee: Showa Denko K.K.
    Inventors: Hirohiko Ohtsubo, Eiji Ihara, Katsuyuki Tsuji
  • Patent number: 7097678
    Abstract: A metal-coated cubic boron nitride abrasive grain obtained by forming grooves, in which the ratio (w/d) of the width (w) to the depth (d) is less than 1, and the ratio (w/L) of the width (w) to the length (L) is less than 0.1, on the surface of a cubic boron nitride abrasive grain. In this cubic boron nitride abrasive grain, the retention force (bonding strength) between the metallic coating and the cubic boron nitride abrasive grain is improved; therefore, it is possible to fabricate a resin bonded grinding wheel, in which a high grinding ratio (long life) and a low grinding power (superior grinding performance) are achieved, using such cubic boron nitride abrasive grains.
    Type: Grant
    Filed: January 5, 2004
    Date of Patent: August 29, 2006
    Assignee: Showa Denko K.K.
    Inventors: Hirohiko Ohtsubo, Eiji Ihara, Tatsuya Shimidzu
  • Publication number: 20050220690
    Abstract: A method is provided for producing cubic boron nitride, in which a mixture containing hexagonal boron nitride and a catalyst is maintained under pressure and temperature conditions that thermodynamically favor the stable presence of cubic boron nitride, thereby forming composite lumps containing cubic boron nitride, which in turn are dissolved in an alkaline solution to recover cubic boron nitride. The method is characterized by including, prior to the dissolving step, a step of decreasing the ratio of low-pressure phase boron nitride to cubic boron nitride in the composite lumps down to 50% by mass or less.
    Type: Application
    Filed: February 28, 2003
    Publication date: October 6, 2005
    Inventor: Hirohiko Ohtsubo
  • Publication number: 20050081454
    Abstract: A metal-coated cubic boron nitride abrasive grain obtained by forming grooves, in which the ratio (w/d) of the width (w) to the depth (d) is less than 1, and the ratio (w/L) of the width (w) to the length (L) is less than 0.1, on the surface of a cubic boron nitride abrasive grain. In this cubic boron nitride abrasive grain, the retention force (bonding strength) between the metallic coating and the cubic boron nitride abrasive grain is improved; therefore, it is possible to fabricate a resin bonded grinding wheel, in which a high grinding ratio (long life) and a low grinding power (superior grinding performance) are achieved, using such cubic boron nitride abrasive grains.
    Type: Application
    Filed: January 5, 2004
    Publication date: April 21, 2005
    Inventors: Hirohiko Ohtsubo, Eiji Ihara, Tatsuya Shimidzu
  • Publication number: 20050081456
    Abstract: Cubic boron nitride abrasive grains which are substantially mono-crystalline and assume a black color. Such abrasive grains preferably have a specific packing ratio. Such abrasive grains are obtained by adding a boron source during synthesizing cubic boron nitride. By using such abrasive grains, a grinding wheel or a coated abrasive, which can improve surface roughness of ground workpieces while maintaining reduced grinding power, is formed.
    Type: Application
    Filed: January 5, 2004
    Publication date: April 21, 2005
    Inventors: Eiji Ihara, Hirohiko Ohtsubo, Tatsuya Shimidzu
  • Publication number: 20040265203
    Abstract: A CBN synthesis catalyst containing a CBN synthesis catalyst component coated with an organic substance is used for producing cubic boron nitride (CBN). The amount by mass of the organic substance is preferably contained 0.01 to 50 parts by mass based on 100 parts by mass of the CBN synthesis catalyst component. The organic substance is preferably stearic acid and/or lauric acid. By use of such a CBN synthesis catalyst, a CBN crystal which has a sharp shape, with the (111) place being developed, and which contains a small amount of a catalyst component(s) incorporated into CBN can be produced at high productivity (percent transformation (high yield)) in a simple manner and operation.
    Type: Application
    Filed: February 2, 2004
    Publication date: December 30, 2004
    Applicant: SHOWA DENKO K.K.
    Inventors: Hirohiko Ohtsubo, Eiji Ihara, Katsuyuki Tsuji
  • Publication number: 20040182011
    Abstract: The present invention relates to a method for producing cubic boron nitride abrasive grains used for producing a grinding wheel, etc., and to cubic boron nitride abrasive grains. The method comprises maintaining a mixture containing hexagonal boron nitride and seed crystals of cubic boron nitride under pressure and temperature conditions where cubic boron nitride remains thermodynamically stable, characterized in that the seed crystals contain cubic boron nitride twin crystals.
    Type: Application
    Filed: May 10, 2004
    Publication date: September 23, 2004
    Inventors: Hirohiko Ohtsubo, Eiji Ihara, Takuya Okubo, Makoto Kasahara, Makoto Iizuka
  • Patent number: 6627168
    Abstract: An object of the present invention is to provide a method for producing diamond and cubic boron nitride crystals having excellent mechanical strength and high regularity in particle size with high productivity, wherein seed crystals are efficiently placed in a regular pattern on a supporting plate or a raw material plate.
    Type: Grant
    Filed: October 2, 2000
    Date of Patent: September 30, 2003
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Hirohiko Ohtsubo, Tetsuro Sakurai
  • Patent number: 5000760
    Abstract: CBN abrasive grains contain 0.01% by weight or more of Si and, the majority of the surfaces of its grains consist of {111} planes. In the method for producing CBN abrasive grains, a C source, an Si source, and at least one member selected from the group consisting of alkali hydride, alkali-earth hydride, and a synthetizing catalyst of CBN which may be the alkali hydride and alkali-earth hydride, are mixed together with HBN and are subjected to the treatment.
    Type: Grant
    Filed: July 21, 1989
    Date of Patent: March 19, 1991
    Assignee: Showa Denka K.K.
    Inventors: Hirohiko Ohtsubo, Masakazu Maki, Eiichi Iizuka