Patents by Inventor Hirohiko Watanabe

Hirohiko Watanabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240109157
    Abstract: In an example, use of a solder joint may include a solder joint layer having a melted solder material containing Sn as a main component and further containing Ag and/or Sb and/or Cu; and a joined body including a Ni—P—Cu plating layer on a surface of the joined body in contact with the solder joint layer. The Ni—P—Cu plating layer may contain Ni as a main component and may contain 0.5% by mass or greater and 8% by mass or less of Cu and 3% by mass or greater and 10% by mass or less of P, and the Ni—P—Cu plating layer may have a microcrystalline layer at an interface with the solder joint layer.
    Type: Application
    Filed: December 11, 2023
    Publication date: April 4, 2024
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke SAITO, Takeshi YOKOYAMA
  • Publication number: 20240075559
    Abstract: A solder material having a good thermal-cycle fatigue property and wettability. The solder material contains not less than 6.0% by mass and not more than 8.0% by mass Sb, not less than 3.0% by mass and not more than 5.0% by mass Ag, and the balance of Sn and incidental impurities. Also, a semiconductor device may include a joining layer between a semiconductor element and a substrate electrode or a lead frame, the joining layer being obtained by melting this solder material.
    Type: Application
    Filed: November 10, 2023
    Publication date: March 7, 2024
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshihiro KODAIRA
  • Patent number: 11890702
    Abstract: The present invention provides a highly reliable solder joint, the solder joint including a solder joint layer having a melted solder material containing Sn as a main component and further containing Ag and/or Sb and/or Cu; and a joined body including a Ni—P—Cu plating layer on a surface in contact with the solder joint layer, wherein the Ni—P—Cu plating layer contains Ni as a main component and contains 0.5% by mass or greater and 8% by mass or less of Cu and 3% by mass or greater and 10% by mass or less of P, the Ni—P—Cu plating layer has a microcrystalline layer at an interface with the solder joint layer, and the microcrystalline layer includes a phase containing microcrystals of a NiCuP ternary alloy, a phase containing microcrystals of (Ni,Cu)3P, and a phase containing microcrystals of Ni3P.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: February 6, 2024
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko Watanabe, Shunsuke Saito, Takeshi Yokoyama
  • Patent number: 11850685
    Abstract: A solder material having a good thermal-cycle fatigue property and wettability. The solder material contains not less than 5.0% by mass and not more than 8.0% by mass Sb, not less than 3.0% by mass and not more than 5.0% by mass Ag, and the balance of Sn and incidental impurities. Also, a semiconductor device may include a joining layer between a semiconductor element and a substrate electrode or a lead frame, the joining layer being obtained by melting this solder material.
    Type: Grant
    Filed: March 1, 2019
    Date of Patent: December 26, 2023
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko Watanabe, Shunsuke Saito, Yoshihiro Kodaira
  • Publication number: 20210407953
    Abstract: A lead-free solder has a heat resistance temperature which is high and a thermal conductive property which is not changed in a high temperature range. A semiconductor device includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, an element selected from the group consisting of: more than 0 and 1.0% by mass or less of Si, more than 0 and 0.1% by mass or less of V, 0.001 to 0.1% by mass of Ge, 0.001 to 0.1% by mass of P, and more than 0 and 1.2% by mass or less of Cu, and the remainder consisting of Sn and inevitable impurities. A bonding layer including the solder material, is formed between a semiconductor element and a substrate electrode or a lead frame.
    Type: Application
    Filed: September 14, 2021
    Publication date: December 30, 2021
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshitaka NISHIMURA, Fumihiko MOMOSE
  • Patent number: 11145615
    Abstract: A lead-free solder has a heat resistance temperature which is high and a thermal conductive property which is not changed in a high temperature range. A semiconductor device includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, and the remainder consisting of Sn and inevitable impurities. A bonding layer including the solder material, is formed between a semiconductor element and a substrate electrode or a lead frame.
    Type: Grant
    Filed: June 5, 2020
    Date of Patent: October 12, 2021
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko Watanabe, Shunsuke Saito, Yoshitaka Nishimura, Fumihiko Momose
  • Publication number: 20210138590
    Abstract: The present invention provides a highly reliable solder joint, the solder joint including a solder joint layer having a melted solder material containing Sn as a main component and further containing Ag and/or Sb and/or Cu; and a joined body including a Ni—P—Cu plating layer on a surface in contact with the solder joint layer, wherein the Ni—P—Cu plating layer contains Ni as a main component and contains 0.5% by mass or greater and 8% by mass or less of Cu and 3% by mass or greater and 10% by mass or less of P, the Ni—P—Cu plating layer has a microcrystalline layer at an interface with the solder joint layer, and the microcrystalline layer includes a phase containing microcrystals of a NiCuP ternary alloy, a phase containing microcrystals of (Ni,Cu)3P, and a phase containing microcrystals of Ni3P.
    Type: Application
    Filed: December 28, 2020
    Publication date: May 13, 2021
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke SAITO, Takeshi YOKOYAMA
  • Publication number: 20200303337
    Abstract: A lead-free solder has a heat resistance temperature which is high and a thermal conductive property which is not changed in a high temperature range. A semiconductor device includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, and the remainder consisting of Sn and inevitable impurities. A bonding layer including the solder material, is formed between a semiconductor element and a substrate electrode or a lead frame.
    Type: Application
    Filed: June 5, 2020
    Publication date: September 24, 2020
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshitaka NISHIMURA, Fumihiko MOMOSE
  • Patent number: 10727194
    Abstract: To provide a lead-free solder the heat resistance temperature of which is high and thermal conductive property of which are not changed in a high temperature range. A semiconductor device of the present invention includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, and the remainder consisting of Sn and inevitable impurities, and a bonding layer including the solder material, which is formed between a semiconductor element and a substrate electrode or a lead frame.
    Type: Grant
    Filed: August 28, 2017
    Date of Patent: July 28, 2020
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko Watanabe, Shunsuke Saito, Yoshitaka Nishimura, Fumihiko Momose
  • Patent number: 10504868
    Abstract: The present invention suppresses fracture at an interface between different materials, and provides a solder joining which includes: a solder joining layer 10 having a melted solder material, containing Sb at more than 5.0% by mass and 10.0% by mass or less, Ag at 2.0 to 4.0% by mass, Ni at more than 0 and 1.0% by mass or less, and a balance made up of Sn and inevitable impurities; and joining members 11 and 123 at least one of which is a Cu or Cu-alloy member 123, in which the solder joining layer includes a first structure 1 containing (Cu, Ni)6(Sn, Sb)5 and a second structure 2 containing (Ni, Cu)3(Sn, Sb)X (in the formula, X is 1, 2, or 4) at an interface with the Cu or Cu-alloy member 123, and an electronic device and a semiconductor device including the solder joining.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: December 10, 2019
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko Watanabe, Shunsuke Saito, Yoshihiro Kodaira
  • Publication number: 20190193210
    Abstract: A solder material having a good thermal-cycle fatigue property and wettability. The solder material contains not less than 5.0% by mass and not more than 8.0% by mass Sb, not less than 3.0% by mass and not more than 5.0% by mass Ag, and the balance of Sn and incidental impurities. Also, a semiconductor device may include a joining layer between a semiconductor element and a substrate electrode or a lead frame, the joining layer being obtained by melting this solder material.
    Type: Application
    Filed: March 1, 2019
    Publication date: June 27, 2019
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke Saito, Yoshihiro Kodaira
  • Patent number: 10189119
    Abstract: An object of the invention is to provide a lead-free solder for die bonding having a high heat resistance temperature and an improved wetting property. Provided are a solder alloy for die bonding which contains 0.05% by mass to 3.0% by mass of antimony and the remainder consisting of bismuth and inevitable impurities, and a solder alloy for die bonding which contains 0.01% by mass to 2.0% by mass of germanium and the remainder consisting of bismuth and inevitable impurities.
    Type: Grant
    Filed: January 21, 2014
    Date of Patent: January 29, 2019
    Assignees: Nihon Handa Co., Ltd., Fuji Electric Co., Ltd.
    Inventors: Takeshi Asagi, Susumu Mitani, Hirohiko Watanabe, Masayoshi Shimoda
  • Publication number: 20180277506
    Abstract: The present invention suppresses fracture at an interface between different materials, and provides a solder joining which includes: a solder joining layer 10 having a melted solder material, containing Sb at more than 5.0% by mass and 10.0% by mass or less, Ag at 2.0 to 4.0% by mass, Ni at more than 0 and 1.0% by mass or less, and a balance made up of Sn and inevitable impurities; and joining members 11 and 123 at least one of which is a Cu or Cu-alloy member 123, in which the solder joining layer includes a first structure 1 containing (Cu, Ni)6(Sn, Sb)5 and a second structure 2 containing (Ni, Cu)3(Sn, Sb)X (in the formula, X is 1, 2, or 4) at an interface with the Cu or Cu-alloy member 123, and an electronic device and a semiconductor device including the solder joining.
    Type: Application
    Filed: May 31, 2018
    Publication date: September 27, 2018
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshihiro KODAIRA
  • Patent number: 10002845
    Abstract: In a soldering method for Ag-containing lead-free solders to be soldered to an Ag-containing member, void generation is prevented and solder wettability is improved. The soldering method for Ag-containing lead-free solders of the present invention is a soldering method for Ag-containing lead-free solders includes a first step of bringing a lead-free solder having a composition that contains Ag that a relation between a concentration C (mass %) of Ag contained in an Sn—Ag-based lead-free solder before soldering of a mass M(g) and an elution amount B(g) of Ag contained in the Ag-containing member becomes 1.0 mass %?(M×C+B)×100/(M+B)?4.6 mass % and that the balance consists of Sn and unavoidable impurities into contact with the Ag-containing member, a second step of heating and melting the lead-free solder, and a third step of cooling the lead-free solder.
    Type: Grant
    Filed: September 26, 2016
    Date of Patent: June 19, 2018
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko Watanabe, Shunsuke Saito, Masahiro Ono, Takashi Watanabe, Shinji Sano, Kazunaga Onishi
  • Publication number: 20180033761
    Abstract: To provide a lead-free solder the heat resistance temperature of which is high and thermal conductive property of which are not changed in a high temperature range. A semiconductor device of the present invention includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, and the remainder consisting of Sn and inevitable impurities, and a bonding layer including the solder material, which is formed between a semiconductor element and a substrate electrode or a lead frame.
    Type: Application
    Filed: August 28, 2017
    Publication date: February 1, 2018
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshitaka NISHIMURA, Fumihiko MOMOSE
  • Publication number: 20170012018
    Abstract: In a soldering method for Ag-containing lead-free solders to be soldered to an Ag-containing member, void generation is prevented and solder wettability is improved. The soldering method for Ag-containing lead-free solders of the present invention is a soldering method for Ag-containing lead-free solders includes a first step of bringing a lead-free solder having a composition that contains Ag that a relation between a concentration C (mass %) of Ag contained in an Sn—Ag-based lead-free solder before soldering of a mass M(g) and an elution amount B(g) of Ag contained in the Ag-containing member becomes 1.0 mass %?(M×C+B)×100/(M+B)?4.6 mass % and that the balance consists of Sn and unavoidable impurities into contact with the Ag-containing member, a second step of heating and melting the lead-free solder, and a third step of cooling the lead-free solder.
    Type: Application
    Filed: September 26, 2016
    Publication date: January 12, 2017
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Hirohiko WATANABE, Shunsuke SAITO, Masahiro ONO, Takashi WATANABE, Shinji SANO, Kazunaga ONISHI
  • Publication number: 20160332262
    Abstract: Provided is flux composition for a solder, which thermally cures so as to cover and reinforce a solder ball during solder ball bonding. Employed is a flux for soldering, containing an epoxy resin, an organocarboxylic acid containing at least 0.1-40 mass % of a dicarboxylic acid having molecular weight of 180 or less, and a thixotropy-imparting agent, the epoxy resin and the organocarboxylic acid being blended such that there is 0.8-2.0 eq of the carboxyl groups of the organocarboxylic acid per 1.0 eq of the epoxy groups of the epoxy resin, and the epoxy resin, the organocarboxylic acid, and the thixotropy-imparting agent being contained in a total amount of 70 mass % or more relative to the total amount of the flux.
    Type: Application
    Filed: January 28, 2015
    Publication date: November 17, 2016
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Ikuo SHOHJI, Tatsuya GANBE, Hirohiko WATANABE
  • Publication number: 20150258637
    Abstract: An object of the invention is to provide a lead-free solder for die bonding having a high heat resistance temperature and an improved wetting property. Provided are a solder alloy for die bonding which contains 0.05% by mass to 3.0% by mass of antimony and the remainder consisting of bismuth and inevitable impurities, and a solder alloy for die bonding which contains 0.01% by mass to 2.0% by mass of germanium and the remainder consisting of bismuth and inevitable impurities.
    Type: Application
    Filed: January 21, 2014
    Publication date: September 17, 2015
    Applicants: Nihon Handa Co., Ltd., Fuji Electric Co., Ltd.
    Inventors: Takeshi Asagi, Susumu Mitani, Hirohiko Watanabe, Masayoshi Shimoda
  • Publication number: 20150044465
    Abstract: A flux for resin cored solder containing a thermosetting resin is disclosed which is excellent in storage stability and productivity, and a resin cored solder having the flux built in. The flux for resin cored solder comprises a solid-state first flux containing a thermosetting resin, and a solid-state second flux containing a curing agent having redox activity, the first flux and the second flux being present in a non-contact state. A resin cored solder comprises the flux for resin cored solder and a lead-free solder alloy having a melting point ranging from 130° C. to 250° C. The resin cored solder is made up of a first resin cored solder in which the first flux is built into the lead-free solder alloy, and a second resin cored solder in which the second flux is built into the lead-free solder alloy.
    Type: Application
    Filed: July 14, 2014
    Publication date: February 12, 2015
    Inventors: Tatsuya GANBE, Hirohiko WATANABE
  • Patent number: 7708054
    Abstract: A heat exchanger includes a heat exchange core including a plurality of heat exchange tubes, a refrigerant inlet header and a refrigerant outlet header arranged toward one end of each heat exchange tube, and a refrigerant inflow header and a refrigerant outflow header arranged toward the other end of each heat exchange tube. The outlet header has an interior divided into two spaces by a flow dividing resistance plate, and some of the heat exchange tubes are joined to the outlet header so as to communicate with the space. The resistance plate has a plurality of refrigerant passing holes formed therein that are different in shape and/or size. The outlet header is provided on the outer surface thereof with identification marks for discriminating the positions of the refrigerant passing holes and representing the shapes and/or sizes of the holes.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: May 4, 2010
    Assignee: Showa Denko K.K.
    Inventors: Hirohiko Watanabe, Kouta Arino