Patents by Inventor Hirohiko Watanabe
Hirohiko Watanabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240109157Abstract: In an example, use of a solder joint may include a solder joint layer having a melted solder material containing Sn as a main component and further containing Ag and/or Sb and/or Cu; and a joined body including a Ni—P—Cu plating layer on a surface of the joined body in contact with the solder joint layer. The Ni—P—Cu plating layer may contain Ni as a main component and may contain 0.5% by mass or greater and 8% by mass or less of Cu and 3% by mass or greater and 10% by mass or less of P, and the Ni—P—Cu plating layer may have a microcrystalline layer at an interface with the solder joint layer.Type: ApplicationFiled: December 11, 2023Publication date: April 4, 2024Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke SAITO, Takeshi YOKOYAMA
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Publication number: 20240075559Abstract: A solder material having a good thermal-cycle fatigue property and wettability. The solder material contains not less than 6.0% by mass and not more than 8.0% by mass Sb, not less than 3.0% by mass and not more than 5.0% by mass Ag, and the balance of Sn and incidental impurities. Also, a semiconductor device may include a joining layer between a semiconductor element and a substrate electrode or a lead frame, the joining layer being obtained by melting this solder material.Type: ApplicationFiled: November 10, 2023Publication date: March 7, 2024Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshihiro KODAIRA
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Patent number: 11890702Abstract: The present invention provides a highly reliable solder joint, the solder joint including a solder joint layer having a melted solder material containing Sn as a main component and further containing Ag and/or Sb and/or Cu; and a joined body including a Ni—P—Cu plating layer on a surface in contact with the solder joint layer, wherein the Ni—P—Cu plating layer contains Ni as a main component and contains 0.5% by mass or greater and 8% by mass or less of Cu and 3% by mass or greater and 10% by mass or less of P, the Ni—P—Cu plating layer has a microcrystalline layer at an interface with the solder joint layer, and the microcrystalline layer includes a phase containing microcrystals of a NiCuP ternary alloy, a phase containing microcrystals of (Ni,Cu)3P, and a phase containing microcrystals of Ni3P.Type: GrantFiled: December 28, 2020Date of Patent: February 6, 2024Assignee: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko Watanabe, Shunsuke Saito, Takeshi Yokoyama
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Patent number: 11850685Abstract: A solder material having a good thermal-cycle fatigue property and wettability. The solder material contains not less than 5.0% by mass and not more than 8.0% by mass Sb, not less than 3.0% by mass and not more than 5.0% by mass Ag, and the balance of Sn and incidental impurities. Also, a semiconductor device may include a joining layer between a semiconductor element and a substrate electrode or a lead frame, the joining layer being obtained by melting this solder material.Type: GrantFiled: March 1, 2019Date of Patent: December 26, 2023Assignee: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko Watanabe, Shunsuke Saito, Yoshihiro Kodaira
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Publication number: 20210407953Abstract: A lead-free solder has a heat resistance temperature which is high and a thermal conductive property which is not changed in a high temperature range. A semiconductor device includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, an element selected from the group consisting of: more than 0 and 1.0% by mass or less of Si, more than 0 and 0.1% by mass or less of V, 0.001 to 0.1% by mass of Ge, 0.001 to 0.1% by mass of P, and more than 0 and 1.2% by mass or less of Cu, and the remainder consisting of Sn and inevitable impurities. A bonding layer including the solder material, is formed between a semiconductor element and a substrate electrode or a lead frame.Type: ApplicationFiled: September 14, 2021Publication date: December 30, 2021Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshitaka NISHIMURA, Fumihiko MOMOSE
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Patent number: 11145615Abstract: A lead-free solder has a heat resistance temperature which is high and a thermal conductive property which is not changed in a high temperature range. A semiconductor device includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, and the remainder consisting of Sn and inevitable impurities. A bonding layer including the solder material, is formed between a semiconductor element and a substrate electrode or a lead frame.Type: GrantFiled: June 5, 2020Date of Patent: October 12, 2021Assignee: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko Watanabe, Shunsuke Saito, Yoshitaka Nishimura, Fumihiko Momose
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Publication number: 20210138590Abstract: The present invention provides a highly reliable solder joint, the solder joint including a solder joint layer having a melted solder material containing Sn as a main component and further containing Ag and/or Sb and/or Cu; and a joined body including a Ni—P—Cu plating layer on a surface in contact with the solder joint layer, wherein the Ni—P—Cu plating layer contains Ni as a main component and contains 0.5% by mass or greater and 8% by mass or less of Cu and 3% by mass or greater and 10% by mass or less of P, the Ni—P—Cu plating layer has a microcrystalline layer at an interface with the solder joint layer, and the microcrystalline layer includes a phase containing microcrystals of a NiCuP ternary alloy, a phase containing microcrystals of (Ni,Cu)3P, and a phase containing microcrystals of Ni3P.Type: ApplicationFiled: December 28, 2020Publication date: May 13, 2021Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke SAITO, Takeshi YOKOYAMA
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Publication number: 20200303337Abstract: A lead-free solder has a heat resistance temperature which is high and a thermal conductive property which is not changed in a high temperature range. A semiconductor device includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, and the remainder consisting of Sn and inevitable impurities. A bonding layer including the solder material, is formed between a semiconductor element and a substrate electrode or a lead frame.Type: ApplicationFiled: June 5, 2020Publication date: September 24, 2020Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshitaka NISHIMURA, Fumihiko MOMOSE
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Patent number: 10727194Abstract: To provide a lead-free solder the heat resistance temperature of which is high and thermal conductive property of which are not changed in a high temperature range. A semiconductor device of the present invention includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, and the remainder consisting of Sn and inevitable impurities, and a bonding layer including the solder material, which is formed between a semiconductor element and a substrate electrode or a lead frame.Type: GrantFiled: August 28, 2017Date of Patent: July 28, 2020Assignee: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko Watanabe, Shunsuke Saito, Yoshitaka Nishimura, Fumihiko Momose
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Patent number: 10504868Abstract: The present invention suppresses fracture at an interface between different materials, and provides a solder joining which includes: a solder joining layer 10 having a melted solder material, containing Sb at more than 5.0% by mass and 10.0% by mass or less, Ag at 2.0 to 4.0% by mass, Ni at more than 0 and 1.0% by mass or less, and a balance made up of Sn and inevitable impurities; and joining members 11 and 123 at least one of which is a Cu or Cu-alloy member 123, in which the solder joining layer includes a first structure 1 containing (Cu, Ni)6(Sn, Sb)5 and a second structure 2 containing (Ni, Cu)3(Sn, Sb)X (in the formula, X is 1, 2, or 4) at an interface with the Cu or Cu-alloy member 123, and an electronic device and a semiconductor device including the solder joining.Type: GrantFiled: May 31, 2018Date of Patent: December 10, 2019Assignee: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko Watanabe, Shunsuke Saito, Yoshihiro Kodaira
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Publication number: 20190193210Abstract: A solder material having a good thermal-cycle fatigue property and wettability. The solder material contains not less than 5.0% by mass and not more than 8.0% by mass Sb, not less than 3.0% by mass and not more than 5.0% by mass Ag, and the balance of Sn and incidental impurities. Also, a semiconductor device may include a joining layer between a semiconductor element and a substrate electrode or a lead frame, the joining layer being obtained by melting this solder material.Type: ApplicationFiled: March 1, 2019Publication date: June 27, 2019Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke Saito, Yoshihiro Kodaira
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Patent number: 10189119Abstract: An object of the invention is to provide a lead-free solder for die bonding having a high heat resistance temperature and an improved wetting property. Provided are a solder alloy for die bonding which contains 0.05% by mass to 3.0% by mass of antimony and the remainder consisting of bismuth and inevitable impurities, and a solder alloy for die bonding which contains 0.01% by mass to 2.0% by mass of germanium and the remainder consisting of bismuth and inevitable impurities.Type: GrantFiled: January 21, 2014Date of Patent: January 29, 2019Assignees: Nihon Handa Co., Ltd., Fuji Electric Co., Ltd.Inventors: Takeshi Asagi, Susumu Mitani, Hirohiko Watanabe, Masayoshi Shimoda
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Publication number: 20180277506Abstract: The present invention suppresses fracture at an interface between different materials, and provides a solder joining which includes: a solder joining layer 10 having a melted solder material, containing Sb at more than 5.0% by mass and 10.0% by mass or less, Ag at 2.0 to 4.0% by mass, Ni at more than 0 and 1.0% by mass or less, and a balance made up of Sn and inevitable impurities; and joining members 11 and 123 at least one of which is a Cu or Cu-alloy member 123, in which the solder joining layer includes a first structure 1 containing (Cu, Ni)6(Sn, Sb)5 and a second structure 2 containing (Ni, Cu)3(Sn, Sb)X (in the formula, X is 1, 2, or 4) at an interface with the Cu or Cu-alloy member 123, and an electronic device and a semiconductor device including the solder joining.Type: ApplicationFiled: May 31, 2018Publication date: September 27, 2018Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshihiro KODAIRA
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Patent number: 10002845Abstract: In a soldering method for Ag-containing lead-free solders to be soldered to an Ag-containing member, void generation is prevented and solder wettability is improved. The soldering method for Ag-containing lead-free solders of the present invention is a soldering method for Ag-containing lead-free solders includes a first step of bringing a lead-free solder having a composition that contains Ag that a relation between a concentration C (mass %) of Ag contained in an Sn—Ag-based lead-free solder before soldering of a mass M(g) and an elution amount B(g) of Ag contained in the Ag-containing member becomes 1.0 mass %?(M×C+B)×100/(M+B)?4.6 mass % and that the balance consists of Sn and unavoidable impurities into contact with the Ag-containing member, a second step of heating and melting the lead-free solder, and a third step of cooling the lead-free solder.Type: GrantFiled: September 26, 2016Date of Patent: June 19, 2018Assignee: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko Watanabe, Shunsuke Saito, Masahiro Ono, Takashi Watanabe, Shinji Sano, Kazunaga Onishi
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Publication number: 20180033761Abstract: To provide a lead-free solder the heat resistance temperature of which is high and thermal conductive property of which are not changed in a high temperature range. A semiconductor device of the present invention includes a solder material containing more than 5.0% by mass and 10.0% by mass or less of Sb and 2.0 to 4.0% by mass of Ag, and the remainder consisting of Sn and inevitable impurities, and a bonding layer including the solder material, which is formed between a semiconductor element and a substrate electrode or a lead frame.Type: ApplicationFiled: August 28, 2017Publication date: February 1, 2018Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke SAITO, Yoshitaka NISHIMURA, Fumihiko MOMOSE
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Publication number: 20170012018Abstract: In a soldering method for Ag-containing lead-free solders to be soldered to an Ag-containing member, void generation is prevented and solder wettability is improved. The soldering method for Ag-containing lead-free solders of the present invention is a soldering method for Ag-containing lead-free solders includes a first step of bringing a lead-free solder having a composition that contains Ag that a relation between a concentration C (mass %) of Ag contained in an Sn—Ag-based lead-free solder before soldering of a mass M(g) and an elution amount B(g) of Ag contained in the Ag-containing member becomes 1.0 mass %?(M×C+B)×100/(M+B)?4.6 mass % and that the balance consists of Sn and unavoidable impurities into contact with the Ag-containing member, a second step of heating and melting the lead-free solder, and a third step of cooling the lead-free solder.Type: ApplicationFiled: September 26, 2016Publication date: January 12, 2017Applicant: FUJI ELECTRIC CO., LTD.Inventors: Hirohiko WATANABE, Shunsuke SAITO, Masahiro ONO, Takashi WATANABE, Shinji SANO, Kazunaga ONISHI
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Publication number: 20160332262Abstract: Provided is flux composition for a solder, which thermally cures so as to cover and reinforce a solder ball during solder ball bonding. Employed is a flux for soldering, containing an epoxy resin, an organocarboxylic acid containing at least 0.1-40 mass % of a dicarboxylic acid having molecular weight of 180 or less, and a thixotropy-imparting agent, the epoxy resin and the organocarboxylic acid being blended such that there is 0.8-2.0 eq of the carboxyl groups of the organocarboxylic acid per 1.0 eq of the epoxy groups of the epoxy resin, and the epoxy resin, the organocarboxylic acid, and the thixotropy-imparting agent being contained in a total amount of 70 mass % or more relative to the total amount of the flux.Type: ApplicationFiled: January 28, 2015Publication date: November 17, 2016Applicant: FUJI ELECTRIC CO., LTD.Inventors: Ikuo SHOHJI, Tatsuya GANBE, Hirohiko WATANABE
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Publication number: 20150258637Abstract: An object of the invention is to provide a lead-free solder for die bonding having a high heat resistance temperature and an improved wetting property. Provided are a solder alloy for die bonding which contains 0.05% by mass to 3.0% by mass of antimony and the remainder consisting of bismuth and inevitable impurities, and a solder alloy for die bonding which contains 0.01% by mass to 2.0% by mass of germanium and the remainder consisting of bismuth and inevitable impurities.Type: ApplicationFiled: January 21, 2014Publication date: September 17, 2015Applicants: Nihon Handa Co., Ltd., Fuji Electric Co., Ltd.Inventors: Takeshi Asagi, Susumu Mitani, Hirohiko Watanabe, Masayoshi Shimoda
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Publication number: 20150044465Abstract: A flux for resin cored solder containing a thermosetting resin is disclosed which is excellent in storage stability and productivity, and a resin cored solder having the flux built in. The flux for resin cored solder comprises a solid-state first flux containing a thermosetting resin, and a solid-state second flux containing a curing agent having redox activity, the first flux and the second flux being present in a non-contact state. A resin cored solder comprises the flux for resin cored solder and a lead-free solder alloy having a melting point ranging from 130° C. to 250° C. The resin cored solder is made up of a first resin cored solder in which the first flux is built into the lead-free solder alloy, and a second resin cored solder in which the second flux is built into the lead-free solder alloy.Type: ApplicationFiled: July 14, 2014Publication date: February 12, 2015Inventors: Tatsuya GANBE, Hirohiko WATANABE
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Patent number: 7708054Abstract: A heat exchanger includes a heat exchange core including a plurality of heat exchange tubes, a refrigerant inlet header and a refrigerant outlet header arranged toward one end of each heat exchange tube, and a refrigerant inflow header and a refrigerant outflow header arranged toward the other end of each heat exchange tube. The outlet header has an interior divided into two spaces by a flow dividing resistance plate, and some of the heat exchange tubes are joined to the outlet header so as to communicate with the space. The resistance plate has a plurality of refrigerant passing holes formed therein that are different in shape and/or size. The outlet header is provided on the outer surface thereof with identification marks for discriminating the positions of the refrigerant passing holes and representing the shapes and/or sizes of the holes.Type: GrantFiled: July 30, 2004Date of Patent: May 4, 2010Assignee: Showa Denko K.K.Inventors: Hirohiko Watanabe, Kouta Arino