Patents by Inventor Hiroho Hirozawa
Hiroho Hirozawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230043774Abstract: The present invention aims to improve the separation selectivity for light gases such as hydrogen and helium. The gas separation membrane according to the present invention includes a porous support layer and a separation functional layer containing a cross-linked polyamide and laid on the porous support layer, wherein: the separation functional layer has a protuberance structure containing a plurality of protrusions and recesses; randomly selected 20 of the protrusions on the surface of the separation functional layer indented under a load of 3 nN and observed in pure water at 25° C. by atomic force microscopy give an average deformation of 5.0 nm or more and 10.0 nm or less; and they give a standard deviation of the deformation of 5.0 nm or less.Type: ApplicationFiled: December 22, 2020Publication date: February 9, 2023Applicant: Toray Industries, Inc.Inventors: Takahiro Tokuyama, Rina Iizuka, Yoko Hasegawa, Hiroho Hirozawa, Hiroyuki Yamada
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Patent number: 11511233Abstract: According to the present invention, it is possible to obtain a separation membrane element which has an element configuration having high fresh water production performance and high removal performance, has an improved membrane surface linear velocity whereby fouling due to hardly-soluble salts (scales) or organic matters is less likely to occur on the membrane surface particularly in high recovery ratio operation, and is excellent in fresh water production performance and removal performance over a long period of time.Type: GrantFiled: September 11, 2017Date of Patent: November 29, 2022Assignee: TORAY INDUSTRIES, INC.Inventors: Takeshi Konda, Kentarou Takagi, Hiroho Hirozawa, Hiroyuki Yamada, Hiroki Minehara, Hiroaki Tanaka, Monami Suzuki, Yutaro Suzuki
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Publication number: 20220280896Abstract: A gas separation membrane module includes a center pipe; a plurality of separation membranes each having a feed surface and a permeate surface, the separation membranes arranged such that the feed surfaces face each other and the permeate surfaces face each other; a feed channel material arranged between the feed surfaces; and a permeate channel material arranged between the permeate surfaces, wherein the separation membranes, the feed channel material, and the permeate channel material are wound around the center pipe, an average pore size on a front surface and an average pore size on a back surface of the feed channel material are each 0.95 mm or less, and an average pore size on a front surface and an averaged pore size on a back surface of the permeate channel material are each 0.95 mm or less.Type: ApplicationFiled: June 16, 2020Publication date: September 8, 2022Inventors: Hiroho Hirozawa, Rina Iizuka, Takahiro Tokuyama, Yoko Hasegawa, Yosuke Mizuno
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Patent number: 11123691Abstract: The present invention addresses the problem of providing a separation membrane element with which it is possible to stabilize the separation removal performance when a separation membrane element is operated. The present invention is a separation membrane element provided at least with a collecting pipe, a separation membrane, a feed-side channel material, and a permeation-side channel material, wherein: the feed-side channel material is configured from a fibrous column X configured from a plurality of fibrous materials A arranged in one direction and a fibrous column Y configured from a plurality of fibrous materials B arranged in a different direction to the fibrous column X; the fibrous materials A intersect the fibrous materials B to form intersections; and the fibrous materials A and/or the fibrous materials B have a small-diameter part and a large-diameter part between adjacent intersections in a section plane parallel to the respective fibrous column.Type: GrantFiled: April 26, 2018Date of Patent: September 21, 2021Assignee: TORAY INDUSTRIES, INC.Inventors: Hiroho Hirozawa, Takuji Nishioka, Yoshiyuki Kitamura, Yutaro Suzuki, Fuka Ono
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Patent number: 11065580Abstract: According to the present invention, even when a high recovery ratio operation is performed, the influence of concentration of ingredients to be separated in the feed fluid can be reduced, the concentration polarization can be prevented by increasing the turbulence effect on the membrane surface, and the fluid permeation performance and the separation performance of the separation membrane element can be maintained.Type: GrantFiled: October 24, 2017Date of Patent: July 20, 2021Assignee: TORAY INDUSTRIES, INC.Inventors: Yoshiki Okamoto, Akshay Garg, Kentarou Takagi, Hiroho Hirozawa, Tamotsu Kitade
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Patent number: 10974206Abstract: In order to provide a composite semipermeable membrane which combines strength and water permeability, the present invention provides a composite semipermeable membrane including: a supporting membrane including a substrate and a porous support; and a separation functional layer disposed on the porous support, in which the substrate has a weight A per unit area, a portion of the porous support which is located within the substrate has a weight B per unit area, and a sum of the weight A and the weight B, (A+B), is 30 to 100 g/m2, and a ratio between the weight A and the weight B, B/A, is 0.10 to 0.60.Type: GrantFiled: May 29, 2014Date of Patent: April 13, 2021Assignee: TORAY INDUSTRIES, INC.Inventors: Shuji Furuno, Yoshiki Okamoto, Hiroho Hirozawa, Masahiro Kimura, Takao Sasaki
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Patent number: 10906003Abstract: The present invention relates to a separation membrane element including: a separation membrane; and a permeate-side channel material disposed on a permeate side of the separation membrane, wherein the permeate-side channel material is a rugged sheet object having a recess and a protrusion on at least one face thereof, the rugged sheet object is composed of a porous region formed of a through-hole in a thickness direction of the rugged sheet and a non-porous region other than the porous region, and a rate of a number of the through-hole in the recess of the rugged sheet object to a total number of the through-hole present in the rugged sheet object is 80% or more.Type: GrantFiled: April 24, 2017Date of Patent: February 2, 2021Assignee: TORAY INDUSTRIES, INC.Inventors: Hiroho Hirozawa, Keita Wada, Kiyoshi Minoura, Satoko Morioka, Kentaro Takagi, Hiroyuki Yamada
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Patent number: 10688443Abstract: The purpose of the present invention is to provide a composite semipermeable membrane having achieved both strength and water-permeable properties. This composite semipermeable membrane is provided with a substrate, a porous support body disposed on the substrate, and a separation function layer provided on the porous support body. The substrate has a structure provided with a crimped portion and a non-crimped portion. The porous support body is impregnated inside a crimped portion and inside a non-crimped portion of the substrate.Type: GrantFiled: September 27, 2016Date of Patent: June 23, 2020Assignee: TORAY INDUSTRIES, INC.Inventors: Shuji Furuno, Hiroho Hirozawa, Takao Sasaki, Yoshiki Okamoto, Hiroyuki Yamada
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Patent number: 10610832Abstract: The purpose of the present invention is to provide a composite semipermeable membrane having achieved both strength and water-permeable properties. This composite semipermeable membrane is provided with a substrate, a porous support body disposed on the substrate, and a separation function layer provided on the porous support body. The substrate has a structure provided with a crimped portion and a non-crimped portion. The porous support body is impregnated inside a crimped portion and inside a non-crimped portion of the substrate.Type: GrantFiled: September 27, 2016Date of Patent: April 7, 2020Assignee: TORAY INDUSTRIES, INC.Inventors: Shuji Furuno, Hiroho Hirozawa, Takao Sasaki, Yoshiki Okamoto, Hiroyuki Yamada
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Publication number: 20200078739Abstract: The present invention addresses the problem of providing a separation membrane element with which it is possible to stabilize the separation removal performance when a separation membrane element is operated. The present invention is a separation membrane element provided at least with a collecting pipe, a separation membrane, a feed-side channel material, and a permeation-side channel material, wherein: the feed-side channel material is configured from a fibrous column X configured from a plurality of fibrous materials A arranged in one direction and a fibrous column Y configured from a plurality of fibrous materials B arranged in a different direction to the fibrous column X; the fibrous materials A intersect the fibrous materials B to form intersections; and the fibrous materials A and/or the fibrous materials B have a small-diameter part and a large-diameter part between adjacent intersections in a section plane parallel to the respective fibrous column.Type: ApplicationFiled: April 26, 2018Publication date: March 12, 2020Applicant: TORAY INDUSTRIES, INC.Inventors: Hiroho HIROZAWA, Takuji NISHIOKA, Yoshiyuki KITAMURA, Yutaro SUZUKI, Fuka ONO
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Publication number: 20190282962Abstract: According to the present invention, it is possible to obtain a separation membrane element which has an element configuration having high fresh water production performance and high removal performance, has an improved membrane surface linear velocity whereby fouling due to hardly-soluble salts (scales) or organic matters is less likely to occur on the membrane surface particularly in high recovery ratio operation, and is excellent in fresh water production performance and removal performance over a long period of time.Type: ApplicationFiled: September 11, 2017Publication date: September 19, 2019Applicant: TORAY INDUSTRIES, INC.Inventors: Takeshi KONDA, Kentarou TAKAGI, Hiroho HIROZAWA, Hiroyuki YAMADA, Hiroki MINEHARA, Hiroaki TANAKA, Monami SUZUKI, Yutaro SUZUKI
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Publication number: 20190262775Abstract: According to the present invention, even when a high recovery ratio operation is performed, the influence of concentration of ingredients to be separated in the feed fluid can be reduced, the concentration polarization can be prevented by increasing the turbulence effect on the membrane surface, and the fluid permeation performance and the separation performance of the separation membrane element can be maintained.Type: ApplicationFiled: October 24, 2017Publication date: August 29, 2019Applicant: TORAY INDUSTRIES, INC.Inventors: Yoshiki OKAMOTO, Akshay GARG, Kentarou TAKAGI, Hiroho HIROZAWA, Tamotsu KITADE
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Publication number: 20190160435Abstract: The present invention relates to a separation membrane element for use in separation of ingredients contained in fluids such as liquid and gas. An object of the present invention is to provide a separation membrane element which, even when used in a high-recovery ratio operation, has high fresh-water production performance and high removal performance and is less apt to suffer scaling.Type: ApplicationFiled: July 26, 2017Publication date: May 30, 2019Applicant: TORAY INDUSTRIES, INC.Inventors: Hiroho HIROZAWA, Kentarou TAKAGI, Yoshiki OKAMOTO, Satoshi KATO, Takeshi KONDA, Hiroyuki YAMADA, Tamotsu KITADE, Akshay GARG
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Publication number: 20190126207Abstract: The present invention relates to a separation membrane element including: a separation membrane; and a permeate-side channel material disposed on a permeate side of the separation membrane, wherein the permeate-side channel material is a rugged sheet object having a recess and a protrusion on at least one face thereof, the rugged sheet object is composed of a porous region formed of a through-hole in a thickness direction of the rugged sheet and a non-porous region other than the porous region, and a rate of a number of the through-hole in the recess of the rugged sheet object to a total number of the through-hole present in the rugged sheet object is 80% or more.Type: ApplicationFiled: April 24, 2017Publication date: May 2, 2019Applicant: TORAY INDUSTRIES, INC.Inventors: Hiroho HIROZAWA, Keita WADA, Kiyoshi MINOURA, Satoko MORIOKA, Kentaro TAKAGI, Hiroyuki YAMADA
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Publication number: 20190046929Abstract: The present invention provides a separation membrane element packed with a rugged sheet object, the separation membrane element being effective in attaining both stabilization of steps for producing the separation membrane element and an increase in fresh-water production rate. The present invention relates to a separation membrane element including: a separation membrane; and a permeate-side channel material disposed on a permeate side of the separation membrane, in which the permeate-side channel material is a porous sheet object having a recess and a protrusion on at least one face thereof, the recess being a coarsely porous region and the protrusion being a densely porous region.Type: ApplicationFiled: January 27, 2017Publication date: February 14, 2019Applicant: TORAY INDUSTRIES, INC.Inventors: Hiroho HIROZAWA, Keita WADA, Satoko MORIOKA, Kentaro TAKAGI, Hiroyuki YAMADA, Kiyoshi MINOURA, Hiroshi NAGAI
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Patent number: 10183254Abstract: A separation membrane element of the present invention includes: a separation membranes each having a feed-side face and a permeate-side face and forming a separation membrane pair by being arranged so that the permeate-side faces face each other; and a permeate-side channel material provided between the permeate-side faces of the separation membranes, the permeate-side channel material includes a sheet and a plurality of projections formed on the sheet, the sheet is a porous sheet having pores on a surface thereof, and has densely fused parts, coarsely fused parts and non-fused parts on the surface, and the projections contain a resin, and a part of the resin is impregnated into the pores of the sheet.Type: GrantFiled: December 21, 2015Date of Patent: January 22, 2019Assignee: Toray Industries, Inc.Inventors: Hiroho Hirozawa, Hiroshi Ogawa, Kenji Hayashida, Masanori Endo, Masashi Ito
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Patent number: 10159942Abstract: The present invention provides a separation membrane and a separation membrane element capable of exhibiting a good water production performance even at a high temperature and also excellent handleability and quality. The separation membrane of the present invention includes a separation membrane main body having a feed-side face and a permeate-side face; and a permeate-side channel member fixed onto the permeate-side face of the separation membrane main body, and the permeate-side channel member includes polypropylene as a main component and satisfies the following requirements (a) to (c): (a) a softening point temperature is 60° C. or higher; (b) a tensile elongation in a standard state is 10% or more; and (c) a yield point stress under a wet condition at 50° C. is 2 MPa or more.Type: GrantFiled: January 29, 2015Date of Patent: December 25, 2018Assignee: TORAY INDUSTRIES, INC.Inventors: Yoshie Marutani, Hiroyuki Yamada, Hiroho Hirozawa, Kentaro Takagi, Yoshiki Okamoto, Shunsuke Tabayashi, Hiroshi Umetani, Akira Katayama, Takao Sasaki, Masahiro Kimura
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Publication number: 20180264413Abstract: The purpose of the present invention is to provide a composite semipermeable membrane having achieved both strength and water-permeable properties. This composite semipermeable membrane is provided with a substrate, a porous support body disposed on the substrate, and a separation function layer provided on the porous support body. The substrate has a structure provided with a crimped portion and a non-crimped portion. The porous support body is impregnated inside a crimped portion and inside a non-crimped portion of the substrate.Type: ApplicationFiled: September 27, 2016Publication date: September 20, 2018Applicant: TORAY INDUSTRIES, INC.Inventors: Shuji FURUNO, Hiroho HIROZAWA, Takao SASAKI, Yoshiki OKAMOTO, Hiroyuki YAMADA
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Publication number: 20170361280Abstract: A separation membrane element of the present invention includes: a separation membranes each having a feed-side face and a permeate-side face and forming a separation membrane pair by being arranged so that the permeate-side faces face each other; and a permeate-side channel material provided between the permeate-side faces of the separation membranes, the permeate-side channel material includes a sheet and a plurality of projections formed on the sheet, the sheet is a porous sheet having pores on a surface thereof, and has densely fused parts, coarsely fused parts and non-fused parts on the surface, and the projections contain a resin, and a part of the resin is impregnated into the pores of the sheet.Type: ApplicationFiled: December 21, 2015Publication date: December 21, 2017Applicant: TORAY INDUSTRIES, INC.Inventors: Hiroho Hirozawa, Hiroshi Ogawa, Kenji Hayashida, Masanori Endo, Masashi Ito
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Patent number: 9808767Abstract: A separation membrane element of the present invention includes: a water collection tube; and a plurality of separation membrane leaves stacked on each other and wound around the water collection tube, each of the separation membrane leaves includes one or more separation membranes each having a feed-side face and a permeate-side face and is configured so that the feed-side faces face each other, and a sheet having a plurality of projections fixed thereto is provided between the permeate-side faces of the separation membrane leaves stacked on each other. Regarding a height of the projections, a ratio of the maximum height to the minimum height is from 1.10 to 1.50, and a variation coefficient of the height is from 0.02 to 0.15, and an impregnation ratio of the projections into the sheet is from 10% to 100%.Type: GrantFiled: October 31, 2014Date of Patent: November 7, 2017Assignee: Toray Industries, Inc.Inventors: Shunsuke Tabayashi, Hiroho Hirozawa, Kentaro Takagi, Yoshie Marutani, Yoshiki Okamoto, Hiroyuki Yamada, Shuji Furuno, Takao Sasaki, Masahiro Kimura