Patents by Inventor Hirokazu Otsubo

Hirokazu Otsubo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11821586
    Abstract: This manufacturing method is a manufacturing method of a high-pressure tank that is formed by joining dome-shaped side end members to both ends of a cylindrical tube member and that has a first reinforcing layer made of fiber-reinforced resin. The manufacturing method has a joining step of joining the side end members to both ends of the tube member such that an outer wall surface of the tube member and an inner wall surface of each side end member face each other. In the joining step, a margin for overlap between each side end member and the tube member in an axial direction of the tube member is within a range of 5% or more to 35% or less relative to the inside diameter of the tube member.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: November 21, 2023
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Hirokazu Otsubo
  • Patent number: 11333299
    Abstract: A high pressure tank includes two ferrules, a resin liner that covers outer parts of the ferrules at both end parts of the resin liner to fixedly install the ferrules, and a CFRP reinforcing layer formed on an outer surface side of the resin liner and attached to the resin liner at a center of a body part of the resin liner. Two leading end parts of the resin liner covering the outer parts of the ferrules protrude from end openings provided at both end parts of the CFRP reinforcing layer.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: May 17, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu Otsubo
  • Publication number: 20220112983
    Abstract: This manufacturing method is a manufacturing method of a high-pressure tank that is formed by joining dome-shaped side end members to both ends of a cylindrical tube member and that has a first reinforcing layer made of fiber-reinforced resin. The manufacturing method has a joining step of joining the side end members to both ends of the tube member such that an outer wall surface of the tube member and an inner wall surface of each side end member face each other. In the joining step, a margin for overlap between each side end member and the tube member in an axial direction of the tube member is within a range of 5% or more to 35% or less relative to the inside diameter of the tube member.
    Type: Application
    Filed: August 3, 2021
    Publication date: April 14, 2022
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu OTSUBO
  • Patent number: 11285658
    Abstract: A manufacturing method for a high pressure tank, includes preparing a liner, and forming a helical layer by helical-winding fiber bundles around the liner, wherein a plurality of layers included in the helical layer include: base turnback layers formed by winding the fiber bundles while a base section of each of caps projecting outward of the liner is used as a winding turnback position where the fiber bundles are turned back in the axial direction; and distant turnback layers formed by winding the fiber bundles while a distant position distant from each base section is used as the winding turnback position, and in the distant turnback layers, the helical-winding is performed such that gaps are generated between adjacent fiber bundles of the fiber bundles.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: March 29, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu Otsubo
  • Patent number: 11174990
    Abstract: A tank comprises: a liner having a cylindrical trunk portion and a hemispherical dome portion provided at both ends of the trunk portion in a central axis direction; a fiber-reinforced resin layer formed on an outer peripheral surface of the liner; and a metallic reinforcement member formed integrally with the liner. The reinforcement member is arranged in the dome portion at least at a shoulder portion near a boundary between the dome portion and the trunk portion and is not arranged at least at part of the trunk portion.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: November 16, 2021
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Hirokazu Otsubo
  • Patent number: 11092286
    Abstract: A high pressure tank includes: a liner having a space in which a gas is sealed; and a reinforcement layer configured to cover a periphery of the liner. The liner has a cylinder portion in a cylindrical shape, and a pair of dome portions provided at both ends of the cylinder portion in an axial direction of the cylinder portion. A curved surface shape of each dome portion is an equally stressed curved surface shape when an internal pressure of the liner reaches a setting pressure set higher than the atmospheric pressure.
    Type: Grant
    Filed: October 23, 2019
    Date of Patent: August 17, 2021
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Hirokazu Otsubo
  • Patent number: 10982810
    Abstract: A high-pressure tank includes a liner, a release agent layer disposed on a surface of the liner, and a reinforcing layer disposed on the release agent layer. The reinforcing layer includes a resin and a fiber. The thickness of the release agent layer is equal to or smaller than the diameter of the fiber of the reinforcing layer.
    Type: Grant
    Filed: November 29, 2017
    Date of Patent: April 20, 2021
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takashi Inoh, Hirokazu Otsubo
  • Publication number: 20200139610
    Abstract: A manufacturing method for a high pressure tank, includes preparing a liner, and forming a helical layer by helical-winding fiber bundles around the liner, wherein a plurality of layers included in the helical layer include: base turnback layers formed by winding the fiber bundles while a base section of each of caps projecting outward of the liner is used as a winding tumback position where the fiber bundles are turned back in the axial direction; and distant tumback layers formed by winding the fiber bundles while a distant position distant from each base section is used as the winding turnback position, and in the distant tumback layers, the helical-winding is performed such that gaps are generated between adjacent fiber bundles of the fiber bundles.
    Type: Application
    Filed: September 27, 2019
    Publication date: May 7, 2020
    Inventor: Hirokazu OTSUBO
  • Publication number: 20200132251
    Abstract: A high pressure tank includes: a liner having a space in which a gas is sealed; and a reinforcement layer configured to cover a periphery of the liner. The liner has a cylinder portion in a cylindrical shape, and a pair of dome portions provided at both ends of the cylinder portion in an axial direction of the cylinder portion. A curved surface shape of each dome portion is an equally stressed curved surface shape when an internal pressure of the liner reaches a setting pressure set higher than the atmospheric pressure.
    Type: Application
    Filed: October 23, 2019
    Publication date: April 30, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu OTSUBO
  • Patent number: 10591113
    Abstract: A pressure vessel comprising: a liner made from a composite material including a resin section made from resin and a metallic section made from metal, the liner forming internal space for storage of a fluid; and a metallic ferrule attached to an end portion of the liner and including a part exposed to the outside, wherein the metallic section includes a first part contacting the ferrule and a second part exposed in the internal space.
    Type: Grant
    Filed: December 27, 2017
    Date of Patent: March 17, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu Otsubo
  • Patent number: 10538029
    Abstract: A liner includes dome sections having outer surfaces along an uniform stress surface at both ends in an axial direction, and nozzles are mounted on the dome section by introducing nozzle flanges into pedestal sections of apexes of the dome sections. Then, ring-shaped caps having the same linear expansion coefficient as the liner and inner surfaces in a curved surface shape of outer surfaces of the dome sections and the nozzle flanges are mounted on boundary portions between the nozzle flanges and the pedestal sections. In forming a fiber layer after that, a helical winding layer is formed first by winding a fiber bundle disposed at the dome sections to cover the dome sections while including the nozzle flanges.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: January 21, 2020
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hirokazu Otsubo, Masato Nakajima
  • Patent number: 10533706
    Abstract: A fuel cell system includes: a high-pressure tank including a resin liner and a reinforcing layer; an acquisition portion configured to acquire a value of an internal pressure and a value of an internal temperature of the high-pressure tank; a notification portion; and a controlling portion. The controlling portion sets, in a map of the internal temperature and the internal pressure, a boundary line sectioning the map into a first region and a second region, the first region indicating a possibility that a stress caused in the resin liner damages the resin liner, the second region being a region having a higher temperature and a higher pressure than the first region. When the value of the internal temperature and the value of the internal pressure reach the boundary line, the controlling portion causes the notification portion to notify that the high-pressure tank needs to be filled with a fuel gas.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: January 14, 2020
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Hirokazu Otsubo
  • Patent number: 10471650
    Abstract: A liner includes dome sections having outer surfaces along an uniform stress surface at both ends in an axial direction, and nozzles are mounted on the dome section by introducing nozzle flanges into pedestal sections of apexes of the dome sections. Then, ring-shaped caps having the same linear expansion coefficient as the liner and inner surfaces in a curved surface shape of outer surfaces of the dome sections and the nozzle flanges are mounted on boundary portions between the nozzle flanges and the pedestal sections. In forming a fiber layer after that, a helical winding layer is formed first by winding a fiber bundle disposed at the dome sections to cover the dome sections while including the nozzle flanges.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: November 12, 2019
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hirokazu Otsubo, Masato Nakajima
  • Publication number: 20190309903
    Abstract: A high pressure tank includes two ferrules, a resin liner that covers outer parts of the ferrules at both end parts of the resin liner to fixedly install the ferrules, and a CFRP reinforcing layer formed on an outer surface side of the resin liner and attached to the resin liner at a center of a body part of the resin liner. Two leading end parts of the resin liner covering the outer parts of the ferrules protrude from end openings provided at both end parts of the CFRP reinforcing layer.
    Type: Application
    Filed: March 8, 2019
    Publication date: October 10, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu OTSUBO
  • Publication number: 20190264871
    Abstract: A fuel cell system includes: a high-pressure tank including a resin liner and a reinforcing layer; an acquisition portion configured to acquire a value of an internal pressure and a value of an internal temperature of the high-pressure tank; a notification portion; and a controlling portion. The controlling portion sets, in a map of the internal temperature and the internal pressure, a boundary line sectioning the map into a first region and a second region, the first region indicating a possibility that a stress caused in the resin liner damages the resin liner, the second region being a region having a higher temperature and a higher pressure than the first region. When the value of the internal temperature and the value of the internal pressure reach the boundary line, the controlling portion causes the notification portion to notify that the high-pressure tank needs to be filled with a fuel gas.
    Type: Application
    Filed: February 15, 2019
    Publication date: August 29, 2019
    Inventor: Hirokazu OTSUBO
  • Publication number: 20190195428
    Abstract: A tank comprises: a liner having a cylindrical trunk portion and a hemispherical dome portion provided at both ends of the trunk portion in a central axis direction; a fiber-reinforced resin layer formed on an outer peripheral surface of the liner; and a metallic reinforcement member formed integrally with the liner. The reinforcement member is arranged in the dome portion at least at a shoulder portion near a boundary between the dome portion and the trunk portion and is not arranged at least at part of the trunk portion.
    Type: Application
    Filed: December 20, 2018
    Publication date: June 27, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu OTSUBO
  • Patent number: 10158130
    Abstract: In a high-pressure tank including a reinforcement layer and a protective layer, using the same resin for the reinforcement layer and the protective layer is likely to cause bubbles produced in the course of curing the resin to remain on the surface of the tank. There is also a possibility that cloudiness occurs on the surface of the tank during the use of the high-pressure tank. There is accordingly provided a high-pressure tank, comprising a liner; a reinforcement layer formed on the liner and including a thermosetting first resin and a fiber; and a protective layer formed on the reinforcement layer and including a thermosetting second resin. A second gelation temperature that is a gelation temperature of the second resin is higher than a first gelation temperature that is a gelation temperature of the first resin. A viscosity of the second resin is lower than a viscosity of the first resin at the first gelation temperature.
    Type: Grant
    Filed: October 5, 2016
    Date of Patent: December 18, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Hirokazu Otsubo
  • Publication number: 20180238496
    Abstract: A pressure vessel comprising: a liner made from a composite material including a resin section made from resin and a metallic section made from metal, the liner forming internal space for storage of a fluid; and a metallic ferrule attached to an end portion of the liner and including a part exposed to the outside, wherein the metallic section includes a first part contacting the ferrule and a second part exposed in the internal space.
    Type: Application
    Filed: December 27, 2017
    Publication date: August 23, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hirokazu Otsubo
  • Publication number: 20180163925
    Abstract: A high-pressure tank includes a liner, a release agent layer disposed on a surface of the liner, and a reinforcing layer disposed on the release agent layer. The reinforcing layer includes a resin and a fiber. The thickness of the release agent layer is equal to or smaller than the diameter of the fiber of the reinforcing layer.
    Type: Application
    Filed: November 29, 2017
    Publication date: June 14, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takashi INOH, Hirokazu OTSUBO
  • Patent number: 9879825
    Abstract: A high-pressure tank configured to store a fluid includes: a liner; and a fiber-reinforced resin layer configured to cover surface of the liner. The liner includes: a cylindrical liner portion in a cylindrical shape; and dome liner portions in a dome shape, each dome liner portion being connected with the cylindrical liner portion, such that an outer surface of the dome liner portion is inclined at a predetermined angle to an outer surface of the cylindrical liner portion. The fiber-reinforced resin layer includes a hoop layer provided by hoop winding that winds the fiber substantially perpendicularly to a central axis of the cylindrical liner portion. The hoop layer is formed, such that an outer surface of the hoop layer has a smaller angle than the predetermined angle to the outer surface of the dome liner portion at a boundary between the hoop layer and the dome liner portion.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: January 30, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomonori Kaneko, Hirokazu Otsubo