Patents by Inventor Hirokazu Sasa

Hirokazu Sasa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240063348
    Abstract: A method of manufacturing wavelength converting members includes: disposing masks having a rectangular shape in plan view on an upper surface of a wavelength converting substrate; singulating the substrate into workpieces, each including an upper surface and lateral surfaces, with a predetermined size and a rectangular shape in plan view such that the upper surface includes one of the masks and a portion of the substrate; aligning a predetermined number of the workpieces and disposing a light-shielding film on the lateral surfaces and the upper surface of each workpiece, and on the mask of each workpiece; removing the masks with portions of the light-shielding film on the masks, while maintaining a portion of the light-shielding film on the upper surfaces of the workpieces at portions surrounding the masks; and reducing a thickness of a portion of each workpiece where the mask has been removed.
    Type: Application
    Filed: October 31, 2023
    Publication date: February 22, 2024
    Applicant: NICHIA CORPORATION
    Inventors: Shusaku BANDO, Hirokazu SASA
  • Patent number: 11843078
    Abstract: The light emitting device includes: at least one light emitting element including a light-extracting surface and at least one lateral surface; a wavelength converting member including; a first upper surface and a second upper surface, a lower surface located at an opposite side from the first upper surface and the second upper surface, at least one first lateral surface connecting the second upper surface and the first upper surface, and at least one second lateral surface connecting the second upper surface and the lower surface, in which a thickness between the lower surface and the first upper surface is smaller than a thickness between the lower surface and the second upper surface, and the first upper surface is located at an opposite side from the light-extracting surface of a corresponding one of the at least one light emitting element, and the lower surface is located facing the light-extracting surface of the corresponding one of the at least one light emitting element; a covering member covering the
    Type: Grant
    Filed: December 26, 2020
    Date of Patent: December 12, 2023
    Assignee: NICHIA CORPORATION
    Inventors: Shusaku Bando, Hirokazu Sasa
  • Patent number: 11557704
    Abstract: A light-emitting device includes a light-emitting element, a light-transmissive member having an upper surface in a rectangular shape and a lower surface to be bonded to the light-emitting element, and a covering member disposed to cover lateral surfaces of the light-transmissive member and lateral surfaces of the light-emitting element such that the upper surface of the light-transmissive member is exposed. The light-transmissive member includes a main portion that constitutes the upper surface in the rectangular shape and a peripheral portion that is positioned around the main portion and has a smaller thickness than the main portion. In lateral surfaces of the peripheral portion, recesses are formed each of which is positioned at a location of a corresponding one of corners of the rectangular shape, and is depressed toward the main portion.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: January 17, 2023
    Assignee: NICHIA CORPORATION
    Inventor: Hirokazu Sasa
  • Publication number: 20210202802
    Abstract: The light emitting device includes: at least one light emitting element including a light-extracting surface and at least one lateral surface; a wavelength converting member including; a first upper surface and a second upper surface, a lower surface located at an opposite side from the first upper surface and the second upper surface, at least one first lateral surface connecting the second upper surface and the first upper surface, and at least one second lateral surface connecting the second upper surface and the lower surface, in which a thickness between the lower surface and the first upper surface is smaller than a thickness between the lower surface and the second upper surface, and the first upper surface is located at an opposite side from the light-extracting surface of a corresponding one of the at least one light emitting element, and the lower surface is located facing the light-extracting surface of the corresponding one of the at least one light emitting element; a covering member covering the
    Type: Application
    Filed: December 26, 2020
    Publication date: July 1, 2021
    Applicant: NICHIA CORPORATION
    Inventors: Shusaku BANDO, Hirokazu SASA
  • Publication number: 20210151646
    Abstract: A light-emitting device includes a light-emitting element, a light-transmissive member having an upper surface in a rectangular shape and a lower surface to be bonded to the light-emitting element, and a covering member disposed to cover lateral surfaces of the light-transmissive member and lateral surfaces of the light-emitting element such that the upper surface of the light-transmissive member is exposed. The light-transmissive member includes a main portion that constitutes the upper surface in the rectangular shape and a peripheral portion that is positioned around the main portion and has a smaller thickness than the main portion. In lateral surfaces of the peripheral portion, recesses are formed each of which is positioned at a location of a corresponding one of corners of the rectangular shape, and is depressed toward the main portion.
    Type: Application
    Filed: November 13, 2020
    Publication date: May 20, 2021
    Inventor: Hirokazu SASA
  • Patent number: 10224470
    Abstract: A light emitting device includes a semiconductor chip including a p-type semiconductor layer and an n-type semiconductor layer, the semiconductor chip being adapted to emit light between the p-type semiconductor layer and the n-type semiconductor layer; a p-side pad electrode disposed on an upper surface side of the semiconductor chip and over the p-type semiconductor layer; an n-side pad electrode disposed on an upper surface side of the semiconductor chip and over the n-type semiconductor layer; a resin layer disposed to cover the upper surface of the semiconductor chip; a p-side connection electrode and an n-side connection electrode disposed at an outer surface of the resin layer and positioned on the upper surface side of the semiconductor chip; and a metal wire disposed in the resin. The metal wire is adapted to make connection at least one of between the p-side pad electrode and the p-side connection electrode, and between the n-side pad electrode and the n-side connection electrode.
    Type: Grant
    Filed: August 25, 2016
    Date of Patent: March 5, 2019
    Assignee: NICHIA CORPORATION
    Inventors: Akinori Yoneda, Akiyoshi Kinouchi, Hisashi Kasai, Yoshiyuki Aihara, Hirokazu Sasa, Shinji Nakamura
  • Patent number: 10134954
    Abstract: A light emitting element for flip-chip mounting having a flat mounting surface which allows a decrease in the width of the streets of a wafer. In the light emitting element, the insulating member filling around the bumps and flattening the upper surface is formed with a margin of a region with a width which is equal to or larger than the width of the streets on the dividing lines, so that at the time of dividing the wafer along the dividing lines, the insulating member is not processed, which allows designing of the streets with a small width.
    Type: Grant
    Filed: September 26, 2016
    Date of Patent: November 20, 2018
    Assignee: NICHIA CORPORATION
    Inventors: Akinori Yoneda, Shinji Nakamura, Akiyoshi Kinouchi, Yoshiyuki Aihara, Hirokazu Sasa
  • Patent number: 9780275
    Abstract: A method for manufacturing a light emitting device includes preparing a light emitting element that includes a light transmissive substrate comprising a first main surface, a second main surface, and a side surface having a light transmitting part and a light absorbing part whose optical transmissivity is lower than that of the light transmitting part, and a semiconductor laminate that is provided to the first main surface of the light transmissive substrate, joining the light emitting element to an upper surface of a base body such that the base body is opposite to the side where the semiconductor laminate is provided, providing a support member that covers the side surface of the light emitting element and part of the base body, and removing the light absorbing part by thinning the light transmissive substrate from the second main surface side.
    Type: Grant
    Filed: November 28, 2016
    Date of Patent: October 3, 2017
    Assignee: Nichia Corporation
    Inventors: Ryo Suzuki, Yoshikazu Takeuchi, Hirokazu Sasa
  • Publication number: 20170077373
    Abstract: A method for manufacturing a light emitting device includes preparing a light emitting element that includes a light transmissive substrate comprising a first main surface, a second main surface, and a side surface having a light transmitting part and a light absorbing part whose optical transmissivity is lower than that of the light transmitting part, and a semiconductor laminate that is provided to the first main surface of the light transmissive substrate, joining the light emitting element to an upper surface of a base body such that the base body is opposite to the side where the semiconductor laminate is provided, providing a support member that covers the side surface of the light emitting element and part of the base body, and removing the light absorbing part by thinning the light transmissive substrate from the second main surface side.
    Type: Application
    Filed: November 28, 2016
    Publication date: March 16, 2017
    Inventors: Ryo SUZUKI, Yoshikazu TAKEUCHI, Hirokazu SASA
  • Publication number: 20170012174
    Abstract: A light emitting element for flip-chip mounting having a flat mounting surface which allows a decrease in the width of the streets of a wafer. In the light emitting element, the insulating member filling around the bumps and flattening the upper surface is formed with a margin of a region with a width which is equal to or larger than the width of the streets on the dividing lines, so that at the time of dividing the wafer along the dividing lines, the insulating member is not processed, which allows designing of the streets with a small width.
    Type: Application
    Filed: September 26, 2016
    Publication date: January 12, 2017
    Applicant: NICHIA CORPORATION
    Inventors: Akinori YONEDA, Shinji NAKAMURA, Akiyoshi KINOUCHI, Yoshiyuki AIHARA, Hirokazu SASA
  • Patent number: 9543465
    Abstract: A method for manufacturing a light emitting device has: preparing a base body which comprises a pair of connection terminals; preparing a light emitting element which includes a substrate, a semiconductor laminate that is laminated on the substrate, and a pair of electrodes formed on the surface of the semiconductor laminate; joining the electrodes of the light emitting element to the connection terminals of the base body; covering the light emitting element with a sealing member; and removing at least a part of the sealing member and a part of the substrate of the light emitting element from the opposite side from the base body so that an upper surface of the sealing member is lower than an upper surface of the substrate of the light emitting element.
    Type: Grant
    Filed: May 19, 2015
    Date of Patent: January 10, 2017
    Assignee: NICHIA CORPORATION
    Inventors: Ryo Suzuki, Yoshikazu Takeuchi, Hirokazu Sasa
  • Publication number: 20160365498
    Abstract: A light emitting device includes a semiconductor chip including a p-type semiconductor layer and an n-type semiconductor layer, the semiconductor chip being adapted to emit light between the p-type semiconductor layer and the n-type semiconductor layer; a p-side pad electrode disposed on an upper surface side of the semiconductor chip and over the p-type semiconductor layer; an n-side pad electrode disposed on an upper surface side of the semiconductor chip and over the n-type semiconductor layer; a resin layer disposed to cover the upper surface of the semiconductor chip; a p-side connection electrode and an n-side connection electrode disposed at an outer surface of the resin layer and positioned on the upper surface side of the semiconductor chip; and a metal wire disposed in the resin. The metal wire is adapted to make connection at least one of between the p-side pad electrode and the p-side connection electrode, and between the n-side pad electrode and the n-side connection electrode.
    Type: Application
    Filed: August 25, 2016
    Publication date: December 15, 2016
    Applicant: NICHIA CORPORATION
    Inventors: Akinori YONEDA, Akiyoshi KINOUCHI, Hisashi KASAI, Yoshiyuki AIHARA, Hirokazu SASA, Shinji NAKAMURA
  • Patent number: 9490390
    Abstract: A light emitting element for flip-chip mounting having a flat mounting surface which allows a decrease in the width of the streets of a wafer. In the light emitting element, the insulating member filling around the bumps and flattening the upper surface is formed with a margin of a region with a width which is equal to or larger than the width of the streets on the dividing lines, so that at the time of dividing the wafer along the dividing lines, the insulating member is not processed, which allows designing of the streets with a small width.
    Type: Grant
    Filed: February 11, 2014
    Date of Patent: November 8, 2016
    Assignee: NICHIA CORPORATION
    Inventors: Akinori Yoneda, Shinji Nakamura, Akiyoshi Kinouchi, Yoshiyuki Aihara, Hirokazu Sasa
  • Patent number: 9461216
    Abstract: A light emitting device includes a semiconductor chip including a p-type semiconductor layer and an n-type semiconductor layer, the semiconductor chip being adapted to emit light between the p-type semiconductor layer and the n-type semiconductor layer; a p-side pad electrode disposed on an upper surface side of the semiconductor chip and over the p-type semiconductor layer; an n-side pad electrode disposed on an upper surface side of the semiconductor chip and over the n-type semiconductor layer; a resin layer disposed to cover the upper surface of the semiconductor chip; a p-side connection electrode and an n-side connection electrode disposed at an outer surface of the resin layer and positioned on the upper surface side of the semiconductor chip; and a metal wire disposed in the resin. The metal wire is adapted to make connection at least one of between the p-side pad electrode and the p-side connection electrode, and between the n-side pad electrode and the n-side connection electrode.
    Type: Grant
    Filed: June 19, 2015
    Date of Patent: October 4, 2016
    Assignee: NICHIA CORPORATION
    Inventors: Akinori Yoneda, Akiyoshi Kinouchi, Hisashi Kasai, Yoshiyuki Aihara, Hirokazu Sasa, Shinji Nakamura
  • Patent number: 9324925
    Abstract: To provide a method of manufacturing at low cost a light emitting device that converts the wavelength of light radiated by a light emitting element and emits, the method includes: forming a phosphor layer on a translucent substrate; arranging a plurality of light emitting elements with a predetermined spacing, the light emitting elements having an electrode formed face provided with positive and negative electrodes respectively and arranged with the electrode formed faces on the top; embedding a resin containing phosphor particles so that an upper face of the embedded resin does not bulge over a plane containing the electrode formed faces; and curing the resin, and then cutting and dividing the cured resin, the phosphor layer and the translucent substrate into a plurality of light emitting devices each including one or more of the light emitting elements.
    Type: Grant
    Filed: July 24, 2015
    Date of Patent: April 26, 2016
    Assignee: NICHIA CORPORATION
    Inventors: Akinori Yoneda, Shinji Nakamura, Yoshiyuki Aihara, Hirokazu Sasa
  • Publication number: 20150340546
    Abstract: A method for manufacturing a light emitting device has: preparing a base body which comprises a pair of connection terminals; preparing a light emitting element which includes a substrate, a semiconductor laminate that is laminated on the substrate, and a pair of electrodes formed on the surface of the semiconductor laminate; joining the electrodes of the light emitting element to the connection terminals of the base body; covering the light emitting element with a sealing member; and removing at least a part of the sealing member and a part of the substrate of the light emitting element from the opposite side from the base body so that an upper surface of the sealing member is lower than an upper surface of the substrate of the light emitting element.
    Type: Application
    Filed: May 19, 2015
    Publication date: November 26, 2015
    Inventors: Ryo SUZUKI, Yoshikazu TAKEUCHI, Hirokazu SASA
  • Publication number: 20150333236
    Abstract: To provide a method of manufacturing at low cost a light emitting device that converts the wavelength of light radiated by a light emitting element and emits, the method includes: forming a phosphor layer on a translucent substrate; arranging a plurality of light emitting elements with a predetermined spacing, the light emitting elements having an electrode formed face provided with positive and negative electrodes respectively and arranged with the electrode formed faces on the top; embedding a resin containing phosphor particles so that an upper face of the embedded resin does not bulge over a plane containing the electrode formed faces; and curing the resin, and then cutting and dividing the cured resin, the phosphor layer and the translucent substrate into a plurality of light emitting devices each including one or more of the light emitting elements.
    Type: Application
    Filed: July 24, 2015
    Publication date: November 19, 2015
    Applicant: Nichia Corporation
    Inventors: Akinori YONEDA, Shinji NAKAMURA, Yoshiyuki AIHARA, Hirokazu SASA
  • Publication number: 20150311410
    Abstract: A light emitting device includes a semiconductor chip including a p-type semiconductor layer and an n-type semiconductor layer, the semiconductor chip being adapted to emit light between the p-type semiconductor layer and the n-type semiconductor layer; a p-side pad electrode disposed on an upper surface side of the semiconductor chip and over the p-type semiconductor layer; an n-side pad electrode disposed on an upper surface side of the semiconductor chip and over the n-type semiconductor layer; a resin layer disposed to cover the upper surface of the semiconductor chip; a p-side connection electrode and an n-side connection electrode disposed at an outer surface of the resin layer and positioned on the upper surface side of the semiconductor chip; and a metal wire disposed in the resin. The metal wire is adapted to make connection at least one of between the p-side pad electrode and the p-side connection electrode, and between the n-side pad electrode and the n-side connection electrode.
    Type: Application
    Filed: June 19, 2015
    Publication date: October 29, 2015
    Applicant: NICHIA CORPORATION
    Inventors: Akinori YONEDA, Akiyoshi KINOUCHI, Hisashi KASAI, Yoshiyuki AIHARA, Hirokazu SASA, Shinji NAKAMURA
  • Patent number: 9136447
    Abstract: To provide a method of manufacturing at low cost a light emitting device that converts the wavelength of light radiated by a light emitting element and emits, the method includes: forming a phosphor layer on a translucent substrate; arranging a plurality of light emitting elements with a predetermined spacing, the light emitting elements having an electrode formed face provided with positive and negative electrodes respectively and arranged with the electrode formed faces on the top; embedding a resin containing phosphor particles so that an upper face of the embedded resin does not bulge over a plane containing the electrode formed faces; and curing the resin, and then cutting and dividing the cured resin, the phosphor layer and the translucent substrate into a plurality of light emitting devices each including one or more of the light emitting elements.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: September 15, 2015
    Assignee: NICHIA CORPORATION
    Inventors: Akinori Yoneda, Shinji Nakamura, Yoshiyuki Aihara, Hirokazu Sasa
  • Patent number: 9093612
    Abstract: A provided light includes a semiconductor chip including a p-type semiconductor layer and an n-type semiconductor layer, the semiconductor chip being adapted to emit light between the p-type semiconductor layer and the n-type semiconductor layer; a p-side pad electrode disposed on an upper surface side of the semiconductor chip and over the p-type semiconductor layer; an n-side pad electrode disposed on an upper surface side of the semiconductor chip and over the n-type semiconductor layer; a resin layer disposed to cover the upper surface of the semiconductor chip; a p-side connection electrode and an n-side connection electrode disposed at an outer surface of the resin layer and positioned on the upper surface side of the semiconductor chip; and a metal wire disposed in the resin. The metal wire is adapted to make connection at least one of between the p-side pad electrode and the p-side connection electrode, and between the n-side pad electrode and the n-side connection electrode.
    Type: Grant
    Filed: April 24, 2014
    Date of Patent: July 28, 2015
    Assignee: NICHIA CORPORATION
    Inventors: Akinori Yoneda, Akiyoshi Kinouchi, Hisashi Kasai, Yoshiyuki Aihara, Hirokazu Sasa, Shinji Nakamura