Abstract: An electrode used in combination with an electric spark machine for surface treatment, is comprised of a mixed powder including a powder of aluminum at a ratio of 5-18 weight % to the total of the mixed powder or a powder of any metal selected from the group consisting of nickel, cobalt, and iron at a ratio of 5-40 weight % to the total of the mixed powder and a powder of titanium hydride, wherein the mixed powder is formed by molding and sintering into a structure so dimensioned as to be incorporated in the electric spark machine as an electrode therefor.

Abstract: A discharge surface treatment electrode used in discharge surface treatment for forming a wear-resistant film on a treatment target surface of a workpiece by use of the discharge energy of electric discharges caused between the electrode and the workpiece, the film being made of a material of an electrode or a substance obtained by a reaction of the material of the electrode with the discharge energy. The discharge surface treatment electrode is formed by: compression-molding a mixed powder into a green compact, the mixed powder being formed from a powder of a Stellite alloy with an average particle size of 3 ?m or less prepared by use of a jet mill and a powder of a metal with an average particle size of 3 ?m or less manufactured through an atomization process or a chemical process; and subjecting the green compact to heat treatment.

Abstract: An operation to acquire a strip with less thickness even if arcuate worn steps are formed on side weirs is disclosed. During an operation of a twin-roll casting machine with arcuate worn steps developing on side weirs due to rotational sliding contact of chilled rolls, the thickness of a steel strip from a nip is reduced, and the center-to-center distance between the rolls is increased with the side weirs in contact with ends of the rolls being displaced upward. This prevents interference of outer peripheries of the rolls with boundary surfaces adjacent to the arcuate worn steps of the side weirs.

Abstract: A surface treatment method of a subject body is comprised steps of: packing and pressurizing powder including an electrically conductive material in a mold so as to obtain a plurality of compressed powder bodies; joining the plurality of compressed powder bodies together by arranging the plurality of compressed powder bodies to be mutually in close contact and applying isostatic pressure on the arranged compressed powder bodies; sintering the joined compressed powder bodies so as to obtain a sintered body; and carrying out a discharge surface treatment by bringing the sintered body close to a subject body and generating electric discharge.

Abstract: An operation to acquire a strip with less thickness even if arcuate worn steps are formed on side weirs is disclosed. During an operation of a twin-roll casting machine with arcuate worn steps developing on side weirs due to rotational sliding contact of chilled rolls, the thickness of a steel strip from a nip is reduced, and the center-to-center distance between the rolls is increased with the side weirs in contact with ends of the rolls being displaced upward. This prevents interference of outer peripheries of the rolls with boundary surfaces adjacent to the arcuate worn steps of the side weirs.

Abstract: A twin roll caster including chilled rolls, side weirs, and a molten-metal delivery nozzle. Baffles, contiguous with bottoms of end faces of the nozzle, project in a casting pool toward the side weirs to suppress stream of the molten metal into a nip between the rolls. Thus, hot molten metal just after poured into the pool does not instantly reach the nip along the side weirs, and molten metal decreases in temperature with lapse of time after the pouring streams into the nip as the rolls are rotated. As a result, belated formation of solidified shells at and adjacent to outer circumferential edges of the chilled rolls is eliminated. Thus, a strip delivered from the nip between the rolls has no reduced thickness at regions adjacent to lateral edges of the strip and has uniform thickness throughout the width of the strip.

Abstract: A cutting instrument (1) has a cutting blade portion (13) formed with a skin (7) made of an electrode material or a reaction product of the electrode material, the electrode material having been molten by pulse discharges induced between the cutting blade portion (13) and an electrode in a machining liquid or gas, having as the electrode one of a mold molded from powder of a kind or powder of a mixture of kinds out of a metal or metals, a metal compound or metal compounds, and a ceramic or ceramics, and a heat-treated mold being the mold as heat-treated.

Abstract: A metal mixture is prepared, in which an excess amount of Te is added to a (Bi—Sb)2Te3 based composition. After melting the metal mixture, the molten metal is solidified on a surface of a cooling roll of which the circumferential velocity is no higher than 5 m/sec, so as to have a thickness of no less than 30 ?m. Thus, a plate shaped raw thermoelectric semiconductor materials 10 are manufactured, in which Te rich phases are microscopically dispersed in complex compound semiconductor phases, and extending directions of C face of most of crystal grains are uniformly oriented. The raw thermoelectric semiconductor materials 10 are layered in the direction of the plate thickness. And the layered body is solidified and formed to form a compact 12. After that, the compact 12 is plastically deformed in such a manner that a shear force is applied in a uniaxial direction that is approximately parallel to the main layering direction of the raw thermoelectric semiconductor materials 10.

Abstract: Employing a compact molded from powder of metal or the like as an electrode 11, generating pulsed discharges between the electrode 11 and a treating portion Wa of work W in working oil L as a mixture with powder of semiconductor or conductor mixed therein, using discharge energy thereof for locally fusing surface regions of the treating portion Wa of work W, showering molten pieces of electrode material or reactants of the electrode material onto the treating portion Wa of work W, forming a covering film C on the treating portion Wa of work W.

Abstract: A protective coating for protecting a component of a gas turbine engine or such from wear is provided with a base coating consisting essentially of metal and including a pore, and a spherical particle filling the pore, at least a surface of which consists essentially of a ceramic.

Abstract: A metal strip casting apparatus and method of casting metal strip include assembling a pair of counter-rotatable casting rolls positioned laterally forming a nip between for casting, and assembling a pair of brush rolls, each of the brush rolls associated with one of each of the casting rolls. Each brush roll includes at least one spaced apart brush line extending substantially along the axial length of the casting roll. The brush lines may form a spiral, zigzag, wave or crisscross array about the brush roll. The brush roll may include one or more staggered rings with regularly or irregularly spaced apart bristles which form the brush lines. The brush lines may be between 10 to 50 mm apart and separated by between 2 mm to 45 mm of open space. The brush lines may be one line per 10 mm to 90 mm of axial length of brush roll.

Abstract: In a device for cleaning chilled rolls that can keep higher cleanliness of a brush, a brush includes a rotatable cylindrical barrel including a number of suction through-holes extending from an outer periphery to inside, the barrel extending in parallel with an axis of the roll, grouped cleaning wires implanted on the outer periphery of the barrel and forming a helical bank extending from one end to the other end of the barrel for cleaning of the roll, and a dust suction port at one end of the barrel and in communication with an inner space of the barrel, the dust suction port being connected to an exhaust mechanism.

Abstract: A forming 7 die is filled with a powder (11) of electrode material, the powder (11) of electrode material filled in the forming die is compressed to form a porous powder compact (27), the porous powder compact (27) is set in place in a chamber (25) of a heat-treating furnace (23), the chamber (25) is supplied with inert gas or hydrogen gas, and inert gas or hydrogen gas is heated by heaters (39) in the heat-treating furnace (23) and blown toward the powder compact (27), as blows circulating in the chamber (25), whereby the powder compact is heated with heat of convection flows of inert gas or hydrogen gas, or mixed gas containing inert gas as principal component and hydrogen gas, so the electrode material of the powder compact is sintered.

Abstract: A protective coating for protecting a component of a gas turbine engine or such from wear is provided with a base coating consisting essentially of metal and including a pore, and a spherical particle filling the pore, at least a surface of which consists essentially of a ceramic.

Abstract: Intended is to acquire a strip with less thickness even if arcuate wear steps are formed on side weirs. During an operation of a twin-roll casting machine with arcuate wear steps 6 developing on side weirs 2 due to rotational sliding contact of chilled rolls 1, where thickness of a steel strip 3 from a nip G is to be reduced, center-to-center distance L between the rolls 1 is reduced with the side weirs 2 in contact with ends of the rolls being displaced upward. This prevents interference of outer peripheries of the rolls 1 with boundary surfaces 8 adjacent to the arcuate wear steps 6 of the side weirs 2.

Abstract: A twin roll caster including chilled rolls, side weirs, and a molten-metal delivery nozzle. Baffles, contiguous with bottoms of end faces of the nozzle, project in a casting pool toward the side weirs to suppress stream of the molten metal into a nip between the rolls. Thus, hot molten metal just after poured into the pool does not instantly reach the nip along the side weirs, and molten metal decreases in temperature with lapse of time after the pouring streams into the nip as the rolls are rotated. As a result, belated formation of solidified shells at and adjacent to outer circumferential edges of the chilled rolls is eliminated. Thus, a strip delivered from the nip between the rolls has no reduced thickness at regions adjacent to lateral edges of the strip and has uniform thickness throughout the width of the strip.

Abstract: A nozzle end is provided with an extension 11 which has a lower portion immersed in a molten metal pool and extends toward a side weir 2 such that a stagnation area disappears on a free liquid surface of molten metal. The extension 11 is in the form of a quadrangular pyramid lying sidelong and is converged to a point P1 extremely close to the side weir 2. According to this molten metal feed nozzle, a stagnation area on a free liquid surface of molten metal is displaced by the extension 11 contiguous with the nozzle end to suppress generation of an unwanted solidification shell. Thus, no unwanted solidification shell is pinched as foreign matter by solidification shells generated on outer peripheries of chilled rolls 1 for production of a strip and break of a strip derived from enlargement of nip between the rolls can be averted.

Abstract: In order to provide a brazing sheet having excellent workability, a powder of a brazing filler metal composition is obtained from a single type of powder or by mixing two or more powders to form the brazing filler metal composition. By powder roll compaction of the powder, the powder is formed into a sheet shape.

Abstract: A protective coating for protecting a component of a gas turbine engine or such from wear is provided with a base coating consisting essentially of metal and including a pore, and a spherical particle filling the pore, at least a surface of which consists essentially of a ceramic.

Abstract: A metal mixture is prepared, in which an excess amount of Te is added to a (Bi—Sb)2Te3 based composition. After melting the metal mixture, the molten metal is solidified on a surface of a cooling roll of which the circumferential velocity is no higher than 5 m/sec, so as to have a thickness of no less than 30 ?m. Thus, a plate shaped raw thermoelectric semiconductor materials 10 are manufactured, in which Te rich phases are microscopically dispersed in complex compound semiconductor phases, and extending directions of C face of most of crystal grains are uniformly oriented. The raw thermoelectric semiconductor materials 10 are layered in the direction of the plate thickness. And the layered body is solidified and formed to form a compact 12. After that, the compact 12 is plastically deformed in such a manner that a shear force is applied in a uniaxial direction that is approximately parallel to the main layering direction of the raw thermoelectric semiconductor materials 10.