Patents by Inventor Hiromasa Shoji

Hiromasa Shoji has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11965249
    Abstract: A surface-treated metal material includes a metal sheet, a plating layer formed on the metal sheet and containing aluminum, magnesium, and zinc, and a composite coating formed on a surface of the plating layer, the composite coating including an organic silicon compound, one or two of a zirconium compound and a titanium compound, a phosphoric acid compound, a fluorine compound, and a vanadium compound, wherein, when a surface of the composite coating is analyzed at a spot size of ?30 ?m using micro-fluorescent X-rays, a maximum value of V/Zn, which is a mass ratio of a V content to a Zn content, is 0.010 to 0.100.
    Type: Grant
    Filed: March 19, 2020
    Date of Patent: April 23, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiromasa Shoji, Kiyokazu Ishizuka, Kohei Tokuda, Mamoru Saito, Yasuto Goto, Ikumi Tokuda
  • Publication number: 20240044013
    Abstract: This surface-treated steel sheet includes: a steel sheet; a Zn-based plating layer formed on the steel sheet; and a coating formed on the Zn-based plating layer, in which a Si concentration, a P concentration, a F concentration, a V concentration, a Zr concentration, a Zn concentration, and an Al concentration of the coating are, by mass %, Si: 10.00% to 25.00%, P: 0.01% to 5.00%, F: 0.01% to 2.00%, V: 0.01% to 4.00%, Zr: 0.01% to 3.00%, Zn: 0% to 3.00%, and Al: 0% to 3.00%, in a narrow spectrum of 5i2p obtained by performing XP S analysis on a surface of the coating, a ratio of an integrated intensity of a peak having a local, maximum value, at 103.37±0.25 eV to an integrated intensity of a peak having a local maximum value at 102.26±0.25 eV is 0.04 or more and 0.25 or less.
    Type: Application
    Filed: January 6, 2022
    Publication date: February 8, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Atsuo SHIMIZU, Ikumi TOKUDA, Hiromasa SHOJI, Koji AKIOKA
  • Publication number: 20230399750
    Abstract: A surface-treated metal sheet includes a steel sheet, a coating layer containing zinc formed on the steel sheet and a conversion coating formed on the coating layer, wherein the conversion coating contains an organosilicon compound, a phosphate compound and a fluorine compound, and when the surface roughness in a rectangular area with a side of 1 ?m on the surface of the conversion coating is represented by an arithmetic mean height of the scale limited surface Sa, a maximum height of the scale limited surface Sz, and a root mean square height of the scale limited surface Sq, one or more conditions of an arithmetic mean height of the scale limited surface Sa being 0.1 to 10 nm, a maximum height of the scale limited surface Sz being 1 to 1,000 nm, and a root mean square height of the scale limited surface Sq being 0.1 to 100 nm are satisfied.
    Type: Application
    Filed: November 11, 2021
    Publication date: December 14, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiromasa SHOJI, Kohei UEDA, Satoru YONETANI, Tomokazu SUGITANI, Nobuki SHIRAGAKI
  • Publication number: 20220145473
    Abstract: A surface-treated metal material includes a metal sheet, a plating layer formed on the metal sheet and containing aluminum, magnesium, and zinc, and a composite coating formed on a surface of the plating layer, the composite coating including an organic silicon compound, one or two of a zirconium compound and a titanium compound, a phosphoric acid compound, a fluorine compound, and a vanadium compound, wherein, when a surface of the composite coating is analyzed at a spot size of ?30 ?m using micro-fluorescent X-rays, a maximum value of V/Zn, which is a mass ratio of a V content to a Zn content, is 0.010 to 0.100.
    Type: Application
    Filed: March 19, 2020
    Publication date: May 12, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiromasa SHOJI, Kiyokazu ISHIZUKA, Kohei TOKUDA, Mamoru SAITO, Yasuto GOTO, Ikumi TOKUDA
  • Patent number: 11091839
    Abstract: The object of the invention is to provide a surface-treated steel sheet having a coating having fine adhesiveness to an adhesive on the surface and having excellent corrosion resistance, and a production method thereof. Provided is a surface-treated steel sheet including: a steel sheet; a plated layer containing zinc on the steel sheet; and a coating on the plated layer, wherein the coating contains an acrylic resin, zirconium, vanadium, phosphorus and cobalt, and the acrylic resin has an area ratio of 80 to 100 area % in an area from a surface to a thickness of one-fifth of a film thickness of the coating, and an area ratio of 5 to 50 area % in an area including areas from the film thickness center of the coating to a thickness of one-tenth of the film thickness toward the surface side and toward the plated layer side.
    Type: Grant
    Filed: March 9, 2017
    Date of Patent: August 17, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiromasa Shoji, Kunihiko Toshin, Kohei Ueda, Atsushi Morishita
  • Patent number: 10738384
    Abstract: A surface-treated steel sheet for fuel tanks, including a Zn—Ni alloy plating layer on one surface or both surfaces of a steel sheet; and a trivalent chromate covering layer or a chromate-free covering layer on the Zn—Ni alloy plating layer, wherein, in a surface outermost layer of the trivalent chromate covering layer or the chromate-free covering layer, concavities, of which a depth from an arithmetic average height of a cross-sectional curve of the surface outermost layer is more than or equal to 0.1 ?m, exist in a proportion of 50 to 1000 concavities/mm2 and at an area ratio of 20 to 80% to a surface area of the steel sheet.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: August 11, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiromasa Shoji, Taihei Kaneto, Masahiro Fuda, Hironori Sato, Natsuko Sugiura, Yuji Yamaguchi
  • Publication number: 20190010613
    Abstract: The object of the invention is to provide a surface-treated steel sheet having a coating having fine adhesiveness to an adhesive on the surface and having excellent corrosion resistance, and a production method thereof. Provided is a surface-treated steel sheet including: a steel sheet; a plated layer containing zinc on the steel sheet; and a coating on the plated layer, wherein the coating contains an acrylic resin, zirconium, vanadium, phosphorus and cobalt, and the acrylic resin has an area ratio of 80 to 100 area % in an area from a surface to a thickness of one-fifth of a film thickness of the coating, and an area ratio of 5 to 50 area % in an area including areas from the film thickness center of the coating to a thickness of one-tenth of the film thickness toward the surface side and toward the plated layer side.
    Type: Application
    Filed: March 9, 2017
    Publication date: January 10, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiromasa SHOJI, Kunihiko TOSHIN, Kohei UEDA, Atsushi MORISHITA
  • Publication number: 20180187313
    Abstract: A surface-treated steel sheet for fuel tanks, including: a Zn—Ni alloy plating layer on one surface or both surfaces of a steel sheet; and a trivalent chromate covering layer or a chromate-free covering layer on the Zn—Ni alloy plating layer. The steel sheet consists of, in mass %, C: 0.0005 to 0.0050%, Si: 0.01 to 1.00%, Mn: 0.70 to 2.00%, P: less than or equal to 0.060%, S: less than or equal to 0.010%, Al: 0.01 to 0.30%, N: 0.001 to 0.010%, Ti: 0.010 to 0.050%, Nb: 0.010 to 0.040%, B: 0.0005 to 0.0030%, and the balance: Fe and unavoidable impurities. In a surface outermost layer of the trivalent chromate covering layer or the chromate-free covering layer, concavities, of which a depth from an arithmetic average height of a cross-sectional curve of the surface outermost layer is more than or equal to 0.1 ?m, exist in a proportion of 50 to 1000 concavities/mm2 and at an area ratio of 20 to 80% to a surface area of the steel sheet.
    Type: Application
    Filed: August 29, 2016
    Publication date: July 5, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiromasa SHOJI, Taihei KANETO, Masahiro FUDA, Hironori SATO, Natsuko SUGIURA, Yuji YAMAGUCHI
  • Publication number: 20180100244
    Abstract: A surface-treated steel sheet includes a steel sheet; and a plating layer which is formed on one surface or both surfaces of the steel sheet and which includes zinc and one of the group consisting of vanadium and zirconium, wherein the plating layer includes dendrite-shaped crystals including metallic zinc, and intercrystal filling regions which fill spaces between the dendrite-shaped crystals and show amorphous diffraction patterns when electron beam diffraction is carried out, wherein when the plating layer includes the vanadium, the intercrystal filling regions include a hydrated vanadium oxide or a vanadium hydroxide, and, wherein when the plating layer includes zirconium, the intercrystal filling regions include a hydrated zirconium oxide or a zirconium hydroxide.
    Type: Application
    Filed: June 9, 2016
    Publication date: April 12, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Fumio SHIBAO, Hiromasa SHOJI
  • Patent number: 8906512
    Abstract: A metal material of the present invention is composed of an underlying metal and a phosphate compound-based film which is disposed on the surface of the underlying metal and has a surface part, in which the surface part of the phosphate compound-based film contains Zr.
    Type: Grant
    Filed: October 6, 2009
    Date of Patent: December 9, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Hiromasa Shoji, Noriyuki Kooka
  • Patent number: 8475930
    Abstract: A composite coated metal sheet comprising a coated film having a low environmental impact prepared free from hexavalent chromium, and having good corrosion resistance equivalent to that provided by chromate treatment and excellent adhesiveness between the coated film and a resin layer formed on the coated film. Also, a treatment agent and a method of manufacturing the composite coated metal sheet with the treatment agent is described. The composite coated metal sheet comprises a coated film formed on a surface of a plated metal sheet or metal sheet, the coated film contains an oxide and/or a hydroxide of metal other than chromium, and an organic component comprising modified and/or unmodified functional group(s).
    Type: Grant
    Filed: December 5, 2006
    Date of Patent: July 2, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Hiromasa Shoji, Hiroshi Kajiro
  • Publication number: 20110177353
    Abstract: A metal material of the present invention is composed of an underlying metal and a phosphate compound-based film which is disposed on the surface of the underlying metal and has a surface part, in which the surface part of the phosphate compound-based film contains Zr.
    Type: Application
    Filed: October 6, 2009
    Publication date: July 21, 2011
    Inventors: Hiromasa Shoji, Noriyuki Kooka
  • Patent number: 7883616
    Abstract: A method for production of a metal oxide and/or metal hydroxide coated metal material comprises immersing a metal material or electrolyzing a conductive material in an aqueous treatment solution at pH 2-7 containing metal ion and fluorine ion in a 4-fold or more molar ratio with respect to the metal ion, and/or containing a complex ion comprising at least a metal and fluorine in a 4-fold or more molar ratio with respect to the metal, to form on the surface of the metal material a metal oxide and/or metal hydroxide coating containing the metal ion and/or the metal, as well as a metal oxide and/or metal hydroxide coated metal material having a metal oxide and/or metal hydroxide coating produced by the method.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: February 8, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Hiromasa Shoji, Tsutomu Sugiura
  • Patent number: 7682706
    Abstract: The present invention provides a precoated metal sheet excellent in the coating material adhesion and having little affect on environment. The precoated metal sheet of the invention is a precoated metal sheet comprising a metal or plated metal sheet having stacked on the surface thereof at least a coat layer and an organic resin layer, the metal or plated metal sheet mainly comprising zinc and aluminum and the coat layer mainly comprising one or both of a metal oxide and a metal hydroxide each using a metal species exclusive of chromium.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: March 23, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Hiromasa Shoji, Koki Tanaka, Hiromasa Nomura, Yuji Kubo, Takeshi Hamada
  • Patent number: 7608337
    Abstract: To provide a chemical conversion-treated metal sheet excellent in the corrosion resistance and coating adhesion, free from elution of chromium oxide and small in the environmental load, there is provided a chemical conversion-treated metal sheet comprising a metal sheet having on at least one surface thereof an inorganic film, wherein the inorganic film is a film comprising as a main component one or both of a metal oxide and a metal hydroxide exclusive of Cr and the film contains F.
    Type: Grant
    Filed: November 18, 2004
    Date of Patent: October 27, 2009
    Assignee: Nippon Steel Corporation
    Inventors: Koki Tanaka, Masao Kimura, Hiromasa Shoji, Hiromasa Nomura
  • Publication number: 20090142589
    Abstract: A composite coated metal sheet comprising a coated film having a low environmental impact prepared free from hexavalent chromium, and having good corrosion resistance equivalent to that provided by chromate treatment and excellent adhesiveness between the coated film and a resin layer formed on the coated film. Also, a treatment agent and a method of manufacturing the composite coated metal sheet with the treatment agent is described. The composite coated metal sheet comprises a coated film formed on a surface of a plated metal sheet or metal sheet, the coated film contains an oxide and/or a hydroxide of metal other than chromium, and an organic component comprising modified and/or unmodified functional group(s).
    Type: Application
    Filed: December 5, 2006
    Publication date: June 4, 2009
    Inventors: Hiromasa Shoji, Hiroshi Kajiro
  • Publication number: 20070153423
    Abstract: There is provided a substrate material, for an HDD suspension, which has excellent adhesion between a stainless steel foil and an insulating resin layer and maintains high etching performance by preventing metal components in the stainless steel from diffusing into the insulating resin layer. The substrate material for an HDD suspension of the invention is a material obtained by shaping a stainless steel foil, wherein, on the surface of the stainless steel foil and on at least one side thereof, there are laminated, at least, a covering layer made chiefly of either one or both of a metal oxide and a metal hydroxide with chromium excluded as the metal species, and an insulating resin layer.
    Type: Application
    Filed: December 28, 2004
    Publication date: July 5, 2007
    Inventors: Hiromasa Shoji, Yuji Kubo, Takeshi Hamada, Tamami Mizuno, Kazuto Okamura, Tazo Sawamura
  • Publication number: 20070141382
    Abstract: The present invention provides a precoated metal sheet excellent in the coating material adhesion and having little affect on environment. The precoated metal sheet of the invention is a precoated metal sheet comprising a metal or plated metal sheet having stacked on the surface thereof at least a coat layer and an organic resin layer, the metal or plated metal sheet mainly comprising zinc and aluminum and the coat layer mainly comprising one or both of a metal oxide and a metal hydroxide each using a metal species exclusive of chromium.
    Type: Application
    Filed: December 2, 2004
    Publication date: June 21, 2007
    Inventors: Hiromasa Shoji, Koki Tanaka, Hiromasa Nomura, Yuji Kubo, Takeshi Hamada
  • Publication number: 20070122645
    Abstract: The present invention provides a chromate-free coated metal sheet excellent in corrosion resistance and coating material adhesion and having little affect on environment. The precoated metal sheet of the invention is a coated metal sheet comprising a metal sheet having on at least one surface thereof a film mainly comprising one or both of a metal oxide and a metal hydroxide each using a metal species exclusive of chromium, the precoated metal sheet having one or both of cracks in the film and pits on the underlying sheet and having an organic coat layer on the film.
    Type: Application
    Filed: December 7, 2004
    Publication date: May 31, 2007
    Inventors: Hiromasa Nomura, Hiroshi Kanai, Koki Tanaka, Hiromasa Shoji
  • Publication number: 20070031689
    Abstract: To provide a chemical conversion-treated metal sheet excellent in the corrosion resistance and coating adhesion, free from elution of chromium oxide and small in the environmental load, there is provided a chemical conversion-treated metal sheet comprising a metal sheet having on at least one surface thereof an inorganic film, wherein the inorganic film is a film comprising as a main component one or both of a metal oxide and a metal hydroxide exclusive of Cr and the film contains F.
    Type: Application
    Filed: November 18, 2004
    Publication date: February 8, 2007
    Inventors: Koki Tanaka, Masao Kimura, Hiromasa Shoji, Hiromasa Nomura