Patents by Inventor Hiromasa Shoji
Hiromasa Shoji has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240327969Abstract: The surface-treated steel includes: a steel; a plated layer containing Zn or a Zn alloy formed on a surface of the steel; and a chemical conversion coating film formed on a surface of the plated layer, wherein the chemical conversion coating film contains an organosilicon compound having a siloxane bond, and P and F, and when the abundance ratio of an alkylene group and a siloxane bond in the organosilicon compound is measured by Fourier transform infrared spectroscopy (FT-IR), a ratio A1/A2 of a peak value A1 of an absorbance at 2,800 to 3,000 cm?1 indicating the alkylene group to a peak value A2 of an absorbance at 1,030 to 1,200 cm?1 indicating the siloxane bond is 0.10 to 0.75.Type: ApplicationFiled: November 22, 2022Publication date: October 3, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Yoshikatsu NISHIDA, Atsuo SHIMIZU, Shin UENO, Hiromasa SHOJI
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Publication number: 20240175140Abstract: What is provided is a surface-treated steel sheet including a steel sheet, a zinc-based plated layer formed on a surface of the steel sheet, and a chemical conversion treatment layer formed on a surface of the zinc-based plated layer, in which the chemical conversion treatment layer contains Si, C, O and P, the chemical conversion treatment layer has a C concentration of 20.0 mass % or more, an O concentration of 15.0 mass % or more, a Si concentration of 10.0 mass % or more, and a P concentration of 0.Type: ApplicationFiled: March 29, 2022Publication date: May 30, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Atsuo SHIMIZU, Ikumi TOKUDA, Hiromasa SHOJI
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Patent number: 11965249Abstract: A surface-treated metal material includes a metal sheet, a plating layer formed on the metal sheet and containing aluminum, magnesium, and zinc, and a composite coating formed on a surface of the plating layer, the composite coating including an organic silicon compound, one or two of a zirconium compound and a titanium compound, a phosphoric acid compound, a fluorine compound, and a vanadium compound, wherein, when a surface of the composite coating is analyzed at a spot size of ?30 ?m using micro-fluorescent X-rays, a maximum value of V/Zn, which is a mass ratio of a V content to a Zn content, is 0.010 to 0.100.Type: GrantFiled: March 19, 2020Date of Patent: April 23, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Hiromasa Shoji, Kiyokazu Ishizuka, Kohei Tokuda, Mamoru Saito, Yasuto Goto, Ikumi Tokuda
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Publication number: 20240044013Abstract: This surface-treated steel sheet includes: a steel sheet; a Zn-based plating layer formed on the steel sheet; and a coating formed on the Zn-based plating layer, in which a Si concentration, a P concentration, a F concentration, a V concentration, a Zr concentration, a Zn concentration, and an Al concentration of the coating are, by mass %, Si: 10.00% to 25.00%, P: 0.01% to 5.00%, F: 0.01% to 2.00%, V: 0.01% to 4.00%, Zr: 0.01% to 3.00%, Zn: 0% to 3.00%, and Al: 0% to 3.00%, in a narrow spectrum of 5i2p obtained by performing XP S analysis on a surface of the coating, a ratio of an integrated intensity of a peak having a local, maximum value, at 103.37±0.25 eV to an integrated intensity of a peak having a local maximum value at 102.26±0.25 eV is 0.04 or more and 0.25 or less.Type: ApplicationFiled: January 6, 2022Publication date: February 8, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Atsuo SHIMIZU, Ikumi TOKUDA, Hiromasa SHOJI, Koji AKIOKA
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Publication number: 20230399750Abstract: A surface-treated metal sheet includes a steel sheet, a coating layer containing zinc formed on the steel sheet and a conversion coating formed on the coating layer, wherein the conversion coating contains an organosilicon compound, a phosphate compound and a fluorine compound, and when the surface roughness in a rectangular area with a side of 1 ?m on the surface of the conversion coating is represented by an arithmetic mean height of the scale limited surface Sa, a maximum height of the scale limited surface Sz, and a root mean square height of the scale limited surface Sq, one or more conditions of an arithmetic mean height of the scale limited surface Sa being 0.1 to 10 nm, a maximum height of the scale limited surface Sz being 1 to 1,000 nm, and a root mean square height of the scale limited surface Sq being 0.1 to 100 nm are satisfied.Type: ApplicationFiled: November 11, 2021Publication date: December 14, 2023Applicant: NIPPON STEEL CORPORATIONInventors: Hiromasa SHOJI, Kohei UEDA, Satoru YONETANI, Tomokazu SUGITANI, Nobuki SHIRAGAKI
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Publication number: 20220145473Abstract: A surface-treated metal material includes a metal sheet, a plating layer formed on the metal sheet and containing aluminum, magnesium, and zinc, and a composite coating formed on a surface of the plating layer, the composite coating including an organic silicon compound, one or two of a zirconium compound and a titanium compound, a phosphoric acid compound, a fluorine compound, and a vanadium compound, wherein, when a surface of the composite coating is analyzed at a spot size of ?30 ?m using micro-fluorescent X-rays, a maximum value of V/Zn, which is a mass ratio of a V content to a Zn content, is 0.010 to 0.100.Type: ApplicationFiled: March 19, 2020Publication date: May 12, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Hiromasa SHOJI, Kiyokazu ISHIZUKA, Kohei TOKUDA, Mamoru SAITO, Yasuto GOTO, Ikumi TOKUDA
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Patent number: 11091839Abstract: The object of the invention is to provide a surface-treated steel sheet having a coating having fine adhesiveness to an adhesive on the surface and having excellent corrosion resistance, and a production method thereof. Provided is a surface-treated steel sheet including: a steel sheet; a plated layer containing zinc on the steel sheet; and a coating on the plated layer, wherein the coating contains an acrylic resin, zirconium, vanadium, phosphorus and cobalt, and the acrylic resin has an area ratio of 80 to 100 area % in an area from a surface to a thickness of one-fifth of a film thickness of the coating, and an area ratio of 5 to 50 area % in an area including areas from the film thickness center of the coating to a thickness of one-tenth of the film thickness toward the surface side and toward the plated layer side.Type: GrantFiled: March 9, 2017Date of Patent: August 17, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Hiromasa Shoji, Kunihiko Toshin, Kohei Ueda, Atsushi Morishita
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Patent number: 10738384Abstract: A surface-treated steel sheet for fuel tanks, including a Zn—Ni alloy plating layer on one surface or both surfaces of a steel sheet; and a trivalent chromate covering layer or a chromate-free covering layer on the Zn—Ni alloy plating layer, wherein, in a surface outermost layer of the trivalent chromate covering layer or the chromate-free covering layer, concavities, of which a depth from an arithmetic average height of a cross-sectional curve of the surface outermost layer is more than or equal to 0.1 ?m, exist in a proportion of 50 to 1000 concavities/mm2 and at an area ratio of 20 to 80% to a surface area of the steel sheet.Type: GrantFiled: August 29, 2016Date of Patent: August 11, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Hiromasa Shoji, Taihei Kaneto, Masahiro Fuda, Hironori Sato, Natsuko Sugiura, Yuji Yamaguchi
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Publication number: 20190010613Abstract: The object of the invention is to provide a surface-treated steel sheet having a coating having fine adhesiveness to an adhesive on the surface and having excellent corrosion resistance, and a production method thereof. Provided is a surface-treated steel sheet including: a steel sheet; a plated layer containing zinc on the steel sheet; and a coating on the plated layer, wherein the coating contains an acrylic resin, zirconium, vanadium, phosphorus and cobalt, and the acrylic resin has an area ratio of 80 to 100 area % in an area from a surface to a thickness of one-fifth of a film thickness of the coating, and an area ratio of 5 to 50 area % in an area including areas from the film thickness center of the coating to a thickness of one-tenth of the film thickness toward the surface side and toward the plated layer side.Type: ApplicationFiled: March 9, 2017Publication date: January 10, 2019Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiromasa SHOJI, Kunihiko TOSHIN, Kohei UEDA, Atsushi MORISHITA
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Publication number: 20180187313Abstract: A surface-treated steel sheet for fuel tanks, including: a Zn—Ni alloy plating layer on one surface or both surfaces of a steel sheet; and a trivalent chromate covering layer or a chromate-free covering layer on the Zn—Ni alloy plating layer. The steel sheet consists of, in mass %, C: 0.0005 to 0.0050%, Si: 0.01 to 1.00%, Mn: 0.70 to 2.00%, P: less than or equal to 0.060%, S: less than or equal to 0.010%, Al: 0.01 to 0.30%, N: 0.001 to 0.010%, Ti: 0.010 to 0.050%, Nb: 0.010 to 0.040%, B: 0.0005 to 0.0030%, and the balance: Fe and unavoidable impurities. In a surface outermost layer of the trivalent chromate covering layer or the chromate-free covering layer, concavities, of which a depth from an arithmetic average height of a cross-sectional curve of the surface outermost layer is more than or equal to 0.1 ?m, exist in a proportion of 50 to 1000 concavities/mm2 and at an area ratio of 20 to 80% to a surface area of the steel sheet.Type: ApplicationFiled: August 29, 2016Publication date: July 5, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiromasa SHOJI, Taihei KANETO, Masahiro FUDA, Hironori SATO, Natsuko SUGIURA, Yuji YAMAGUCHI
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Publication number: 20180100244Abstract: A surface-treated steel sheet includes a steel sheet; and a plating layer which is formed on one surface or both surfaces of the steel sheet and which includes zinc and one of the group consisting of vanadium and zirconium, wherein the plating layer includes dendrite-shaped crystals including metallic zinc, and intercrystal filling regions which fill spaces between the dendrite-shaped crystals and show amorphous diffraction patterns when electron beam diffraction is carried out, wherein when the plating layer includes the vanadium, the intercrystal filling regions include a hydrated vanadium oxide or a vanadium hydroxide, and, wherein when the plating layer includes zirconium, the intercrystal filling regions include a hydrated zirconium oxide or a zirconium hydroxide.Type: ApplicationFiled: June 9, 2016Publication date: April 12, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Fumio SHIBAO, Hiromasa SHOJI
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Patent number: 8906512Abstract: A metal material of the present invention is composed of an underlying metal and a phosphate compound-based film which is disposed on the surface of the underlying metal and has a surface part, in which the surface part of the phosphate compound-based film contains Zr.Type: GrantFiled: October 6, 2009Date of Patent: December 9, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hiromasa Shoji, Noriyuki Kooka
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Patent number: 8475930Abstract: A composite coated metal sheet comprising a coated film having a low environmental impact prepared free from hexavalent chromium, and having good corrosion resistance equivalent to that provided by chromate treatment and excellent adhesiveness between the coated film and a resin layer formed on the coated film. Also, a treatment agent and a method of manufacturing the composite coated metal sheet with the treatment agent is described. The composite coated metal sheet comprises a coated film formed on a surface of a plated metal sheet or metal sheet, the coated film contains an oxide and/or a hydroxide of metal other than chromium, and an organic component comprising modified and/or unmodified functional group(s).Type: GrantFiled: December 5, 2006Date of Patent: July 2, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hiromasa Shoji, Hiroshi Kajiro
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Publication number: 20110177353Abstract: A metal material of the present invention is composed of an underlying metal and a phosphate compound-based film which is disposed on the surface of the underlying metal and has a surface part, in which the surface part of the phosphate compound-based film contains Zr.Type: ApplicationFiled: October 6, 2009Publication date: July 21, 2011Inventors: Hiromasa Shoji, Noriyuki Kooka
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Patent number: 7883616Abstract: A method for production of a metal oxide and/or metal hydroxide coated metal material comprises immersing a metal material or electrolyzing a conductive material in an aqueous treatment solution at pH 2-7 containing metal ion and fluorine ion in a 4-fold or more molar ratio with respect to the metal ion, and/or containing a complex ion comprising at least a metal and fluorine in a 4-fold or more molar ratio with respect to the metal, to form on the surface of the metal material a metal oxide and/or metal hydroxide coating containing the metal ion and/or the metal, as well as a metal oxide and/or metal hydroxide coated metal material having a metal oxide and/or metal hydroxide coating produced by the method.Type: GrantFiled: December 3, 2002Date of Patent: February 8, 2011Assignee: Nippon Steel CorporationInventors: Hiromasa Shoji, Tsutomu Sugiura
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Patent number: 7682706Abstract: The present invention provides a precoated metal sheet excellent in the coating material adhesion and having little affect on environment. The precoated metal sheet of the invention is a precoated metal sheet comprising a metal or plated metal sheet having stacked on the surface thereof at least a coat layer and an organic resin layer, the metal or plated metal sheet mainly comprising zinc and aluminum and the coat layer mainly comprising one or both of a metal oxide and a metal hydroxide each using a metal species exclusive of chromium.Type: GrantFiled: December 2, 2004Date of Patent: March 23, 2010Assignee: Nippon Steel CorporationInventors: Hiromasa Shoji, Koki Tanaka, Hiromasa Nomura, Yuji Kubo, Takeshi Hamada
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Patent number: 7608337Abstract: To provide a chemical conversion-treated metal sheet excellent in the corrosion resistance and coating adhesion, free from elution of chromium oxide and small in the environmental load, there is provided a chemical conversion-treated metal sheet comprising a metal sheet having on at least one surface thereof an inorganic film, wherein the inorganic film is a film comprising as a main component one or both of a metal oxide and a metal hydroxide exclusive of Cr and the film contains F.Type: GrantFiled: November 18, 2004Date of Patent: October 27, 2009Assignee: Nippon Steel CorporationInventors: Koki Tanaka, Masao Kimura, Hiromasa Shoji, Hiromasa Nomura
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Publication number: 20090142589Abstract: A composite coated metal sheet comprising a coated film having a low environmental impact prepared free from hexavalent chromium, and having good corrosion resistance equivalent to that provided by chromate treatment and excellent adhesiveness between the coated film and a resin layer formed on the coated film. Also, a treatment agent and a method of manufacturing the composite coated metal sheet with the treatment agent is described. The composite coated metal sheet comprises a coated film formed on a surface of a plated metal sheet or metal sheet, the coated film contains an oxide and/or a hydroxide of metal other than chromium, and an organic component comprising modified and/or unmodified functional group(s).Type: ApplicationFiled: December 5, 2006Publication date: June 4, 2009Inventors: Hiromasa Shoji, Hiroshi Kajiro
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Publication number: 20070153423Abstract: There is provided a substrate material, for an HDD suspension, which has excellent adhesion between a stainless steel foil and an insulating resin layer and maintains high etching performance by preventing metal components in the stainless steel from diffusing into the insulating resin layer. The substrate material for an HDD suspension of the invention is a material obtained by shaping a stainless steel foil, wherein, on the surface of the stainless steel foil and on at least one side thereof, there are laminated, at least, a covering layer made chiefly of either one or both of a metal oxide and a metal hydroxide with chromium excluded as the metal species, and an insulating resin layer.Type: ApplicationFiled: December 28, 2004Publication date: July 5, 2007Inventors: Hiromasa Shoji, Yuji Kubo, Takeshi Hamada, Tamami Mizuno, Kazuto Okamura, Tazo Sawamura
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Publication number: 20070141382Abstract: The present invention provides a precoated metal sheet excellent in the coating material adhesion and having little affect on environment. The precoated metal sheet of the invention is a precoated metal sheet comprising a metal or plated metal sheet having stacked on the surface thereof at least a coat layer and an organic resin layer, the metal or plated metal sheet mainly comprising zinc and aluminum and the coat layer mainly comprising one or both of a metal oxide and a metal hydroxide each using a metal species exclusive of chromium.Type: ApplicationFiled: December 2, 2004Publication date: June 21, 2007Inventors: Hiromasa Shoji, Koki Tanaka, Hiromasa Nomura, Yuji Kubo, Takeshi Hamada