Patents by Inventor Hironori Asaoka

Hironori Asaoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240243624
    Abstract: A rotor core is provided. The rotor core includes a first electromagnetic steel plate, and a second electromagnetic steel plate laminated in an axial direction of the rotor core alongside the first electromagnetic steel plate, where the second electromagnetic steel plate has a plurality of protrusion portions each extending toward a magnet to be fixed, and each of the protrusion portions has a tip portion extending toward an opposite side of the magnet.
    Type: Application
    Filed: December 28, 2023
    Publication date: July 18, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hideaki MIYAZONO, Hiroki KATO, Hironori ASAOKA, Kiichi YOKOYAMA, Fumiaki YAMATO
  • Publication number: 20240223034
    Abstract: The present teachings provide a rotor. The rotor 10 may comprise: a shaft 12; a rotor core 20; a first end plate 50; and a second end plate 52. Rotor core 20 may comprise a first flow path 22a which allows the coolant to flow from the one side to the other side of the axial direction and a second flow path 22d which allows the coolant to flow from the other side to the one. First end plate 50 may comprise a first communication flow path 54a which allows the coolant to flow from shaft 12 to first flow path 22a. Second end plate 52 may comprise a second communication flow path 54d which allows the coolant to flow from shaft 12 to second flow path 22d.
    Type: Application
    Filed: December 21, 2023
    Publication date: July 4, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hironori ASAOKA, Hideaki MIYAZONO, Hiroki KATO, Fumiaki YAMATO, Kiichi YOKOYAMA
  • Publication number: 20240195266
    Abstract: A rotor may include: a rotor shaft; a rotor core attached to the rotor shaft and comprising a plurality of magnet slots and magnets, wherein at least one magnet of the magnets has an elongated cross-sectional shape and is fixed by being pressed against a part of an inner surface defining a corresponding one of the magnet slots of the rotor core. The rotor is configured so that coolant flowing through the rotor shaft reaches a surface of a long side of the at least one magnet that is exposed inward in a radial direction of the rotor core in the corresponding magnet slot and moves along an axial direction of the rotor core.
    Type: Application
    Filed: December 6, 2023
    Publication date: June 13, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenta TABUCHI, Hiroki Kato, Hideaki Miyazono, Kiichi Yokoyama, Hironori Asaoka, Fumiaki Yamato
  • Publication number: 20240195248
    Abstract: A motor may include: a stator with a coil; and a rotor radially inside the stator, wherein the rotor includes a rotor shaft, a core supported rotatably with the shaft, and a first end plate attached to a first end of the core, the core including a magnet held in the core, a magnet slot that holds a magnet, and a coolant path extending along an axial direction of the core, the coolant path disposed between a radially-inner end surface of the magnet and the magnet slot, and the first end plate including a flange radially outside the radially-inner end surface of the magnet, the flange protruding toward the core along the axial direction of the core, and the flange being configured to form a cavity between the first end plate and the first end, wherein the cavity delivers the coolant supplied from the rotor shaft to the coolant path.
    Type: Application
    Filed: December 6, 2023
    Publication date: June 13, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hironori ASAOKA, Fumiaki YAMATO, Kiichi YOKOYAMA, Hiroki KATO, Kenta TABUCHI, Hideaki MIYAZONO
  • Publication number: 20240162766
    Abstract: An electric motor disclosed herein may include a stator, a supply hole, a first flow passage, and second flow passages. The first flow passage and the second flow passages may be provided in the stator. The first flow passage may extend along a circumferential direction of the stator. The second flow passages may extend along an axis of the stator and cross the first flow passage. A plurality of guides may be provided in the first flow passage to disturb a flow of refrigerant. The refrigerant is supplied from the supply hole to the first flow passage and disturbed by the guides. A part of the refrigerant of which flow is disturbed flows into the second flow passages. The refrigerant is distributed, thus, the refrigerant flows evenly into the second flow passages. The entire stator is thus effectively cooled.
    Type: Application
    Filed: November 8, 2023
    Publication date: May 16, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hideaki MIYAZONO, Junichi DEGUCHI, Hironori ASAOKA, Kei OHTA, Sho OKAZAKI, Junya KOBAYASHI
  • Publication number: 20240162773
    Abstract: An electric motor disclosed herein may comprise a rotor core fixed to a shaft, a stator, and first and second refrigerant passages. The stator may include coil ends at both ends. The first refrigerant passage may be provided in the shaft and arranged outside the rotor core in an axial direction of the shaft. The second refrigerant passage may extend inside the rotor core. A first outlet of the first refrigerant passage may be provided on the shaft, and an ejecting direction of refrigerant at the first outlet may be directed towards one of the coil ends. The rotor core is cooled by the refrigerant flowing in the second refrigerant passage. The coil ends are cooled by the refrigerant flowing in the first refrigerant passage, that is, the refrigerant that has not cooled the rotor.
    Type: Application
    Filed: November 13, 2023
    Publication date: May 16, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kei OHTA, Hideaki MIYAZONO, Junya KOBAYASHI, Junichi DEGUCHI, Hironori ASAOKA, Sho OKAZAKI
  • Publication number: 20240149660
    Abstract: A drive unit for a vehicle may include a motor, a casing accommodating the motor, an electric pump unit attached to a lower part of the casing and configured to circulate heat medium within the casing and a filter unit attached to the lower part of the casing and configured to filter the heat medium. At least a part of the electric pump unit and at least a part of the filter unit each protrude outside the casing. Outside the casing, the filter unit is adjacent to the electric pump unit from a front in the vehicle.
    Type: Application
    Filed: November 7, 2023
    Publication date: May 9, 2024
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hideaki Miyazono, Junya Kobayashi, Junichi Deguchi, Hironori Asaoka, Kei Ohta, Sho Okazaki
  • Patent number: 11300168
    Abstract: An automatic transmission includes: a multi-disc brake including first and second friction engagement elements which are alternately arranged in an axial direction, and a tube that supplies lubricating oil to the first friction engagement element and the second friction engagement element in a transmission case. Further, the tube has injection holes that inject the lubricating oil toward a spline groove, which is fitted with spline teeth of the first friction engagement element on an inner peripheral surface of the transmission case, and the injection holes open toward a gap, which is formed between the spline groove and the spline teeth, and inject the lubricating oil to cause the lubricating oil to contact a surface of the spline groove located above the spline teeth.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: April 12, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takashi Okubo, Kozo Yamamoto, Keisuke Ninomiya, Hironori Asaoka
  • Patent number: 11231105
    Abstract: An automatic transmission includes: a frictional engagement element including first and second annular friction plates; a pressing member moving in the axial direction relative to the transmission case and press the frictional engagement element in the axial direction; and a lubricating oil. Further, the transmission case includes a contact portion on the inner wall so that the contact portion is separated from a back surface of the pressing member when the frictional engagement element is in an engagement state and comes into contact with the back surface of the pressing member when the frictional engagement element is in a disengagement state.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: January 25, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kozo Yamamoto, Keisuke Ninomiya, Hironori Asaoka
  • Patent number: 11002340
    Abstract: An automatic transmission includes a main transmission and an auxiliary transmission. The auxiliary transmission includes an auxiliary-transmission-side planetary gear mechanism, a first clutch, and a second clutch. The auxiliary-transmission-side planetary gear mechanism is provided between a pair of main-transmission-side planetary gear mechanisms, and a part of the auxiliary-transmission-side planetary gear mechanism is located within the main transmission. The first clutch fixes rotation of a sun gear of the auxiliary-transmission-side planetary gear mechanism. The second clutch connects a ring gear of the auxiliary-transmission-side planetary gear mechanism with the sun gear.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: May 11, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hironori Asaoka, Atsushi Honda, Motoki Tabuchi, Daisuke Okamoto, Naoyuki Kishimoto, Tomoe Osada
  • Patent number: 10800255
    Abstract: An automatic transmission includes: a main transmission including a plurality of main transmission side planetary gear mechanisms; an auxiliary transmission having a rotation axis different from a rotation axis of the main transmission; and a low/high switching mechanism switching between a low mode and a high mode by engaging and disengaging an engaging device provided on the auxiliary transmission. Further, the low/high switching mechanism switches between the low mode and the high mode at a point where a gear ratio in the low mode coincides with a gear ratio in the high mode.
    Type: Grant
    Filed: February 27, 2019
    Date of Patent: October 13, 2020
    Assignee: TOYOTA JISOSHA KABUSHIKI KAISHA
    Inventors: Hironori Asaoka, Naoyuki Kishimoto
  • Publication number: 20200141457
    Abstract: An automatic transmission includes: a multi-disc brake including first and second friction engagement elements which are alternately arranged in an axial direction, and a tube that supplies lubricating oil to the first friction engagement element and the second friction engagement element in a transmission case. Further, the tube has injection holes that inject the lubricating oil toward a spline groove, which is fitted with spline teeth of the first friction engagement element on an inner peripheral surface of the transmission case, and the injection holes open toward a gap, which is formed between the spline groove and the spline teeth, and inject the lubricating oil to cause the lubricating oil to contact a surface of the spline groove located above the spline teeth.
    Type: Application
    Filed: October 11, 2019
    Publication date: May 7, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takashi OKUBO, Kozo YAMAMOTO, Keisuke NINOMIYA, Hironori ASAOKA
  • Patent number: 10618400
    Abstract: A hybrid vehicle includes: an engine including an output shaft configured to output a power; a damper placed on a first axis that is the same axis as the output shaft; a rotating machine placed on the first axis; a torque converter placed on the first axis; a transmission mechanism placed so that an input shaft of the transmission mechanism is positioned on a second axis that is an axis different from the first axis; a case in which the rotating machine and the transmission mechanism are accommodated; driving wheels attached to drive shafts; and an oil accumulated in a lower part of a space surrounded by the case and used for lubrication of the transmission mechanism, the oil being in contact with a part of the rotating machine.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: April 14, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tadashi Sekiguchi, Yoshio Itou, Tomoaki Yanagida, Tomoe Osada, Hironori Asaoka
  • Publication number: 20200072341
    Abstract: An automatic transmission includes: a frictional engagement element including first and second annular friction plates; a pressing member moving in the axial direction relative to the transmission case and press the frictional engagement element in the axial direction; and a lubricating oil. Further, the transmission case includes a contact portion on the inner wall so that the contact portion is separated from a back surface of the pressing member when the frictional engagement element is in an engagement state and comes into contact with the back surface of the pressing member when the frictional engagement element is in a disengagement state.
    Type: Application
    Filed: August 21, 2019
    Publication date: March 5, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kozo YAMAMOTO, Keisuke NINOMIYA, Hironori ASAOKA
  • Patent number: 10436313
    Abstract: The hydraulic control device includes: a mechanical variable-capacity oil pump; and an electronic control unit configured to calculate a target discharge volume of the mechanical variable-capacity oil pump using a plurality of parameters of the transmission, and control the mechanical variable-capacity oil pump based on the target discharge volume.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: October 8, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yu Nagasato, Hironori Asaoka, Yoshio Ito
  • Publication number: 20190283576
    Abstract: An automatic transmission includes: a main transmission including a plurality of main transmission side planetary gear mechanisms; an auxiliary transmission having a rotation axis different from a rotation axis of the main transmission; and a low/high switching mechanism switching between a low mode and a high mode by engaging and disengaging an engaging device provided on the auxiliary transmission. Further, the low/high switching mechanism switches between the low mode and the high mode at a point where a gear ratio in the low mode coincides with a gear ratio in the high mode.
    Type: Application
    Filed: February 27, 2019
    Publication date: September 19, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hironori ASAOKA, Naoyuki KISHIMOTO
  • Publication number: 20190078661
    Abstract: An automatic transmission includes a main transmission and an auxiliary transmission. The auxiliary transmission includes an auxiliary-transmission-side planetary gear mechanism, a first clutch, and a second clutch. The auxiliary-transmission-side planetary gear mechanism is provided between a pair of main-transmission-side planetary gear mechanisms, and a part of the auxiliary-transmission-side planetary gear mechanism is located within the main transmission. The first clutch fixes rotation of a sun gear of the auxiliary-transmission-side planetary gear mechanism. The second clutch connects a ring gear of the auxiliary-transmission-side planetary gear mechanism with the sun gear.
    Type: Application
    Filed: July 13, 2018
    Publication date: March 14, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hironori ASAOKA, Atsushi HONDA, Motoki TABUCHI, Daisuke OKAMOTO, Naoyuki KISHIMOTO, Tomoe OSADA
  • Publication number: 20180201118
    Abstract: A hybrid vehicle includes: an engine including an output shaft configured to output a power; a damper placed on a first axis that is the same axis as the output shaft; a rotating machine placed on the first axis; a torque converter placed on the first axis; a transmission mechanism placed so that an input shaft of the transmission mechanism is positioned on a second axis that is an axis different from the first axis; a case in which the rotating machine and the transmission mechanism are accommodated; driving wheels attached to drive shafts; and an oil accumulated in a lower part of a space surrounded by the case and used for lubrication of the transmission mechanism, the oil being in contact with a part of the rotating machine.
    Type: Application
    Filed: January 12, 2018
    Publication date: July 19, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tadashi SEKIGUCHI, Yoshio Itou, Tomoaki Yanagida, Tomoe Osada, Hironori Asaoka
  • Publication number: 20180149263
    Abstract: The hydraulic control device includes: a mechanical variable-capacity oil pump; and an electronic control unit configured to calculate a target discharge volume of the mechanical variable-capacity oil pump using a plurality of parameters of the transmission, and control the mechanical variable-capacity oil pump based on the target discharge volume.
    Type: Application
    Filed: November 22, 2017
    Publication date: May 31, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yu NAGASATO, Hironori ASAOKA, Yoshio ITO
  • Patent number: 9902389
    Abstract: A vehicle drive control device performs acceleration/deceleration running by alternately repeating acceleration running and deceleration running, wherein it compares between an efficiency of the motor at a first operation point determined by a rotation speed and a torque of a motor and an efficiency of the motor at a second operation point for outputting a higher torque than the first operation point, and if a difference between the efficiencies is greater than a determination value, the acceleration running at the second operation point and the deceleration running being repeated, the second operation point being set a maximum efficiency line of the motor with the rotation speed and the torque of the motor as parameters to perform the acceleration running, and if acceleration during the acceleration running becomes larger than an acceleration limit value, a rotating machine acting at least as an electric generator generating electricity to charge a battery.
    Type: Grant
    Filed: June 6, 2011
    Date of Patent: February 27, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Terufumi Miyazaki, Yukihiko Ideshio, Toshihiko Kamiya, Shingo Eto, Hironori Asaoka, Yasuyuki Kato, Seigo Kanou, Makoto Iwanaka