Patents by Inventor Hirosato NISHIZAWA
Hirosato NISHIZAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11220745Abstract: A coated cutting tool comprising a substrate comprising a cubic boron nitride sintered body and a coating layer formed on the substrate, wherein the coating layer comprises a Ti carbonitride layer comprising Ti(CxN1-x); an average thickness of the Ti carbonitride layer is 0.5 ?m or more and 5.0 ?m or less; in the Ti carbonitride layer, R75 is higher than R25; in the Ti carbonitride layer, a texture coefficient TC (111) of a (111) plane is 1.0 or more and 2.0 or less; and in X-ray diffraction measurement of the Ti carbonitride layer, an absolute value of a difference between a maximum value and a minimum value of 2? is 0.1° or less on the (111) plane when the measurement is performed at each of ? angles of 0°, 30°, 50° and 70°.Type: GrantFiled: August 24, 2020Date of Patent: January 11, 2022Assignee: TUNGALOY CORPORATIONInventor: Hirosato Nishizawa
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Publication number: 20210062334Abstract: A coated cutting tool comprising a substrate comprising a cubic boron nitride sintered body and a coating layer formed on the substrate, wherein the coating layer comprises a Ti carbonitride layer comprising Ti(CxN1-x); an average thickness of the Ti carbonitride layer is 0.5 ?m or more and 5.0 ?m or less; in the Ti carbonitride layer, R75 is higher than R25; in the Ti carbonitride layer, a texture coefficient TC (111) of a (111) plane is 1.0 or more and 2.0 or less; and in X-ray diffraction measurement of the Ti carbonitride layer, an absolute value of a difference between a maximum value and a minimum value of 2? is 0.1° or less on the (111) plane when the measurement is performed at each of ? angles of 0°, 30°, 50° and 70°.Type: ApplicationFiled: August 24, 2020Publication date: March 4, 2021Applicant: TUNGALOY CORPORATIONInventor: Hirosato NISHIZAWA
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Patent number: 10814402Abstract: A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 ?m or more to 4.0 ?m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti1-xAlx)N; the lower layer has an average thickness from 0.1 ?m or more to 1.0 ?m or less; the particles forming the lower layer have an average particle size from 0.01 ?m or more to 0.05 ?m or less; the upper layer contains particles each having a composition represented by (Ti1-yAly)(C1-zNz); and the upper layer has an average thickness from 1.0 ?m or more to 5.Type: GrantFiled: August 23, 2018Date of Patent: October 27, 2020Assignee: TUNGALOY CORPORATIONInventors: Hirosato Nishizawa, Kenji Metoki
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Patent number: 10751805Abstract: A coated cutting tool is provided which has improved wear resistance and fracture resistance and which accordingly has a long tool life. A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer comprises at least one composite compound layer containing a compound having a composition represented by (Ti1-xMox)N (wherein x denotes an atomic ratio of the Mo element based on a total of the Ti element and the Mo element and satisfies 0.01?x?0.30); a ratio I(200)/I(111) between a peak intensity I(111) for a (111) plane of cubic crystals of the composite compound layer and a peak intensity I(200) for a (200) plane of the cubic crystals in an X-ray diffraction analysis satisfies 1<I(200)/I(111)?20; and, as to particles which constitute the composite compound layer, an area ratio of particles each having an aspect ratio of 2 or more is 50% or higher.Type: GrantFiled: June 20, 2018Date of Patent: August 25, 2020Assignee: TUNGALOY CORPORATIONInventor: Hirosato Nishizawa
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Patent number: 10737331Abstract: Provided is a coated cutting tool, comprising: a substrate; and a coating layer formed on at least part of a surface of the substrate. The coating layer includes at least one composite nitride layer including a compound having a composition represented by (TixAly)N [x denotes an atomic ratio of a Ti element based on a total of the Ti element and an Al element, y denotes an atomic ratio of the Al element based on a total of the Ti element and the Al element, and 0.10?x?0.50, 0.50?y?0.90, and x+y=1 are satisfied]. The composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less, and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.Type: GrantFiled: March 28, 2017Date of Patent: August 11, 2020Assignee: TUNGALOY CORPORATIONInventor: Hirosato Nishizawa
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Patent number: 10737332Abstract: Provided is a coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate. The coating layer includes an alternating laminate structure of an alternating laminate of: a first composite nitride layer including a compound having a composition represented by (TixAl1-x)N (wherein x denotes an atomic ratio of the Ti element based on a total of the Ti element and the Al element and satisfies 0.10?x?0.35); and a second composite nitride layer including a compound having a composition represented by (TiyAlzM1-y-z)N (wherein: M denotes an element of at least one kind selected from Zr, Hf, V, Nb, Ta, Cr, Mo, W, Si and Y; y satisfies 0.30?y?0.90; z satisfies 0.10?z?0.70; and y and z satisfy y+z?1). The first composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.Type: GrantFiled: April 5, 2017Date of Patent: August 11, 2020Assignee: TUNGALOY CORPORATIONInventors: Yusuke Hirano, Hirosato Nishizawa
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Publication number: 20190076933Abstract: Provided is a coated cutting tool, comprising: a substrate; and a coating layer formed on at least part of a surface of the substrate. The coating layer includes at least one composite nitride layer including a compound having a composition represented by (TixAly)N [x denotes an atomic ratio of a Ti element based on a total of the Ti element and an Al element, y denotes an atomic ratio of the Al element based on a total of the Ti element and the Al element, and 0.10?x?0.50, 0.50?y?0.90, and x+y=1 are satisfied]. The composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less, and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.Type: ApplicationFiled: March 28, 2017Publication date: March 14, 2019Applicant: TUNGALOY CORPORATIONInventor: Hirosato NISHIZAWA
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Publication number: 20190061014Abstract: A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 ?m or more to 4.0 ?m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti1-xAlx)N; the lower layer has an average thickness from 0.1 ?m or more to 1.0 ?m or less; the particles forming the lower layer have an average particle size from 0.01 ?m or more to 0.05 ?m or less; the upper layer contains particles each having a composition represented by (Ti1-yAly)(C1-zNz); and the upper layer has an average thickness from 1.0 ?m or more to 5.Type: ApplicationFiled: August 23, 2018Publication date: February 28, 2019Applicant: TUNGALOY CORPORATIONInventors: Hirosato NISHIZAWA, Kenji METOKI
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Publication number: 20190061013Abstract: Provided is a coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate. The coating layer includes an alternating laminate structure of an alternating laminate of: a first composite nitride layer including a compound having a composition represented by (TixAl1-x)N (wherein x denotes an atomic ratio of the Ti element based on a total of the Ti element and the Al element and satisfies 0.10?x?0.35); and a second composite nitride layer including a compound having a composition represented by (TiyAlzM1-y-z)N (wherein: M denotes an element of at least one kind selected from Zr, Hf, V, Nb, Ta, Cr, Mo, W, Si and Y; y satisfies 0.30?y?0.90; z satisfies 0.10?z?0.70; and y and z satisfy y+z?1). The first composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.Type: ApplicationFiled: April 5, 2017Publication date: February 28, 2019Applicant: TUNGALOY CORPORATIONInventors: Yusuke HIRANO, Hirosato NISHIZAWA
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Publication number: 20180369927Abstract: A coated cutting tool is provided which has improved wear resistance and fracture resistance and which accordingly has a long tool life. A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer comprises at least one composite compound layer containing a compound having a composition represented by (Ti1-xMox)N (wherein x denotes an atomic ratio of the Mo element based on a total of the Ti element and the Mo element and satisfies 0.01?x?0.30); a ratio I(200)/I(111) between a peak intensity I(111) for a (111) plane of cubic crystals of the composite compound layer and a peak intensity I(200) for a (200) plane of the cubic crystals in an X-ray diffraction analysis satisfies 1<I(200)/I(111)?20; and, as to particles which constitute the composite compound layer, an area ratio of particles each having an aspect ratio of 2 or more is 50% or higher.Type: ApplicationFiled: June 20, 2018Publication date: December 27, 2018Applicant: TUNGALOY CORPORATIONInventor: Hirosato NISHIZAWA