Patents by Inventor Hirosato NISHIZAWA

Hirosato NISHIZAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11220745
    Abstract: A coated cutting tool comprising a substrate comprising a cubic boron nitride sintered body and a coating layer formed on the substrate, wherein the coating layer comprises a Ti carbonitride layer comprising Ti(CxN1-x); an average thickness of the Ti carbonitride layer is 0.5 ?m or more and 5.0 ?m or less; in the Ti carbonitride layer, R75 is higher than R25; in the Ti carbonitride layer, a texture coefficient TC (111) of a (111) plane is 1.0 or more and 2.0 or less; and in X-ray diffraction measurement of the Ti carbonitride layer, an absolute value of a difference between a maximum value and a minimum value of 2? is 0.1° or less on the (111) plane when the measurement is performed at each of ? angles of 0°, 30°, 50° and 70°.
    Type: Grant
    Filed: August 24, 2020
    Date of Patent: January 11, 2022
    Assignee: TUNGALOY CORPORATION
    Inventor: Hirosato Nishizawa
  • Publication number: 20210062334
    Abstract: A coated cutting tool comprising a substrate comprising a cubic boron nitride sintered body and a coating layer formed on the substrate, wherein the coating layer comprises a Ti carbonitride layer comprising Ti(CxN1-x); an average thickness of the Ti carbonitride layer is 0.5 ?m or more and 5.0 ?m or less; in the Ti carbonitride layer, R75 is higher than R25; in the Ti carbonitride layer, a texture coefficient TC (111) of a (111) plane is 1.0 or more and 2.0 or less; and in X-ray diffraction measurement of the Ti carbonitride layer, an absolute value of a difference between a maximum value and a minimum value of 2? is 0.1° or less on the (111) plane when the measurement is performed at each of ? angles of 0°, 30°, 50° and 70°.
    Type: Application
    Filed: August 24, 2020
    Publication date: March 4, 2021
    Applicant: TUNGALOY CORPORATION
    Inventor: Hirosato NISHIZAWA
  • Patent number: 10814402
    Abstract: A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 ?m or more to 4.0 ?m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti1-xAlx)N; the lower layer has an average thickness from 0.1 ?m or more to 1.0 ?m or less; the particles forming the lower layer have an average particle size from 0.01 ?m or more to 0.05 ?m or less; the upper layer contains particles each having a composition represented by (Ti1-yAly)(C1-zNz); and the upper layer has an average thickness from 1.0 ?m or more to 5.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: October 27, 2020
    Assignee: TUNGALOY CORPORATION
    Inventors: Hirosato Nishizawa, Kenji Metoki
  • Patent number: 10751805
    Abstract: A coated cutting tool is provided which has improved wear resistance and fracture resistance and which accordingly has a long tool life. A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer comprises at least one composite compound layer containing a compound having a composition represented by (Ti1-xMox)N (wherein x denotes an atomic ratio of the Mo element based on a total of the Ti element and the Mo element and satisfies 0.01?x?0.30); a ratio I(200)/I(111) between a peak intensity I(111) for a (111) plane of cubic crystals of the composite compound layer and a peak intensity I(200) for a (200) plane of the cubic crystals in an X-ray diffraction analysis satisfies 1<I(200)/I(111)?20; and, as to particles which constitute the composite compound layer, an area ratio of particles each having an aspect ratio of 2 or more is 50% or higher.
    Type: Grant
    Filed: June 20, 2018
    Date of Patent: August 25, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Hirosato Nishizawa
  • Patent number: 10737331
    Abstract: Provided is a coated cutting tool, comprising: a substrate; and a coating layer formed on at least part of a surface of the substrate. The coating layer includes at least one composite nitride layer including a compound having a composition represented by (TixAly)N [x denotes an atomic ratio of a Ti element based on a total of the Ti element and an Al element, y denotes an atomic ratio of the Al element based on a total of the Ti element and the Al element, and 0.10?x?0.50, 0.50?y?0.90, and x+y=1 are satisfied]. The composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less, and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: August 11, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Hirosato Nishizawa
  • Patent number: 10737332
    Abstract: Provided is a coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate. The coating layer includes an alternating laminate structure of an alternating laminate of: a first composite nitride layer including a compound having a composition represented by (TixAl1-x)N (wherein x denotes an atomic ratio of the Ti element based on a total of the Ti element and the Al element and satisfies 0.10?x?0.35); and a second composite nitride layer including a compound having a composition represented by (TiyAlzM1-y-z)N (wherein: M denotes an element of at least one kind selected from Zr, Hf, V, Nb, Ta, Cr, Mo, W, Si and Y; y satisfies 0.30?y?0.90; z satisfies 0.10?z?0.70; and y and z satisfy y+z?1). The first composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.
    Type: Grant
    Filed: April 5, 2017
    Date of Patent: August 11, 2020
    Assignee: TUNGALOY CORPORATION
    Inventors: Yusuke Hirano, Hirosato Nishizawa
  • Publication number: 20190076933
    Abstract: Provided is a coated cutting tool, comprising: a substrate; and a coating layer formed on at least part of a surface of the substrate. The coating layer includes at least one composite nitride layer including a compound having a composition represented by (TixAly)N [x denotes an atomic ratio of a Ti element based on a total of the Ti element and an Al element, y denotes an atomic ratio of the Al element based on a total of the Ti element and the Al element, and 0.10?x?0.50, 0.50?y?0.90, and x+y=1 are satisfied]. The composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less, and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.
    Type: Application
    Filed: March 28, 2017
    Publication date: March 14, 2019
    Applicant: TUNGALOY CORPORATION
    Inventor: Hirosato NISHIZAWA
  • Publication number: 20190061014
    Abstract: A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 ?m or more to 4.0 ?m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti1-xAlx)N; the lower layer has an average thickness from 0.1 ?m or more to 1.0 ?m or less; the particles forming the lower layer have an average particle size from 0.01 ?m or more to 0.05 ?m or less; the upper layer contains particles each having a composition represented by (Ti1-yAly)(C1-zNz); and the upper layer has an average thickness from 1.0 ?m or more to 5.
    Type: Application
    Filed: August 23, 2018
    Publication date: February 28, 2019
    Applicant: TUNGALOY CORPORATION
    Inventors: Hirosato NISHIZAWA, Kenji METOKI
  • Publication number: 20190061013
    Abstract: Provided is a coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate. The coating layer includes an alternating laminate structure of an alternating laminate of: a first composite nitride layer including a compound having a composition represented by (TixAl1-x)N (wherein x denotes an atomic ratio of the Ti element based on a total of the Ti element and the Al element and satisfies 0.10?x?0.35); and a second composite nitride layer including a compound having a composition represented by (TiyAlzM1-y-z)N (wherein: M denotes an element of at least one kind selected from Zr, Hf, V, Nb, Ta, Cr, Mo, W, Si and Y; y satisfies 0.30?y?0.90; z satisfies 0.10?z?0.70; and y and z satisfy y+z?1). The first composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.
    Type: Application
    Filed: April 5, 2017
    Publication date: February 28, 2019
    Applicant: TUNGALOY CORPORATION
    Inventors: Yusuke HIRANO, Hirosato NISHIZAWA
  • Publication number: 20180369927
    Abstract: A coated cutting tool is provided which has improved wear resistance and fracture resistance and which accordingly has a long tool life. A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer comprises at least one composite compound layer containing a compound having a composition represented by (Ti1-xMox)N (wherein x denotes an atomic ratio of the Mo element based on a total of the Ti element and the Mo element and satisfies 0.01?x?0.30); a ratio I(200)/I(111) between a peak intensity I(111) for a (111) plane of cubic crystals of the composite compound layer and a peak intensity I(200) for a (200) plane of the cubic crystals in an X-ray diffraction analysis satisfies 1<I(200)/I(111)?20; and, as to particles which constitute the composite compound layer, an area ratio of particles each having an aspect ratio of 2 or more is 50% or higher.
    Type: Application
    Filed: June 20, 2018
    Publication date: December 27, 2018
    Applicant: TUNGALOY CORPORATION
    Inventor: Hirosato NISHIZAWA