Patents by Inventor Hiroshi Hachiya
Hiroshi Hachiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20090030223Abstract: It is an object of the present invention to provide a solution by providing a specific process that enables a dialkyl carbonate and a diol to be produced on an industrial scale of not less than 2 ton/hr and not less than 1.3 ton/hr respectively with high selectivity and high productivity stably for a prolonged period of time through a reactive distillation system of taking a cyclic carbonate and an aliphatic monohydric alcohol as starting materials, continuously feeding the starting materials into a continuous multi-stage distillation column in which a catalyst is present, and carrying out reaction and distillation simultaneously in the column. Although there have been many proposals regarding processes for the production of the dialkyl carbonate and the diol through the reactive distillation method, these have all been on a small scale and short operating time laboratory level, and there have been no disclosures whatsoever on a specific process or apparatus enabling mass production on an industrial scale.Type: ApplicationFiled: December 6, 2006Publication date: January 29, 2009Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Shinsuke Fukuoka, Hironori Miyaji, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Patent number: 7479258Abstract: It is a task of the present invention to provide a method for producing a high quality, high performance aromatic polycarbonate (which is colorless and has excellent mechanical properties) from a molten aromatic polycarbonate prepolymer obtained by reacting an aromatic dihydroxy compound with a diaryl carbonate, wherein the polycarbonate can be stably produced on a commercial scale at 1 to 50 t/hr for a long time. In the present invention, this task has been accomplished by a method for producing an aromatic polycarbonate by the melt transesterification process, in which the prepolymer is polymerized by a guide-wetting fall polymerizer device having a specific structure, whereby a high quality, high performance aromatic polycarbonate as mentioned above can be stably produced on a commercial scale at 1 to 50 t/hr for a long time (more than several thousand hours, e.g., more than 5,000 hours) without fluctuation of the molecular weight thereof.Type: GrantFiled: June 14, 2005Date of Patent: January 20, 2009Assignee: Asahi Kasei Chemicals CorporationInventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20090018370Abstract: It is an object of the present invention to provide a specific apparatus and process for producing a diol by taking a cyclic carbonate and an aliphatic monohydric alcohol as starting materials, continuously feeding the starting materials into a continuous multi-stage distillation column A in which a catalyst is present, carrying out reactive distillation in the column A, continuously withdrawing a low boiling point reaction mixture AT containing a produced dialkyl carbonate and the aliphatic monohydric alcohol from an upper portion of the column A in a gaseous form, continuously withdrawing a high boiling point reaction mixture AB containing a produced diol from a lower portion of the column A in a liquid form, continuously feeding the high boiling point reaction mixture AB into a continuous multi-stage distillation column C, distilling off material having a lower boiling point than that of the diol contained in the high boiling point reaction mixture AB as a column top component CT and a side cut component CType: ApplicationFiled: January 19, 2007Publication date: January 15, 2009Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Shinsuke Fukuoka, Hironori Miyaji, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080289773Abstract: It is an object of the present invention, in the case of an apparatus in which a liquid containing material having a lower boiling point than that of the liquid is made to flow down along an external surface of a guide, during which time the lower boiling point material is evaporated, to provide a specific apparatus that can be operated stably for a prolonged period of time on an industrial scale such that not less than 1 ton/hr of the liquid is subjected to the evaporation, and furthermore to provide a specific industrial evaporation apparatus in which there are no problems due to degeneration caused by some of the liquid residing in the apparatus for a prolonged period of time.Type: ApplicationFiled: November 29, 2005Publication date: November 27, 2008Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080255324Abstract: A method for stably producing an aromatic polycarbonate, which comprises continuously reacting an aromatic dihydroxy compound with a diaryl carbonate in a closed, reactor-pipeline system, the closed, reactor-pipeline system comprising: a plurality of reactors which are liquid-tightly connected through a pipeline toward an outlet for a final aromatic polycarbonate product, the pipeline comprising one or more pipes, wherein the plurality of reactors include at least two reactors connected in series, and at least one filter secured in the pipe or pipes of the reactor-pipeline system, wherein the or each filter is simultaneously or separately taken out to the outside of the reactor-pipeline system and subjected to washing in the outside of the reactor-pipeline system, followed by returning of the resultant washed filter into the inside of the pipe or pipes of the reactor-pipeline system, the washing being performed with the below-mentioned washing agents used in the following order: an aqueous solution of a basicType: ApplicationFiled: June 14, 2005Publication date: October 16, 2008Inventors: Ichiro Kakihara, Hiroshi Hachiya
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Publication number: 20080234444Abstract: It is a task of the present invention to provide a method which enables the production of a high quality, high performance aromatic polycarbonate (which is colorless and has excellent mechanical properties) from a molten aromatic polycarbonate prepolymer obtained from an aromatic dihydroxy compound and a diaryl carbonate, wherein the polycarbonate can be stably produced on a commercial scale at 1 to 50 t/hr for a long time without the need for a large amount of an inert gas. In the present invention, this task has been accomplished by a method for producing an aromatic polycarbonate by the melt transesterification process, in which the prepolymer is caused to absorb a specific amount of an inert gas, followed by polymerization using a guide-wetting fall polymerizer device having a specific structure, whereby a high quality, high performance aromatic polycarbonate as mentioned above can be stably produced on a commercial scale at 1 to 50 t/hr for a long time (more than several thousand hours, e.g.Type: ApplicationFiled: June 14, 2005Publication date: September 25, 2008Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080223711Abstract: It is an object of the present invention to provide, in the case of producing an aromatic carbonate through a reactive distillation system using a continuous multi-stage distillation column from a dialkyl carbonate and an aromatic monohydroxy compound, a specific process that enables the aromatic carbonate to be produced stably for a prolonged period of time on an industrial scale of not less than 1 ton/hr, while efficiently separating out a by-produced alcohol. Although there have been various proposals regarding processes for the production of aromatic carbonates by means of a reactive distillation method, these have all been on a small scale and short operating time laboratory level, and there have been no disclosures whatsoever on a specific process or apparatus enabling mass production on an industrial scale.Type: ApplicationFiled: September 21, 2005Publication date: September 18, 2008Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Shinsuke Fukuoka, Hironori Miyaji, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080221348Abstract: It is an object of the present invention to provide a specific process that enables an aromatic carbonate to be produced with high selectivity and high productivity stably for a prolonged period of time on an industrial scale of no less than 1 ton per hour using a continuous multi-stage distillation column from a dialkyl carbonate and an aromatic monohydroxy compound containing specified amounts of an alcohol and an aromatic carbonate. Although there have been many proposals regarding the process of producing the aromatic carbonate using a reactive distillation method, these have all been on a small scale and a short operating time laboratory level. There have also been no disclosures whatsoever of a starting material containing necessary amounts of the alcohol and the aromatic carbonate for use in an industrial production, which have been considered to be disadvantageous in terms of the equilibrium, let alone the process and apparatus for the industrial production.Type: ApplicationFiled: June 20, 2005Publication date: September 11, 2008Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080196840Abstract: It is an object of the present invention, in the case of an apparatus in which a liquid containing matter having a lower boiling point than the liquid is made to flow down along external surfaces of guides, during which time the low boiling point matter is evaporated, to provide a specific apparatus that can be operated stably for a prolonged period of time on an industrial scale such that not less than 1 ton/hr of the liquid is produced through the evaporation, and furthermore to provide a specific industrial evaporation apparatus according to which there are no problems due to degeneration caused by some of the liquid residing in the apparatus for a prolonged period of time.Type: ApplicationFiled: December 12, 2005Publication date: August 21, 2008Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080110578Abstract: It is an object of the present invention, in the case of an apparatus in which a liquid containing material having a lower boiling point than that of the liquid is made to flow down along an external surface of a guide, during which time the lower boiling point material is evaporated, to provide a specific apparatus that can be operated stably for a prolonged period of time on an industrial scale such that not less than 1 ton/hr of the liquid is subjected to the evaporation, and furthermore to provide a specific industrial evaporation apparatus in which there are no problems due to degeneration caused by some of the liquid residing in the apparatus for a prolonged period of time.Type: ApplicationFiled: November 30, 2005Publication date: May 15, 2008Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080064846Abstract: It is an object of the present invention to provide a specific process that enables a high-purity diaryl carbonate that can be used as a raw material of a high-quality and high-performance polycarbonate to be produced stably for a prolonged period of time on an industrial scale of not less than 1 ton/hr using as a starting material a reaction mixture containing an alkyl aryl carbonate obtained through a transesterification reaction between a dialkyl carbonate and an aromatic monohydroxy compound.Type: ApplicationFiled: September 1, 2005Publication date: March 13, 2008Inventors: Shinsuke Fukuoka, Hironori Miyaji, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080051595Abstract: It is an object of the present invention to provide a specific industrial separation process that enables an alcohol to be separated out efficiently and stably for a prolonged period of time from a large amount of a low boiling point reaction mixture containing a by-produced alcohol when mass-producing aromatic carbonates on an industrial scale by subjecting a dialkyl carbonate and an aromatic monohydroxy compound to transesterification reaction in a reactive distillation column in which a catalyst is present. Although there have been various proposals regarding processes for the production of aromatic carbonates by means of a reactive distillation method, these have all been on a small scale and short operating time laboratory level, and there have been no disclosures whatsoever on a specific process or apparatus enabling mass production on an industrial scale to be carried out stably for a prolonged period of time.Type: ApplicationFiled: September 12, 2005Publication date: February 28, 2008Inventors: Shinsuke Fukuoka, Hironori Miyaji, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080045755Abstract: It is an object of the present invention to provide a specific industrial separation process that enables a by-produced alcohol to be separated out efficiently and stably for a prolonged period of time from a large amount (not less than 1 ton/hr) of a low boiling point reaction mixture having a specified composition containing the by-produced alcohol when mass-producing aromatic carbonates on an industrial scale by subjecting a dialkyl carbonate and an aromatic monohydroxy compound to transesterification reaction in a reactive distillation column in which a catalyst is present. Although there have been various proposals regarding processes for the production of aromatic carbonates by means of a reactive distillation method, these have all been on a small scale and short operating time laboratory level, and there have been no disclosures whatsoever on a specific process or apparatus enabling mass production on an industrial scale to be carried out stably for a prolonged period of time.Type: ApplicationFiled: September 16, 2005Publication date: February 21, 2008Inventors: Shinsuke Fukuoka, Hironori Miyaji, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20080041712Abstract: It is an object of the present invention to provide a specific process that enables a high-purity diphenyl carbonate that can be used as a raw material of a high-quality and high-performance polycarbonate to be produced stably for a prolonged period of time on an industrial scale of not less than 1 ton/hr from a reaction mixture containing a catalyst and reaction by-products that has been obtained through transesterification reaction and the like using a dialkyl carbonate and a phenol as a starting material.Type: ApplicationFiled: August 24, 2005Publication date: February 21, 2008Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki, Hironori Miyaji
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Publication number: 20080017325Abstract: It is an object of the present invention, in the case of an apparatus in which a liquid containing material having a lower boiling point than that of the liquid is made to flow down along external surfaces of guides, during which time the low boiling point material is evaporated, to provide a specific apparatus that can be operated stably for a prolonged period of time on an industrial scale such that not less than 1 ton/hr of the liquid is produced through the evaporation, and furthermore to provide a specific industrial evaporation apparatus in which there are no problems due to degeneration caused by some of the liquid residing in the apparatus for a prolonged period of time.Type: ApplicationFiled: December 12, 2005Publication date: January 24, 2008Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20070283904Abstract: It is an object of the present invention, in the case of an apparatus in which a liquid containing material having a lower boiling point than that of the liquid is made to flow down along an external surface of a guide, during which time the lower boiling point material is evaporated, to provide a specific apparatus that can be operated stably for a prolonged period of time on an industrial scale such that not less than 1 ton/hr of the liquid is subjected to the evaporation, and furthermore to provide a specific industrial evaporation apparatus in which there are no problems due to degeneration caused by some of the liquid residing in the apparatus for a prolonged period of time.Type: ApplicationFiled: December 1, 2005Publication date: December 13, 2007Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Patent number: 7307114Abstract: A polycarbonate resin composition for use in the production of a substrate for an optical information medium, comprising (A) an aromatic polycarbonate resin having a weight average molecular weight of from 13,000 to 18,000, wherein the aromatic polycarbonate resin (A) is produced by subjecting an aromatic dihydroxy compound and a carbonic diester to a transesterification reaction, and is substantially free of a chlorine atom; and (B) a partial ester obtained from a saturated aliphatic carboxylic acid having 10 to 30 carbon atoms and a di- to hexahydric alcohol, wherein the partial ester (B) has an acid value of from 2 to 20 mgKOH.Type: GrantFiled: May 6, 2004Date of Patent: December 11, 2007Assignee: Asahi Kasei Chemicals CorporationInventors: Hiroshi Hachiya, Takashi Adachi
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Publication number: 20070270604Abstract: It is an object of the present invention to provide a specific industrially useful process that enables a high-purity diaryl carbonate having low contents of intermediate boiling point and high boiling point impurities as required for producing a high-quality and high-performance polycarbonate to be produced stably for a prolonged period of time using as a starting material a reaction mixture containing an alkyl aryl carbonate obtained through a transesterification reaction between a dialkyl carbonate and an aromatic monohydroxy compound. There have been various proposals regarding processes for the production of reaction mixtures containing aromatic carbonates by means of a reactive distillation method.Type: ApplicationFiled: October 12, 2005Publication date: November 22, 2007Inventors: Shinsuke Fukuoka, Hironori Miyaji, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20070265461Abstract: It is an object of the present invention to provide, for the case of continuously producing aromatic carbonates containing a diaryl carbonate as a main product by taking an alkyl aryl carbonate as a starting material, which is obtainable through a transesterification reaction between a dialkyl carbonate and an aromatic monohydroxy compound, using a continuous multi-stage distillation column in which a catalyst is present, and continuously feeding the starting material into the continuous multi-stage distillation column, a specific process that enables the diaryl carbonate to be produced with high selectivity and high productivity stably for a prolonged period of time on an industrial scale of not less than 1 ton per hour.Type: ApplicationFiled: July 11, 2005Publication date: November 15, 2007Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
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Publication number: 20070260095Abstract: It is an object of the present invention to provide a specific process that enables an aromatic carbonate to be produced with high selectivity and high productivity stably for a prolonged period of time on an industrial scale of no less than 1 ton per hour using a continuous multi-stage distillation column from a dialkyl carbonate and an aromatic monohydroxy compound. Although there have been many proposals regarding the process of producing the aromatic carbonate using a reactive distillation method, these have all been on a small scale and a short operating time laboratory level, According to the present invention, there is provided a specified continuous multi-stage distillation column, and there is also provided a specific process that enables the aromatic carbonate to be produced with high selectivity and high productivity stably for a prolonged period of time on an industrial scale of not less than 1 ton per hour from the dialkyl carbonate and the aromatic monohydroxy compound.Type: ApplicationFiled: June 20, 2005Publication date: November 8, 2007Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki