Abstract: A method for producing spheroidal graphite cast iron having a specific final composition includes: subjecting a molten iron to a spheroidization treatment using a spheroidizing agent of an Fe—Si—Mg—Ca-based alloy containing no rare earth element; conducting an inoculation treatment using a first Fe—Si-based inoculant; and conducting a pouring inoculation treatment with a given amount of a second Fe—Si-based inoculant containing 45-75% of Si, 1-3% of Ca, and 15 ppm or less of Ba.

Abstract: A process for producing spheroidal graphite cast iron includes a spheroidization treatment, an inoculant treatment and a pouring inoculation treatment. A molten iron is subjected to the spheroidization treatment using a spheroidizing agent of an Fe—Si—Mg—Ca-based alloy which contains a given amount of Ba and contains substantially no rare-earth element.

Abstract: A process for producing spheroidal graphite cast iron includes a spheroidization treatment, an inoculant treatment and a pouring inoculation treatment. A molten iron is subjected to the spheroidization treatment using a spheroidizing agent of an Fe—Si—Mg—Ca-based alloy which contains a given amount of Ba and contains substantially no rare-earth element.

Abstract: A method for producing spheroidal graphite cast iron having a specific final composition includes: subjecting a molten iron to a spheroidization treatment using a spheroidizing agent of an Fe—Si—Mg—Ca-based alloy containing no rare earth element; conducting an inoculation treatment using a first Fe—Si-based inoculant; and conducting a pouring inoculation treatment with a given amount of a second Fe—Si-based inoculant containing 45-75% of Si, 1-3% of Ca, and 15 ppm or less of Ba.

Abstract: A method for producing a solid lubricant includes steps of preparing and coating. A phosphate aqueous solution prepared by the step of preparing is an aqueous solution containing at least one of aluminum dihydrogen phosphate and magnesium dihydrogen phosphate in an amount of 0.5 to 10% by mass. A graphite material is coated with a phosphate using the phosphate aqueous solution. The graphite material is used at a ratio of 40 to 50 parts by mass based on 100 parts by mass of the aqueous solution.

Abstract: The present invention provides bead-like hollow particles and an easy and convenient method for producing the same, and a friction material using the bead-like hollow particles. The particles are bead-like hollow particles comprising odd-shaped particles composed of a metal oxide as a main component and having at least one of a through hole and non-through hole in a surface; the method is a producing method for the bead-like hollow particles, which comprises spraying and drying a suspension of a particulate biological material and a particulate metal oxide by a two-fluid nozzle spray dryer to obtain a powder composed of the particulate biological material as a core and a layer of the particulate metal oxide as a shell, and heating the obtained powder; and the friction material is a friction material using the hollow particles.

Abstract: The present invention provides a binder resin for a friction material, which enables high-temperature short-time thermoforming and can omit a post-curing step and suppress the generation of a pyrolysis component at molding; a friction material using the binder resin; and a binder resin composition for a friction material, which is enhanced in the heat resistance and can suppress a rapid increase of the wear amount, and in addition to these properties, which has good dynamic property and enables high-temperature short-time thermoforming.

Abstract: Granules for a friction material is produced by: granulating a mixture including a friction modifying granular material and a resin binder in a fluidized bed under a presence of a liquid including a water-soluble or water-dispersible binder. The granules have a particle size of from 100 to 2000 ?m, an angle of repose of 40° or less, and a compression breakage strength of 10 MPa or less. The friction material is obtained by using the granules.

Abstract: An object of the present invention is to improve the fluidity of a thermosetting powder adhesive and clear the blocking with a powder adhesive in a constant amount supplying apparatus or a delivery pathway. The present invention has attained the object by a powder adhesive containing a thermosetting adhesive particle and an inorganic filler present on the surface of the thermosetting adhesive particle.

Abstract: An organic friction modifier is provided with a composite material particle in which laminar graphite particles are dispersed in an aramid resin. In addition, a friction material is provided with an organic friction modifier including a composite material particle in which laminar graphite particles are dispersed in an aramid resin.

Abstract: A method for producing a solid lubricant includes steps of preparing and coating. A phosphate aqueous solution prepared by the step of preparing is an aqueous solution containing at least one of aluminum dihydrogen phosphate and magnesium dihydrogen phosphate in an amount of 0.5 to 10% by mass. A graphite material is coated with a phosphate using the phosphate aqueous solution. The graphite material is used at a ratio of 40 to 50 parts by mass based on 100 parts by mass of the aqueous solution.

Abstract: An iron member having a coating film on at least part of its surface is manufactured by a step of projecting zinc particles to the surface of a base material made of an iron material to form a base film, and a step of forming a coating film of resin coating material on at least a part of the base film.

Abstract: A thermosetting resin material is provided with: (A) a thermosetting resin having a dihydrobenzoxazine ring; and (B) a condensed polycyclic aromatic hydrocarbon resin is described.

Abstract: A friction material contains substantially no material whose Mohs hardness is higher than 6. In addition, the friction material contains a layered clay mineral, in which titania particles are inserted into layers, at a rate of 0.5%-by-mass to 20%-by-mass.

Abstract: A friction modifier is provided with a titania particle-layered clay mineral complex in which titania particles are contained in a layered clay mineral. An average particle diameter of the titania particles is 3 to 100 nm. A ratio of the titania particles to the titania particle-layered clay mineral complex is 0.1 to 0.8 on the mass basis.

Abstract: The present invention provides a binder resin for a friction material, which enables high-temperature short-time thermoforming and can omit a post-curing step and suppress the generation of a pyrolysis component at molding; a friction material using the binder resin; and a binder resin composition for a friction material, which is enhanced in the heat resistance and can suppress a rapid increase of the wear amount, and in addition to these properties, which has good dynamic property and enables high-temperature short-time thermoforming.

Abstract: The present invention provides a thermosetting resin composite material excellent in mechanical strength and wear resistance at high temperature, which is achieved by converting graphite into thin-layered one and dispersing it in a thermosetting resin homogeneously. A thermosetting resin composite material, wherein an organically modified graphite having an organic compound molecule inserted between graphite layers is mixed with a thermosetting resin, the organically modified graphite being prepared by subjecting graphite to a chemical treatment to form a graphite interlayer compound having a low-molecular substance inserted between graphite layers and subsequently immersing the resultant product in a solution of an organically modifying agent, as well as a process for producing the same. Preferably, the organically modified graphite is mixed with a thermosetting resin to be converted into thin-layered one having a layer thickness of 0.

Abstract: A thermosetting resin material is provided with: (A) a thermosetting resin having a dihydrobenzoxazine ring; and (B) a condensed polycyclic aromatic hydrocarbon resin is described.

Abstract: A thermosetting resin composite material is manufactured by forming a polybenzoxazine resin by polycondensation reaction of a compound having a phenolic hydroxyl group, primary amines, and formaldehydes in the presence of a swelling clay mineral having been subjected to organizing treatment, or by adding the swelling clay mineral to the reaction system after termination of the polycondensation reaction. A friction material is provided with the thermosetting resin composite material obtained by the above method.

Abstract: An organic friction modifier is provided with a composite material particle in which laminar graphite particles are dispersed in an aramid resin. In addition, a friction material is provided with an organic friction modifier including a composite material particle in which laminar graphite particles are dispersed in an aramid resin.