Patents by Inventor Hiroshi Kawato

Hiroshi Kawato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20070037906
    Abstract: A polycarbonate resin composition comprising polycarbonate resin (A) and, blended therewith per 100 parts by mass thereof, 0.001 to 0.1 part by mass of arylphosphine (B) and 0.01 to 1.0 part by mass of alicyclic epoxy compound (C); or a polycarbonate resin composition comprising polycarbonate resin (A) and, blended therewith per 100 parts by mass thereof, 0.001 to 0.1 part by mass of arylphosphine (B), 0.01 to 1.0 part by mass of alicyclic epoxy compound (C) and 0.01 to 1.0 part by mass of acrylic resin (D). The polycarbonate resin composition exhibits excellent optical properties, excelling in resistance to high temperature high humidity, resistance to heat aging (especially high temperature aging), heat resistance and impact resistance, and is suitable for production of optical parts, such as a lens of optical semiconductor device mounted on vehicles which can be used even in especially severe environment. There is further provided an optical part molded from the polycarbonate resin composition.
    Type: Application
    Filed: October 5, 2004
    Publication date: February 15, 2007
    Applicant: Idemitsu Kosan Co., Ltd.
    Inventors: Hiroshi Kawato, Yoshihiko Horio, Yasuhiro Ishikawa
  • Publication number: 20060159926
    Abstract: The light reflection sheet (I) of the present invention comprises a sheet having a thickness of 0.4 to 2 mm and comprising a polycarbonate resin composition containing (B) titanium oxide, and the sheet has a light reflectance of 98% or more and a light transmittance of less than 1%. It is excellent in a flame retardancy and a reflection characteristic. Also, the light reflection sheet (II) of the present invention is prepared by providing a light-fast layer which cuts or absorbs a UV ray in a thickness of 0.5 to 20 ?m on at least one face of a base sheet having a thickness of 0.4 to 2 mm and comprising a PC resin composition containing a combination of 85 to 60 mass % of (A) a PC base polymer and 15 to 40 mass % of (B) titanium oxide. It is less yellowed and less reduced in a reflection characteristic even after used for a long period of time.
    Type: Application
    Filed: March 2, 2004
    Publication date: July 20, 2006
    Applicant: Idemitsu Kosan Co., Ltd.
    Inventors: Keisuke Funaki, Masami Kogure, Hiroshi Akamine, Hiroshi Kawato
  • Patent number: 7067609
    Abstract: The present invention relates to a polycarbonate resin that has a viscosity average molecular weight of from 10,000 to 17,000 and has characteristic features in an iron content, a free total phenol content, a content of a releasing agent, a fraction of hydroxyl end groups, a 1H-NMR spectrum or the like. The polycarbonate resin has less defects due to flash without increase of an addition amount of a releasing agent to an unnecessary level and therefore is suitable for a material of an optical disk substrate.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: June 27, 2006
    Assignee: Idemitsu Kosan Co., Ltd
    Inventors: Tatsuya Tomioka, Hiroshi Kawato, Munehiro Chosa
  • Patent number: 7009001
    Abstract: Provided is an aromatic polycarbonate resin composition which comprises 100 parts by mass of an aromatic polycarbonate resin and from 0.001 to 1 part by mass of an additional thermoplastic resin that differs from the aromatic polycarbonate resin in the refractive index by at least 0.001 and which is so designed that the ratio (X)/(Y) is at least 0.5 wherein (X) indicates the spectral transmittance at 320 nm through a sample plate of the resin composition having a thickness of 2 mm and (Y) indicates the spectral transmittance at 633 nm through it. Having realized further increase in the transparency of aromatic polycarbonate resin, the resin composition gives moldings of which the transparency is comparable to that of acrylic resin for optical use, and the resin moldings have good impact resistance and heat resistance.
    Type: Grant
    Filed: August 9, 2001
    Date of Patent: March 7, 2006
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Hiroshi Kawato, Shigeki Kuze
  • Publication number: 20060047037
    Abstract: A polycarbonate resin composition which has excellent flame retardancy, even when containing neither any phosphorus compound flame retardant nor any halogenated flame retardant, and which is highly reflective and has light-shutting properties and excellent thermal stability. The polycarbonate resin composition comprises 5 to 98 parts by weight of a polycarbonate/polyorganosiloxane copolymer, 0 to 93 parts by weight of a polycarbonate resin, 2 to 50 parts by weight of titanium oxide, 0 to 1.0 parts by weight of a fibril-forming polytetrafluoroethylene, and 0.05 to 2.0 parts by weight of an organosiloxane, the sum of the ingredients (A), (B), and (C) is 100 parts by weight.
    Type: Application
    Filed: August 6, 2003
    Publication date: March 2, 2006
    Inventors: Hiroshi Kawato, Keisuke Funaki, Masami Kogure, Hiroshi Akamine
  • Publication number: 20060025490
    Abstract: A resin composition containing thermoplastic resin and a flame retardant is sufficiently kneaded and molded, and carbon dioxide in a supercritical state is caused to permeate into the resin composition. Subsequently, the resin composition is degassed by cooling and/or pressure reduction. As a result of degassing, a resin foam body having a fine and uniform micro-cellular foam structure is obtained. The resin foam body has a cyclic structure in which a resin phase and a pore phase are continuous and intertwined. The obtained resin foam body can suitably find applications such as home OA parts, electric and electronic parts and automobile parts that are required to be highly strong, lightweight and nonflammable.
    Type: Application
    Filed: September 29, 2005
    Publication date: February 2, 2006
    Applicant: Idemitsu Kosan Co., Ltd.
    Inventors: Hiromu Saito, Takafumi Oda, Hiroshi Kawato, Toshitaka Kanai, Nobuhiro Watanabe, Takehito Konakazawa
  • Publication number: 20050272857
    Abstract: A thermoplastic resin composition which comprises (A) 40 to 98 mass % thermoplastic resin and (B) 60 to 2 mass % titanium oxide particles whose surface has been coated with a hydrous oxide and/or oxide of at least one metal selected from the group consisting of aluminum, silicon, zirconium, tin, cerium, titanium, and zinc, wherein the titanium oxide particles contain 80 to 97 mass %, excluding 97 mass %, titanium oxide ingredient and have total content of alkali metal cations and alkaline earth metal cations extractable with pure water of 120 mass ppm or lower. The resin composition is excellent in reflectance and thermal stability in residence during molding into large products.
    Type: Application
    Filed: November 5, 2003
    Publication date: December 8, 2005
    Inventors: Hiroshi Kawato, Yoshihiko Horio
  • Publication number: 20050261414
    Abstract: Provided are a polycarbonate resin composition which does not contain halogen and phosphorus as a flame retardant component and which is excellent in a fluidity while maintaining a flame resistance, a heat resistance and an impact resistance and a molded article thereof. The polycarbonate resin composition comprises (A) 60 to 97 mass % of an aromatic polycarbonate resin composition and 3 to 40 mass % of (B) an acrylonitrile-styrene base resin having a melt flow rate (MFR) of 5 or more at 200° C. and a load of 5 kg, wherein it is blended with 0 to 37 mass parts of (C) an impact resistance-improving agent, 0 to 3 mass parts of (D) an organic alkali metal salt and/or an organic alkali earth metal salt, 0 to 3 mass parts of (E) a functional group-containing silicone compound, 0 to 55 mass parts of (F) an inorganic filler and 0 to 2 mass parts of (G) a polyfluoroolefin resin each per total 100 mass parts of (A) and (B).
    Type: Application
    Filed: August 5, 2003
    Publication date: November 24, 2005
    Inventors: Kenichi Mitsuhashi, Akio Nodera, Hiroshi Kawato, Toshio Isozaki
  • Publication number: 20050119358
    Abstract: A resin molding for use as optical base molded by means of micro-cellular foam molding, wherein the relative density of the resin molding is within a range of from 0.99 to 0.6. The ratio (f1/f2) of the linear expansion coefficient (f1) of the resin molding in MD direction at any given portion to the linear expansion coefficient (f2) of a non-foamed resin molding in MD direction at the same portion is preferably at least 1.05. The resin molding for use as optical base having the above-mentioned relative density and linear expansion coefficient has reduced dimensional change and deviation of optical axis during use of the same.
    Type: Application
    Filed: March 7, 2003
    Publication date: June 2, 2005
    Applicant: Idemitsu Kosan Co., Ltd.
    Inventors: Hiroaki Tatematsu, Kazuhiro Okuyama, Hiroshi Kawato, Satoru Kinouchi
  • Publication number: 20040220289
    Abstract: A resin composition containing thermoplastic resin and a flame retardant is sufficiently kneaded and molded and carbon dioxide in a supercritical state is caused to permeate into it. Subsequently, the resin composition is degassed by cooling and/or pressure reduction. As a result of degassing, a resin foam body 1 having a fine and uniform micro-cellular foam structure is obtained. The resin foam body 1 has a cyclic structure in which a resin phase 2 and a pore phase 3 are continuous and intertwined. The obtained resin foam body 1 can suitably find applications such as home OA parts, electric and electronic parts and automobile parts that are required to be highly strong, lightweight and nonflammable.
    Type: Application
    Filed: January 23, 2004
    Publication date: November 4, 2004
    Inventors: Hiromu Saito, Takafumi Oda, Hiroshi Kawato, Toshitaka Kanai, Nobuhiro Watanabe, Takehito Konakazawa
  • Publication number: 20040204528
    Abstract: The present invention provides a composite resin composition comprises A) polypropylene-based resin by 100 weight portions, (B) organized denatured clay by 0.1 to 50 weight portions, and (C) maleic anhydride denatured polypropylene by 0.5 to 30 weight portions, in which the maleic anhydride denatured polypropylene satisfies the following conditions that the quantity of not-reacted maleic anhydride is outside a limit for quantitative analysis; that the percentage of acid content against a number of polymer chains is not less than 0.8 and not more than 2.0; that the molecular weight distribution is not less than 2.5; that the percentage of components with the molecular weight of 10,000 or less is not more than 0.5% by weight; and that the ultimate viscosity (&eegr;) is 1 or more. A supercritical gas is infiltrated in this composite resin composition for degassing to obtain resin foam. With the operations above, bubbles are formed finely and homogeneously at the high density and high solidity is provided.
    Type: Application
    Filed: May 17, 2004
    Publication date: October 14, 2004
    Inventors: Hiromu Saito, Takafumi Oda, Toshiya Abiko, Kazuhiko Ito, Mitsugu Kanzawa, Tomio Tatsumi, Hiroshi Kawato, Manabu Nomura, Takehito Konakazawa
  • Publication number: 20040198853
    Abstract: Carbon dioxide in a supercritical state is caused to permeate into a resin composition formed by sufficiently kneading a thermoplastic copolymer having a polysiloxane structure at recurring units. Subsequently, the resin composition is degassed by cooling and/or pressure reduction. As a result of degassing, a resin foam body 1 having a fine and uniform micro-cellular foam structure is obtained. The resin foam body 1 has a cyclic structure in which a resin phase 2 and a pore phase 3 are continuous and intertwined. The resin foam body 1 shows an excellent reflectivity relative to rays of light and is highly nonflammable, while it is very strong and lightweight.
    Type: Application
    Filed: February 9, 2004
    Publication date: October 7, 2004
    Inventors: Hiromu Saito, Takafumi Oda, Hiroshi Kawato, Toshitaka Kanai, Nobuhiro Watanabe, Takehito Konakazawa
  • Publication number: 20040147713
    Abstract: The present invention relates to a polycarbonate resin that has a viscosity average molecular weight of from 10,000 to 17,000 and has characteristic features in an iron content, a free total phenol content, a content of a releasing agent, a fraction of hydroxyl end groups, a 1H-NMR spectrum or the like. The polycarbonate resin has less defects due to flash without increase of an addition amount of a releasing agent to an unnecessary level and therefore is suitable for a material of an optical disk substrate.
    Type: Application
    Filed: January 14, 2004
    Publication date: July 29, 2004
    Applicant: IDEMITSU PETROCHEMICAL CO., LTD.
    Inventors: Tatsuya Tomioka, Hiroshi Kawato, Munehiro Chosa
  • Publication number: 20040142139
    Abstract: The present invention relates to a polycarbonate resin that has a viscosity average molecular weight of from 10,000 to 17,000 and has characteristic features in an iron content, a free total phenol content, a content of a releasing agent, a fraction of hydroxyl end groups, a 1H-NMR spectrum or the like. The polycarbonate resin has less defects due to flash without increase of an addition amount of a releasing agent to an unnecessary level and therefore is suitable for a material of an optical disk substrate.
    Type: Application
    Filed: January 14, 2004
    Publication date: July 22, 2004
    Applicant: IDEMITSU PETROCHEMICAL CO., LTD.
    Inventors: Tatsuya Tomioka, Hiroshi Kawato, Munehiro Chosa
  • Publication number: 20040143048
    Abstract: The present invention relates to a polycarbonate resin that has a viscosity average molecular weight of from 10,000 to 17,000 and has characteristic features in an iron content, a free total phenol content, a content of a releasing agent, a fraction of hydroxyl end groups, a 1H-NMR spectrum or the like. The polycarbonate resin has less defects due to flash without increase of an addition amount of a releasing agent to an unnecessary level and therefore is suitable for a material of an optical disk substrate.
    Type: Application
    Filed: January 14, 2004
    Publication date: July 22, 2004
    Applicant: IDEMITSU PETROCHEMICAL CO., LTD.
    Inventors: Tatsuya Tomioka, Hiroshi Kawato, Munehiro Chosa
  • Patent number: 6716510
    Abstract: The present invention relates to a polycarbonate resin that has a viscosity average molecular weight of from 10,000 to 17,000 and has characteristic features in an iron content, a free total phenol content, a content of a releasing agent, a fraction of hydroxyl end groups, a 1H-NMR spectrum or the like. The polycarbonate resin has less defects due to flash without increase of an addition amount of a releasing agent to an unnecessary level and therefore is suitable for a material of an optical disk substrate.
    Type: Grant
    Filed: December 27, 2001
    Date of Patent: April 6, 2004
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Tatsuya Tomioka, Hiroshi Kawato, Munehiro Chosa
  • Publication number: 20020137827
    Abstract: The present invention relates to a polycarbonate resin that has a viscosity average molecular weight of from 10,000 to 17,000 and has characteristic features in an iron content, a free total phenol content, a content of a releasing agent, a fraction of hydroxyl end groups, a 1H-NMR spectrum or the like. The polycarbonate resin has less defects due to flash without increase of an addition amount of a releasing agent to an unnecessary level and therefore is suitable for a material of an optical disk substrate.
    Type: Application
    Filed: December 27, 2001
    Publication date: September 26, 2002
    Inventors: Tatsuya Tomioka, Hiroshi Kawato, Munehiro Chosa
  • Patent number: 5350558
    Abstract: There is disclosed a process for preparing a resin composition for powder molding, comprising 50 to 97 wt % of a metal or alloy powder and 50 to 3 wt % of a thermoplastic resin having heat resistance and crystallinity, which process comprises dissolving the thermoplastic resin having heat resistance crystallinity in a solvent and at the same time, dispersing therein at least one metal or alloy powder selected from iron, brass, nickel silver, stainless steel and aluminum, having an average particle diameter of not more than 500 .mu.m to thereby prepare a mixture. In addition, there is disclosed a process for producing a powder molded product which comprises cold compressing molding the above resin composition and then heating the molding at a temperature not less than the melting point of the thermoplastic resin. This powder molded product has excellent dimensional stability against heat, chemical resistance, and mechanical strength.
    Type: Grant
    Filed: August 4, 1993
    Date of Patent: September 27, 1994
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Hiroshi Kawato, Tatsuya Tomioka
  • Patent number: 5256326
    Abstract: There is disclosed a process for preparing a resin composition for powder molding, comprising 50 to 97 wt % of a metal or alloy powder and 50 to 3 wt % of a thermoplastic resin having heat resistance and crystallinity, which process comprises dissolving the thermoplastic resin having heat resistance crystallinity in a solvent and at the same time, dispersing therein at least one metal or alloy powder selected from iron, brass, nickel silver, stainless steel and aluminum, having an average particle diameter of not more than 500 .mu.m to thereby prepare a mixture. In addition, there is disclosed a process for producing a powder molded product which comprises cold compressing molding the above resin composition and then heating the molding at a temperature not less than the melting point of the thermoplastic resin. This powder molded product has excellent dimensional stability against heat, chemical resistance, and mechanical strength.
    Type: Grant
    Filed: May 20, 1991
    Date of Patent: October 26, 1993
    Assignee: Idemitsu Kosan Co. Ltd.
    Inventors: Hiroshi Kawato, Tatsuya Tomioka