Patents by Inventor Hiroshi Takabayashi
Hiroshi Takabayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230087148Abstract: Wound positive-electrode core body exposed pails are bundled and connected to a positive-electrode collector body. A tape is affixed straddling a separator positioned on the outermost surface of a winding electrode body, and the outermost surface of the wound positive-electrode core body exposed parts. The tape has a porous base material and an adhesive layer provided on the base material. The tape has a region in which the adhesive layer b is not provided on the base material a between the connection part between the tape and the separator positioned on the outermost surface of the winding electrode body, and the connection part between the tape and the outermost surface of the wound positive-electrode core body exposed parts.Type: ApplicationFiled: February 8, 2021Publication date: March 23, 2023Applicant: SANYO Electric Co., Ltd.Inventors: Hiroshi Takabayashi, Ryuhei Kai
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Publication number: 20220407166Abstract: An electricity storage device includes: an electrode body including at least one positive electrode plate, at least one negative electrode plate, and a separator. an insulating holder that is formed by folding a sheet made of an insulating material and accommodates therein the electrode body; an outer case which has an opening and accommodates therein the electrode body with the insulating holder and an electrolyte; and a sealing plate. The outer case has a bottom plate part and a plurality of side walls standing from the bottom plate part, and the opening is formed in a position to face the bottom plate part. The insulating holder has a plurality of side surface parts respectively facing the plurality of side walls, and a bottom surface part that faces the bottom plate part. At least one of the side surface parts or the bottom surface part has a bellow-folded structure.Type: ApplicationFiled: November 12, 2020Publication date: December 22, 2022Inventors: Hitoshi MAEDA, Mitsuhiro OKADA, Hiroshi TAKABAYASHI
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Publication number: 20220399620Abstract: A terminal structure to be adopted for a power storage device including an outer case that has an opening, includes: a sealing plate sealing the opening; a terminal member inserted into a terminal hole formed in the sealing plate and electrically connected to an electrode; and a first insulating member arranged between the sealing plate and the terminal member, and arranged on an outer surface side of the sealing plate facing an outer side of the power storage device. The terminal member has a first extended part extending further outward than an outer periphery of the terminal hole on the outer side of the power storage device. A first protruding part or a second recessed part provided to the first insulating member and a first recessed part or a second protruding part provided to the sealing plate or to the first extended part fit with each other.Type: ApplicationFiled: November 12, 2020Publication date: December 15, 2022Inventors: Mitsuhiro OKADA, Hitoshi MAEDA, Hiroshi TAKABAYASHI
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Patent number: 11424517Abstract: A negative electrode terminal includes a flange, and a connection portion disposed on a first surface of the flange. The connection portion is inserted into a terminal attachment hole. The negative electrode terminal includes a first area made of aluminium or an aluminium alloy, and a second area made of copper or a copper alloy. In the flange, the second area is disposed adjacent to the first surface, and the first area is disposed adjacent to the second surface. A boundary between the first area and the second area is disposed between the first surface and the second surface. A thinnest portion of the first area of the flange in the thickness direction of the flange has a thickness of larger than or equal to 0.3 mm. An external electroconductive member made of aluminium or an aluminium alloy is welded to the flange to form a welded portion.Type: GrantFiled: December 6, 2019Date of Patent: August 23, 2022Assignee: SANYO Electric Co., Ltd.Inventors: Yohei Muroya, Hiroshi Takabayashi
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Patent number: 11411224Abstract: A highly reliable secondary battery is provided, in which a short circuit between a positive electrode plate and a negative electrode plate is prevented. The negative electrode plate includes a negative electrode core and a negative electrode active material layer formed on the negative electrode core. An electrode assembly includes a negative electrode core-stacked portion including stacked layers of the negative electrode core, and the negative electrode core-stacked portion is joined to a first surface of the negative electrode current collector to form a joined portion. The irregularity-formed portion is formed on a second surface of the negative electrode current collector that is opposite to the first surface and is located in a portion of the negative electrode current collector in which the joined portion is formed. A sheet member used as a cover member is disposed on the second surface so as to cover the irregularity-formed portion.Type: GrantFiled: December 10, 2019Date of Patent: August 9, 2022Assignee: SANYO Electric Co., Ltd.Inventors: Hiroshi Takabayashi, Shinichirou Yoshida
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Publication number: 20220213337Abstract: The invention relates to a non-pigmented composition comprising a) a block co-polymer comprising at least one first block and at least one second block which is different from the first block, wherein the first block comprises repeating units 1, repeating unit 1 and the second block comprises repeating units 2, repeating unit 2 wherein Z represents O or NH, R1 represents H or CH3, R2 represents a group selected from hydrocarbyl groups and ether group-containing groups, R3 represents an organic group having 2 to 4 carbon atoms, R4 and R5 independently represent an organic group, wherein R4 and R5 are optionally linked to each other to form a cyclic structure, and b) a polymer comprising at least one acidic group, and having a number average molecular weight of 300 g/mol or higher.Type: ApplicationFiled: April 22, 2020Publication date: July 7, 2022Inventors: Andreas Okkel, Hiroshi Yonehara, Benjamin Lindner, Jörg Bömer, Albert Frank, Udo Krappe, Ryo Takabayashi, Yoshizumi Kohara
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Publication number: 20220094024Abstract: A method of manufacturing a secondary battery including a joining step of clamping a negative electrode core body stacked part and a negative electrode current collector by a horn and an anvil, and in a state where the anvil is in contact with the negative electrode current collector, ultrasonically joining the negative electrode core body stacked part and the negative electrode current collector to form a joint part; and an oxidation treatment step of oxidizing a portion, in contact with the anvil, of the negative electrode current collector in the joining step.Type: ApplicationFiled: December 24, 2019Publication date: March 24, 2022Applicant: SANYO Electric Co., Ltd.Inventor: Hiroshi Takabayashi
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Patent number: 11283140Abstract: A negative electrode includes a first region formed of a first material and a second region formed of a second material having a different ionization tendency from the first material. The negative electrode terminal includes a flange that is disposed so as to face the outer surface of a sealing plate. A sealing plate side insulating member is disposed between the flange and the sealing plate. A boundary between the first region and the second region has an exposed part that is exposed to the outside, and the exposed part is positioned at an opposite corner on the periphery of the flange to the sealing plate.Type: GrantFiled: August 23, 2019Date of Patent: March 22, 2022Assignee: SANYO Electric Co., Ltd.Inventors: Hiroshi Takabayashi, Yohei Muroya
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Publication number: 20220059907Abstract: A welding structure of metal members includes a first member having a first opposing surface, a second member having a second opposing surface, and a welding portion fixing the first member and the second member to each other. A gap is formed between the first opposing surface and the second opposing surface. R1>R2 is satisfied where R1 represents a width of the welding portion in the gap and R2 represents a width of the welding portion on the first opposing surface of the first member. T2>T1 is satisfied where T2 represents a thickness of the second member in the portion where the welding portion is formed and T1 represents a thickness of the first member in the portion where the welding portion is formed. 0.8?D1/T1?1.2 is satisfied where D1 represents a depth of the welding portion in the second member from the second opposing surface.Type: ApplicationFiled: August 10, 2021Publication date: February 24, 2022Inventors: Takafumi TSUJIGUCHI, Kazuki OSHIMA, Ryoichi WAKIMOTO, Hiroshi TAKABAYASHI
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Publication number: 20210367311Abstract: Provided is an electricity storage device having a high volumetric energy density and high reliability. The electricity storage device includes: an electrode assembly including first and second electrode plates and a separator interposed therebetween; an exterior housing that houses the electrode assembly; a lid that covers an opening of the exterior housing; and electrode terminals that are electrically connected to the electrode assembly and partially protrude from the lid to the outside. The lid has a liquid injection hole for injecting an electrolytic solution into the exterior housing. A tubular member extending from the lid toward the electrode assembly is provided between the outer surface of the lid and the electrode assembly so as to surround an opening of the liquid injection hole. A covering member connected to the tubular member and interposed between the liquid injection hole and the electrode assembly is provided.Type: ApplicationFiled: August 9, 2021Publication date: November 25, 2021Applicant: SANYO Electric Co., Ltd.Inventors: Hiroshi Takabayashi, Hiroyuki Yamada
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Publication number: 20210359364Abstract: A battery having an electrode assembly including a positive-electrode and a negative-electrode terminal attached to a sealing plate. The electrode assembly has surfaces parallel to a direction in which the positive and the negative electrode plates are stacked, the surfaces including one surface that faces the sealing plate. The positive and the negative electrode plate respectively include positive-electrode and a negative-electrode tabs respectively electrically connected to the positive-electrode and the negative-electrode terminals through positive-electrode and negative-electrode current collectors disposed between the electrode assembly and the sealing plate. The positive-electrode and the negative electrode tabs are welded to the respective positive-electrode and negative-electrode current collectors. A porous body that is electrically insulative is disposed between the one surface and the positive-electrode current collector and between the one surface and the negative-electrode current collector.Type: ApplicationFiled: November 25, 2019Publication date: November 18, 2021Applicant: SANYO Electric Co., Ltd.Inventor: Hiroshi Takabayashi
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Patent number: 11152673Abstract: A positive electrode collector has a part connected to a positive electrode terminal and a part connected to a positive electrode tab. In the positive electrode collector, a fuse portion is provided between the part connected to the positive electrode terminal and the part connected to the positive electrode tab. In the positive electrode collector, a region closer to the part connected to the positive electrode terminal than the fuse portion is referred to as a first region, and a region closer to the part connected to the positive electrode tab than the fuse portion is referred to as a second region. An insulating plate as an insulating member disposed between the positive electrode collector and an electrode body is connected to the second region, and the second region is prevented from moving toward the first region after the fuse portion blows.Type: GrantFiled: December 4, 2018Date of Patent: October 19, 2021Assignee: SANYO Electric Co., Ltd.Inventors: Ryoichi Wakimoto, Hiroshi Takabayashi
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Patent number: 11133545Abstract: A prismatic secondary battery includes an electrode body having a positive electrode plate and a negative electrode plate, a prismatic outer casing accommodating the electrode body, a sealing plate sealing the opening of the prismatic outer casing, a negative electrode terminal attached to the sealing plate, and a negative electrode collector electrically connecting the negative electrode plate and the negative electrode terminal. An insulating member is disposed between the sealing plate and the negative electrode terminal. An insulating sheet is disposed between the sealing plate and the negative electrode collector. The insulating member and the insulating sheet are disposed so as to overlap with each other in a direction perpendicular to the sealing plate.Type: GrantFiled: December 4, 2018Date of Patent: September 28, 2021Assignee: SANYO Electric Co., Ltd.Inventors: Ryoichi Wakimoto, Hiroshi Takabayashi
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Patent number: 11121440Abstract: Provided is an electricity storage device having a high volumetric energy density and high reliability. The electricity storage device includes: an electrode assembly including first and second electrode plates and a separator interposed therebetween; an exterior housing that houses the electrode assembly; a lid that covers an opening of the exterior housing; and electrode terminals that are electrically connected to the electrode assembly and partially protrude from the lid to the outside. The lid has a liquid injection hole for injecting an electrolytic solution into the exterior housing. A tubular member extending from the lid toward the electrode assembly is provided between the outer surface of the lid and the electrode assembly so as to surround an opening of the liquid injection hole. A covering member connected to the tubular member and interposed between the liquid injection hole and the electrode assembly is provided.Type: GrantFiled: January 23, 2019Date of Patent: September 14, 2021Assignee: SANYO Electric Co., Ltd.Inventors: Hiroshi Takabayashi, Hiroyuki Yamada
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Patent number: 11088426Abstract: An electric storage device includes an electrode body including a plurality of first electrode plates and a plurality of second electrode plates, a first electrode output terminal, a second electrode output terminal, a first current collector, and a second current collector. The first electrode plates have first tabs that protrude from the electrode body and have conductivity and are connected to the first current collector. The first tabs are stacked to form a first tab stack, one surface of the first tab stack is in contact with the first current collector, and a first protective sheet is disposed on and in contact with the other surface on the side opposite to the one surface. On the periphery of the first protective sheet, there is a corner formed by two adjacent sides. At least the corner of the first protective sheet is joined to the first tab stack.Type: GrantFiled: February 5, 2019Date of Patent: August 10, 2021Assignees: SANYO Electric Co., Ltd., PANASONIC CORPORATIONInventors: Hiroshi Takabayashi, Naofumi Nakata
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Patent number: 10910673Abstract: An electrode body, which includes a positive electrode plate and a negative electrode plate, includes a positive-electrode tab group that is composed of a plurality of positive electrode tabs. The positive-electrode tab group is disposed between a sealing plate and an electrode body, and a positive-electrode current collector includes a base portion and a tab connection portion that is folded from an end of the base portion. The base portion of the positive-electrode current collector is connected to a positive electrode terminal, and the tab connection portion of the positive-electrode current collector is connected to the positive-electrode tab group. A fuse portion is formed in the positive-electrode current collector, and a first-insulator second region of a first insulator, which is connected to an inner insulator, is disposed between the base portion and the tab connection portion.Type: GrantFiled: June 27, 2018Date of Patent: February 2, 2021Assignee: SANYO Electric Co., Ltd.Inventors: Ryoichi Wakimoto, Hiroshi Takabayashi
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Patent number: 10833372Abstract: An electrode body, which includes a positive electrode plate and a negative electrode plate, is contained in a battery case, which is composed of a rectangular casing and a sealing plate. A first positive-electrode tab group, which is composed of a plurality of positive electrode tabs, and a second positive-electrode tab group, which is composed of a plurality of positive electrode tabs, are disposed between the sealing plate and the electrode body. The first positive-electrode tab group and the second positive-electrode tab group are disposed so as to be displaced from each other in the longitudinal direction of the sealing plate. The first positive-electrode tab group and the second positive-electrode tab group are connected to different positions on a positive-electrode current collector.Type: GrantFiled: June 19, 2018Date of Patent: November 10, 2020Assignee: SANYO Electric Co., Ltd.Inventors: Ryoichi Wakimoto, Hiroshi Takabayashi
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Publication number: 20200274189Abstract: A positive electrode terminal is inserted into a current-collector through hole formed, in a positive electrode current collector and riveted in a spot-faced hole formed in the positive electrode current collector. A protrusion is formed on a bottom surface of the spot-faced hole so as to extend around the current-collector through hole, and a riveted portion of the positive electrode terminal covers the protrusion. The riveted portion of the positive electrode terminal is weld-connected to an edge of the spot-faced hole.Type: ApplicationFiled: January 3, 2020Publication date: August 27, 2020Applicant: SANYO Electric Co., Ltd.Inventors: Yohei Muroya, Hiroshi Takabayashi, Tomokazu Yamanaka
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Publication number: 20200243868Abstract: A highly reliable secondary battery is provided, in which a short circuit between a positive electrode plate and a negative electrode plate is prevented. The negative electrode plate includes a negative electrode core and a negative electrode active material layer formed on the negative electrode core. An electrode assembly includes a negative electrode core-stacked portion including stacked layers of the negative electrode core, and the negative electrode core-stacked portion is joined to a first surface of the negative electrode current collector to form a joined portion. The irregularity-formed portion is formed on a second surface of the negative electrode current collector that is opposite to the first surface and is located in a portion of the negative electrode current collector in which the joined portion is formed. A sheet member used as a cover member is disposed on the second surface so as to cover the irregularity-formed portion.Type: ApplicationFiled: December 10, 2019Publication date: July 30, 2020Applicant: SANYO Electric Co., Ltd.Inventors: Hiroshi Takabayashi, Shinichirou Yoshida
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Publication number: 20200212415Abstract: A negative electrode terminal includes a flange, and a connection portion disposed on a first surface of the flange. The connection portion is inserted into a terminal attachment hole. The negative electrode terminal includes a first area made of aluminium or an aluminium alloy, and a second area made of copper or a copper alloy. In the flange, the second area is disposed adjacent to the first surface, and the first area is disposed adjacent to the second surface. A boundary between the first area and the second area is disposed between the first surface and the second surface. A thinnest portion of the first area of the flange in the thickness direction of the flange has a thickness of larger than or equal to 0.3 mm. An external electroconductive member made of aluminium or an aluminium alloy is welded to the flange to form a welded portion.Type: ApplicationFiled: December 6, 2019Publication date: July 2, 2020Applicant: SANYO Electric Co., Ltd.Inventors: Yohei Muroya, Hiroshi Takabayashi