Abstract: A method for molding a composite material in which a curved corner is formed between two planes by using a molding jig includes: shaping a laminated body in such a manner that a thickness of the laminated body is decreased from an outer side toward an inner side of the corner, by using the molding jig in which the angle formed by the two planes is a first bending angle, the laminated body including fiber sheets laminated so as to have the corner curved at the first bending angle; and shaping the laminated body in such a manner that the thickness is decreased from the outer side toward the inner side by curving the corner so as to form a second bending angle, by using the molding jig in which the angle formed by the two planes is the second bending angle smaller than the first bending angle.

Abstract: A method for producing a fiber-reinforced resin molded article includes disposing a suction medium, a resin barrier aeration medium and a fiber base material in a cavity such that the suction medium is disposed between an end part of the fiber base material and a mold, and the resin barrier aeration medium is disposed between the suction medium and the end part of the fiber base material. The method further includes: impregnating the fiber base material with a resin by injecting the resin from an injection part, while reducing a pressure in the cavity by suction from a suction part; curing the resin with which the fiber base material is impregnated; and releasing a fiber-reinforced resin in which the fiber base material and the resin are integrated.

Abstract: A method for molding composite material such as a spar formed with a curved corner part is provided with: a first shaping step of shaping a laminate so that the board thickness of the laminate is reduced from the outside of the corner part toward the inside thereof, the laminate having the corner part curved at a first bending angle and comprising fiber sheets laminated to each other; and a second shaping step of curving the corner part of the laminate to form a second bending angle smaller than the first bending angle, and shaping the laminate so that the board thickness of the laminate is reduced from the inside of the corner part toward the outside thereof.

Abstract: A device 100 for molding a fiber-reinforced plastic structure is a device for manufacturing a fiber-reinforced plastic structure 200 integrating a stringer 2, which is a fiber-reinforced plastic member having a longer dimension in a longitudinal direction D than in a direction perpendicular to the longitudinal direction D, with a skin 1, which is a fiber-reinforced plastic member. The skin 1 is provided with a positioning plate 3, which is disposed along the skin 1 and engages with a bottom surface 201 of an end part 21 of a mandrel 20 for molding the stringer 2. The positioning plate 3 positions the stringer 2 relative to the skin 1, at least in the direction intersecting the longitudinal direction D.

Abstract: A method for manufacturing a composite material includes placing a netlike sheet material, through which a resin composition permeates, on reinforcing fiber substrates disposed on a forming die. The method includes covering the reinforcing fiber substrates disposed on the forming die and the bag surface-smoothing sheet with a bag film to form a sealed forming space between the bag film and the forming die. The method includes infusing a resin composition into the forming space to impregnate the reinforcing fiber substrates. The method includes curing the resin composition impregnated in the reinforcing fiber substrates. Warp yarns and weft yarns are disposed in a lattice pattern and, after placing the bag surface-smoothing sheet on the reinforcing fiber substrates so that the warp yarns and the weft yarns form acute angles with respect to corners of the reinforcing fiber substrates, the bag surface-smoothing sheet projecting from the reinforcing fiber substrates is bent.

Abstract: An object is to provide a device and method for manufacturing a fiber-reinforced plastic molded article, whereby two members can be accurately positioned with respect to each other upon integral molding of the members via a VaRTM method. A device for manufacturing a fiber-reinforced plastic molded article includes a skin mold in which a skin, which is a cured fiber-reinforced composite member, is mounted; a stringer mold that is configured to accommodate a stringer, which is a fabric to be joined to the skin; and a folded plate that is configured to accommodate the stringer mold and includes a positioning portion for positioning with respect to a positioning portion provided on the skin.

Abstract: A method of molding composite materials including shaping a laminate having fiber sheets laminated over one another, by bending the laminate in an X-direction and a Y-direction, in a three-dimensional orthogonal coordinate system. The method further includes mounting the laminate that has been shaped, onto a mold material deformed in a Z-direction, impregnating a resin material into the laminate while adjusting an amount of the resin material filled in, and molding the composite materials that have cured such that the composite materials are shaped to have a first inclined surface inclined at a first inclination angle with respect to a reference plane in the Z-direction. The mold material has a first inclination molding surface that molds the first inclined surface, and a second inclination molding surface that molds a surface of the composite materials into a second inclined surface having a second inclination angle smaller than the first inclination angle.

Abstract: It is provided a fiber-reinforced-plastic producing device, a movable stage, a shaped fabric producing method, and a fiber-reinforced-plastic producing method, with which when a fabric is bent in a resin transfer molding method, wrinkles can be prevented from being formed in the vicinity of the bent portion. The fiber-reinforced-plastic producing device includes a molding die having a first placement surface on which a fabric is placed, and a formation surface having a predetermined angle with respect to the first placement surface; and a movable stage having a second placement surface on which an end section of the fabric is placed, and located adjacent to the molding die, wherein the movable stage is configured so as to be movable below the first placement surface after the second placement surface forms a continuous plane with the first placement surface and is inclined with respect to the first placement surface.

Abstract: In the manufacturing method of the present invention, as preparation for providing a mold 30 with protrusions 31 and 32 to be printed on an FRP material of a skin 1 in co-bold molding, which requires resetting of the skin 1 to the mold 30, a long protrusion 32A and a short protrusion 32B are interchangeable as one protrusion 32. The long protrusion 32A is printed to form a second recessed part 12 in the skin 1, and before the skin 1 is reset, the long protrusion 32A is replaced with the short protrusion 32B. In this way, as the short protrusion 32B is housed in the second recessed part 12 formed during elongation of the mold 30, the skin 1 can be reset in the state of being positioned relative to the mold 30 by the first protrusion 31 and the short protrusion 32B.

Abstract: The molding method of the present invention configures: a mandrel 2 being a mold for molding the material of a fiber-reinforced plastic 1 and having multiple pieces 21 to 24 adjacent to one another in a longitudinal direction D; and an angle material 3 formed of a material having a linear expansion coefficient approximate to the linear expansion coefficient of the fiber-reinforced plastic, and aligning the pieces 21 to 24 along the longitudinal direction D. The method includes: a mandrel disposing step S2 of disposing the pieces 21 to 24 with gaps G1 to G3 between one another; an angle material disposing step S3 of disposing the angle material 3 on the pieces 21 to 24; and a heating to cure and molding step S5 of molding the fiber-reinforced plastic by heating the material of the fiber-reinforced plastic while aligning the pieces 21 to 24 by the angle material 3.

Abstract: In a molding method using a VaRTM process in which a workpiece is impregnated with resin in a vacuum, the flow channel resistance or the thickness of which is not constant, an air-permeable sheet only permeable to gas and not permeable to resin (liquid) is arranged at the bottom surface of the workpiece to cover the total length of the workpiece in a direction in which the flow channel resistance or the thickness of the workpiece varies, to impregnate the resin.

Abstract: In the manufacturing method of the present invention, as preparation for providing a mold 30 with protrusions 31 and 32 to be printed on an FRP material of a skin 1 in co-bold molding, which requires resetting of the skin 1 to the mold 30, a long protrusion 32A and a short protrusion 32B are interchangeable as one protrusion 32. The long protrusion 32A is printed to form a second recessed part 12 in the skin 1, and before the skin 1 is reset, the long protrusion 32A is replaced with the short protrusion 32B. In this way, as the short protrusion 32B is housed in the second recessed part 12 formed during elongation of the mold 30, the skin 1 can be reset in the state of being positioned relative to the mold 30 by the first protrusion 31 and the short protrusion 32B.

Abstract: A device 100 for molding a fiber-reinforced plastic structure is a device for manufacturing a fiber-reinforced plastic structure 200 integrating a stringer 2, which is a fiber-reinforced plastic member having a longer dimension in a longitudinal direction D than in a direction perpendicular to the longitudinal direction D, with a skin 1, which is a fiber-reinforced plastic member. The skin 1 is provided with a positioning plate 3, which is disposed along the skin 1 and engages with a bottom surface 201 of an end part 21 of a mandrel 20 for molding the stringer 2. The positioning plate 3 positions the stringer 2 relative to the skin 1, at least in the direction intersecting the longitudinal direction D.

Abstract: The molding method of the present invention configures: a mandrel 2 being a mold for molding the material of a fiber-reinforced plastic 1 and having multiple pieces 21 to 24 adjacent to one another in a longitudinal direction D; and an angle material 3 formed of a material having a linear expansion coefficient approximate to the linear expansion coefficient of the fiber-reinforced plastic, and aligning the pieces 21 to 24 along the longitudinal direction D. The method includes: a mandrel disposing step S2 of disposing the pieces 21 to 24 with gaps G1 to G3 between one another; an angle material disposing step S3 of disposing the angle material 3 on the pieces 21 to 24; and a heating to cure and molding step S5 of molding the fiber-reinforced plastic by heating the material of the fiber-reinforced plastic while aligning the pieces 21 to 24 by the angle material 3.

Abstract: The present invention provides a device and a method for molding fiber-reinforced plastics by which the molding cost can be reduced. A device for molding a fiber-reinforced plastic member 1 of the present invention includes a mold 40, and pressure plates 10 and 20 which press a fiber base material F and a resin R against the mold 40. An adjusting mechanism is configured to be able to adjust the dimensions of gaps G1 and G2 between the mold 40 and the pressure plates 10 and 20, and a fiber-reinforced plastic member 50 is obtained by heating, and then curing or solidifying the resin R impregnated in the fiber base material F.