Patents by Inventor Hirotaka Inoue

Hirotaka Inoue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220316101
    Abstract: One aspect of the present disclosure relates to a method for manufacturing a spun yarn made of carbon nanotubes. The method includes: a spun yarn precursor ? production step of producing a spun yarn precursor ? by pulling a plurality of carbon nanotubes from a carbon nanotube forest and spinning the carbon nanotubes while applying a tension of 6 mN or less per centimeter of a width of the carbon nanotube forest to the carbon nanotubes; a spun yarn precursor ? production step of producing a spun yarn precursor ? by applying a higher tension than in the spun yarn precursor ? production step to the spun yarn precursor ? to densify the spun yarn precursor ?; and a spun yarn production step of producing the spun yarn by electrically heating the spun yarn precursor ? while applying a tension to the spun yarn precursor ?.
    Type: Application
    Filed: March 31, 2022
    Publication date: October 6, 2022
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, National University Corporation Okayama University
    Inventors: Akira KUNITOMO, Kazuhiko TAKAHASHI, Yasuhiko HAYASHI, Hirotaka INOUE, Kensuke UEHARA
  • Publication number: 20220314318
    Abstract: Provided is a method for producing a sliding member formed by impregnating a porous base member made of a bronze-based alloy with a resin material, the sliding member including a sliding surface where both the porous base member and the resin material are exposed, the method including: a step of preparing a back metal layer; a porous base member formation step of forming the porous base member by depositing particles of the bronze-based alloy on a surface of the back metal layer and sintering the particles; an impregnation step of impregnating the porous base member with the resin material; a deformation step of deforming an end edge of the back metal layer in a direction away from the sliding surface; and a cutting step of cutting the porous base member impregnated with the resin material to form the sliding surface.
    Type: Application
    Filed: April 1, 2022
    Publication date: October 6, 2022
    Inventors: Ayako YAMAMOTO, Yoshifumi ITO, Norihito WATANABE, Hirotaka INOUE, Akihiro MATSUOKA
  • Publication number: 20220282349
    Abstract: The linear groove formation method includes a resist forming process of forming a coated resist on a surface of a steel sheet, a laser irradiating process of irradiating laser beams onto the steel sheet while repeating a laser scanning in a direction intersecting a rolling direction of the steel sheet cyclically in the rolling direction of the steel sheet to remove the coated resist in portions irradiated with the laser beams, and an etching process of forming linear grooves by etching portions of the steel sheet from which the coated resist is removed. In the laser irradiating process, the coated resist is removed by using two or more laser irradiating devices, with a certain irradiation energy, a certain beam diameter in a direction perpendicular to a laser scanning direction, and a certain incidence angle with respect to the surface of the steel sheet.
    Type: Application
    Filed: July 3, 2020
    Publication date: September 8, 2022
    Applicant: JFE Steel Corporation
    Inventors: Takeshi Omura, Yoshihisa Ichihara, Shigehiro Takajo, Hirotaka Inoue
  • Publication number: 20220275487
    Abstract: A grain-oriented electrical steel sheet having linear grooves formed cyclically in a rolling direction of the grain-oriented electrical steel sheet such that a longitudinal direction of the linear grooves intersects the rolling direction, in which each of the linear grooves has a discontinuous portion of center lines where center lines of the groove are shifted in a groove width direction, and when a width of the linear groove is defined as a and a distance in the groove width direction between the center lines in the discontinuous portion of center lines is defined as b, a and b satisfy relational expression (1) below. 0.05?b/a?0.
    Type: Application
    Filed: July 3, 2020
    Publication date: September 1, 2022
    Applicant: JFE Steel Corporation
    Inventors: Yoshihisa Ichihara, Takeshi Omura, Hirotaka Inoue, Shigehiro Takajo, Masanori Odachi, Kunihiro Senda
  • Patent number: 11430599
    Abstract: Iron core vibration and transformer noise can be reduced by using, as a transformer iron core, an iron core formed by a stack of at least two types of grain-oriented electrical steel sheets that differ in magnetostriction by 2×10?7 or more when excited from 0 T to 1.7 T.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: August 30, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Seiji Okabe, Takeshi Omura, Hirotaka Inoue
  • Publication number: 20220267872
    Abstract: A linear groove formation method including forming a coated resist on a surface of a steel sheet, irradiating two or more laser beams onto the surface of the steel sheet while scanning the laser beams in a direction intersecting the rolling direction of the steel sheet cyclically in a rolling direction of the steel sheet, and forming linear grooves by etching portions of the steel sheet. In the laser irradiating process, the coated resist is removed continuously in a sheet transverse direction of the steel sheet by using the laser beams irradiated from respective ones of two or more laser irradiation devices arranged in the sheet transverse direction, and the laser beams are irradiated by shifting centers of two of the laser beams irradiated from two of the laser two of the laser irradiation devices adjacent to each other in the sheet transverse direction.
    Type: Application
    Filed: July 3, 2020
    Publication date: August 25, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshihisa ICHIHARA, Takeshi OMURA, Hirotaka INOUE, Shigehiro TAKAJO
  • Patent number: 11387025
    Abstract: Disclosed is a grain-oriented electrical steel sheet including: closure domains, each containing a discontinuous region at a part thereof and extending at an angle within 30° with respect to a transverse direction of the steel sheet, wherein a closure domain overlapping portion in the discontinuous region on one surface of the steel sheet has a length ? in the transverse direction that is longer than a length ? in the transverse direction of the closure domain overlapping portion on the other surface of the steel sheet, and the length ? satisfies 0.5???5.0 and the length ? satisfies 0.2????0.8?. Consequently, the iron loss and the deterioration of magnetostrictive properties are suppressed in discontinuous regions, which would be inevitably formed when magnetic domain refining treatment is performed using a plurality of irradiation devices.
    Type: Grant
    Filed: February 20, 2018
    Date of Patent: July 12, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Hirotaka Inoue, Shigehiro Takajo
  • Patent number: 11174526
    Abstract: A grain-oriented electrical steel sheet that includes a base coating with a high TiN ratio advantageous for the application of tension to the steel sheet and has excellent magnetic property is provided. The grain-oriented electrical steel sheet includes: a base coating having a peak value PTiN of TiN in the form of osbornite, observed in a range of 42°<2?<43° and a peak value PSiO2 of SiO2 in the form of cristobalite, observed in a range of 23°<2?<25° of both more than 0 and satisfying a relationship PTiN?PSiO2, in thin-film X-ray diffraction analysis; and an iron loss W17/50 of 1.0 W/kg or less.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: November 16, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Tomoyuki Okubo, Hirotaka Inoue
  • Publication number: 20210310096
    Abstract: Provided is a method for manufacturing a grain-oriented electrical steel sheet. The method comprises: hot rolling a slab to obtain a hot rolled sheet; subjecting the hot rolled sheet to hot band annealing as necessary; subjecting the hot rolled sheet to cold rolling; subjecting the cold rolled sheet to decarburization annealing; applying an annealing separator having MgO as a main component onto a surface of the decarburization annealed sheet and subjecting the decarburization annealed sheet to final annealing to form the forsterite film; and applying an insulating coating treatment liquid onto the final annealed sheet and subjecting the final annealed sheet to flattening annealing to form a tension-applying insulating coating. A difference in total tensions between one and opposite surfaces of the sheet is less than 0.5 MPa. A difference in tensions between the forsterite films in one and opposite surfaces of the sheet is 0.5 MPa or more.
    Type: Application
    Filed: June 17, 2021
    Publication date: October 7, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Patent number: 11031163
    Abstract: An excellent low noise property and excellent low iron loss property are obtained. A grain-oriented electrical steel sheet includes refined magnetic domains formed by electron beam irradiation. When the maximum magnetic flux density is 1.7 T, the grain-oriented electrical steel sheet has a residual magnetic flux density of 0.1 to 0.7 times the residual magnetic flux density before the electron beam irradiation and a maximum magnetizing force of 1.1 to 2.0 times the maximum magnetizing force before the electron beam irradiation.
    Type: Grant
    Filed: January 24, 2017
    Date of Patent: June 8, 2021
    Assignee: JFE Steel Corporation
    Inventors: Takeshi Omura, Shigehiro Takajo, Hirotaka Inoue
  • Publication number: 20210115549
    Abstract: A nitriding apparatus for manufacturing a grain-oriented electrical steel sheet is provided. The nitriding apparatus includes: a nitriding gas supply pipe for introducing gas including at least ammonia or nitrogen; and a nitriding treatment portion for successively performing high-temperature nitriding and low-temperature nitriding in nitriding treatment. The nitriding treatment portion includes a high-temperature treatment portion for performing the high-temperature nitriding and a low-temperature treatment portion for performing the low-temperature nitriding, and the nitriding gas supply pipe to the high-temperature treatment portion includes a cooling device.
    Type: Application
    Filed: December 17, 2020
    Publication date: April 22, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Yukihiro SHINGAKI, Hirotaka INOUE
  • Publication number: 20210043358
    Abstract: A grain-oriented electrical steel sheet for a wound transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t?0.20 mm, the iron loss deterioration ratio is 60% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 55% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 50% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 0.6 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Application
    Filed: January 31, 2019
    Publication date: February 11, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Hirotaka INOUE, Seiji OKABE, Takeshi OMURA
  • Publication number: 20210027939
    Abstract: Vibration of an iron core is reduced to reduce transformer noise. An iron core for a transformer comprises a plurality of grain-oriented electrical steel sheets stacked together, wherein at least one of the plurality of grain-oriented electrical steel sheets: (1) has a region in which closure domains are formed in a direction crossing a rolling direction and a region in which no closure domains are formed; and (2) has an area ratio R of 0.10% to 30%, the area ratio R being an area ratio, to the whole grain-oriented electrical steel sheet, of a region in which a shrinkage amount at a maximum displacement point when excited in the rolling direction at a maximum magnetic flux density of 1.7 T and a frequency of 50 Hz is at least 2×10?7 less than a shrinkage amount in the region in which no closure domains are formed.
    Type: Application
    Filed: March 29, 2019
    Publication date: January 28, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Patent number: 10900113
    Abstract: In a grain-oriented electrical steel sheet manufacturing process of processing a steel slab having a predetermined composition to a final sheet thickness and then performing primary recrystallization annealing and nitriding treatment, the nitriding treatment is performed in at least two stages of temperatures including high-temperature nitriding and low-temperature nitriding, and a residence time in the high-temperature nitriding is 3 seconds or more and 600 seconds or less. In this way, nitrogen is efficiently diffused into the steel of the steel sheet before secondary recrystallization to precipitate AlN. Such a method can manufacture a grain-oriented electrical steel sheet having excellent magnetic property.
    Type: Grant
    Filed: September 4, 2015
    Date of Patent: January 26, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Hirotaka Inoue
  • Publication number: 20210020349
    Abstract: Vibration of an iron core is reduced to reduce transformer noise. An iron core for a transformer comprises a plurality of grain-oriented electrical steel sheets stacked together, wherein at least one of the plurality of grain-oriented electrical steel sheets: (1) has a region in which closure domains are formed in a direction crossing a rolling direction and a region in which no closure domains are formed; (2) has an area ratio R0 of 0.10% to 3.0%, the area ratio R0 being defined as a ratio of S0 to S; and (3) has an area ratio R1a of 50% or more, the area ratio R1a being defined as a ratio of S1a to S1.
    Type: Application
    Filed: March 29, 2019
    Publication date: January 21, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Publication number: 20200373046
    Abstract: A grain-oriented electrical steel sheet for a stacked transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t 0.20 mm, the iron loss deterioration ratio is 85% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 80% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 75% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 1.0 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Application
    Filed: January 31, 2019
    Publication date: November 26, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Hirotaka INOUE, Seiji OKABE, Takeshi OMURA
  • Patent number: 10704113
    Abstract: A magnetic domain refining treatment is performed by dividing a surface of a steel sheet into a plurality of regions in a widthwise direction, disposing a laser irradiation apparatus or an electron beam irradiation apparatus in each of the regions, and forming beam-irradiated regions through beam irradiation, wherein beams are irradiated so that a nature of a juncture between beam-irradiated regions satisfies 0???0.3×a and ?1.2×a+0.02×w?0.5×??6.5????0.13×a?200×(1/w)+5.4 when TD spacing ? at the juncture between the beam-irradiated regions is ?3 to 0 mm, whereby a grain oriented electrical steel sheet having an excellent iron loss property is produced in a good productivity.
    Type: Grant
    Filed: January 8, 2015
    Date of Patent: July 7, 2020
    Assignee: JFE Steel Corporation
    Inventors: Hirotaka Inoue, Shigehiro Takajo, Seiji Okabe
  • Publication number: 20200208234
    Abstract: A grain-oriented electrical steel sheet that includes a base coating with a high TiN ratio advantageous for the application of tension to the steel sheet and has excellent magnetic property is provided. The grain-oriented electrical steel sheet includes: a base coating having a peak value PTiN of TiN in the form of osbornite, observed in a range of 42°<2?<43° and a peak value PMg2SiO4 of Mg2SiO4 in the form of forsterite, observed in a range of 35°<2?<36° of both more than 0 and satisfying a relationship PTiN?PMg2SiO4, in thin-film X-ray diffraction analysis; and an iron loss W17/50 of 1.0 W/kg or less.
    Type: Application
    Filed: March 9, 2020
    Publication date: July 2, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Yukihiro SHINGAKI, Tomoyuki OKUBO, Hirotaka INOUE
  • Patent number: 10626474
    Abstract: A grain-oriented electrical steel sheet that includes a base coating with a high TiN ratio advantageous for the application of tension to the steel sheet and has excellent magnetic property is provided. The grain-oriented electrical steel sheet includes: a base coating having a peak value PTiN of TiN in the form of osbornite, observed in a range of 42°<2?<43° and a peak value PMg2SiO4 of Mg2SiO4 in the form of forsterite, observed in a range of 35°<2?<36° of both more than 0 and satisfying a relationship PTiN?PMg2SiO4, in thin-film X-ray diffraction analysis; and an iron loss W17/50 of 1.0 W/kg or less.
    Type: Grant
    Filed: December 24, 2015
    Date of Patent: April 21, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Tomoyuki Okubo, Hirotaka Inoue
  • Patent number: 10629346
    Abstract: A method of manufacturing a grain oriented electrical steel sheet includes subjecting a steel slab to a rolling process including cold rolling to obtain a steel sheet with a final sheet thickness, the steel slab containing by mass % C: 0.01% to 0.20%, Si: 2.0% to 5.0%, Mn: 0.03% to 0.20%, sol. Al: 0.010% to 0.05%, N: 0.0010% to 0.020%, at least one element selected from S and Se in a total of 0.005% to 0.040%, and the balance including Fe and incidental impurities; forming, by a chemical process, a linear groove extending in a direction forming an angle of 45° or less with a direction orthogonal to a rolling direction of the steel sheet; subjecting the steel sheet to decarburization annealing; applying an annealing separator thereon mainly composed of MgO; and subjecting the steel sheet to final annealing to manufacture a grain oriented electrical steel sheet.
    Type: Grant
    Filed: May 26, 2017
    Date of Patent: April 21, 2020
    Assignee: JFE Steel Corporation
    Inventors: Kunihiro Senda, Hirotaka Inoue, Seiji Okabe