Patents by Inventor Hirotoshi Yamagishi

Hirotoshi Yamagishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6372040
    Abstract: In an arrangement to grip lower part of a portion with larger diameter of single crystal formed by CZ method, the present invention provides an apparatus and a method for growing and pulling up the single crystal without causing deformation or rupture and under dislocation-free and stable condition even when the portion with larger diameter is at high temperature and when the single crystal rod has heavy weight of about 400 kg and large diameter. Under the condition that a material having Shore hardness of not less than 70, Vickers hardness of not more than 100, and tensile strength of not less than 400 MPa is used as a contact member which is used on a portion of gripping members in contact with lower part of the portion with larger diameter, and when minimum diameter of a constricted portion under the portion with larger diameter is set to 12 mm or more, temperature (° C.
    Type: Grant
    Filed: October 6, 2000
    Date of Patent: April 16, 2002
    Assignee: Super Silicon Crystal Research Institute Corp.
    Inventor: Hirotoshi Yamagishi
  • Patent number: 6120749
    Abstract: A silicon single-crystal wafer having a diameter of 6 inches or larger and improved in the dielectric breakdown strength of oxide film especially in a peripheral part thereof is provided to thereby heighten the yield of device chips produced per wafer. This wafer has no crystal defects with regard to the dielectric breakdown strength of oxide film in its peripheral region which extends from the circumference and accounts for up to 50% of the total area, in particular which extends from the circumference to a circle 30 mm apart from the circumference. A process for producing a silicon single crystal for easily producing, by the Czochralski method, a silicon single-crystal wafer improved in the dielectric breakdown strength of oxide film especially in a peripheral part thereof without considerably lowering the production efficiency is provided.
    Type: Grant
    Filed: July 17, 1998
    Date of Patent: September 19, 2000
    Assignee: Shin-Etsu Handotai Co., Ltd
    Inventors: Kiyotaka Takano, Makoto Iida, Eiichi Iino, Masanori Kimura, Hirotoshi Yamagishi
  • Patent number: 6117234
    Abstract: The object of the present invention is to provide an apparatus and a method for preventing dropping of a single crystal having large diameter and heavy weight in a chamber with reduced pressure and for pulling it in reliable and safe manner. After a seed crystal 24a is immersed in Si melt in a quartz crucible 14, the seed crystal is pulled up, and a neck portion 1a with small diameter is formed under the seed crystal 24a, and a spherical constricted portion 1b is formed under the neck portion 1a, whereby a tip 23a of a single crystal support 23 is opened so that it does not come into contact with the constricted portion 1b under pulling operation.
    Type: Grant
    Filed: March 10, 1998
    Date of Patent: September 12, 2000
    Assignee: Super Silicon Crystal Research Institute Corp.
    Inventor: Hirotoshi Yamagishi
  • Patent number: 6113686
    Abstract: A method and apparatus for growing and manufacturing a single crystal according to a so-called Czochralski (CZ) method. A seed crystal 12 is connected to a tip end of a wire 41a as a hanging member 41 to pull and form a single crystal part 15, arm-shaped members 44a of a lifting jig 44 are engaged in a recess 16 of a corrugated portion 14 formed on the single crystal part 15 during the pulling operation, the pulling speeds of both of the arm-shaped members 44a and wire 41a are synchronously controlled to provide smooth transfer between the arm-shaped members 44a and wire 41a, whereby the single crystal part 15 is pulled always at a constant pulling speed. In particular, a heavy-weight single crystal can be safely pulled and formed without any dislocation therein while minimizing an impact force applied to the crystal.
    Type: Grant
    Filed: February 3, 1998
    Date of Patent: September 5, 2000
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Yasushi Nakamura, Seiichiro Otsuka, Koji Midzuishi, Masanori Kimura, Hirotoshi Yamagishi
  • Patent number: 5980630
    Abstract: In a single crystal manufacturing method by a horizontal magnetic field applied CZ method wherein coils are disposed interposing a crucible coaxially with each other, the coils constituting superconductive electromagnets of a magnetic field application apparatus and the silicon crystal is pulled from melt in the crucible while applying a horizontal magnetic field to the melt; an elavation apparatus capable of finely adjusting relative positions of the superconductive electromagnets and the crcucible in a vertical direction is disposed. The descent of a central portion Cm in a depth direction of the melt is canceled by elevating the crucible with the elevating apparatus, the descent being accompanied with proceeding of process of pulling the single crystal, thereby a coil central axis Cc of the superconductive electromagnets always passes through the central portion Cm or below this portion.
    Type: Grant
    Filed: May 20, 1998
    Date of Patent: November 9, 1999
    Assignee: Shin-Etsu Handotai, Co., Ltd.
    Inventors: Eiichi Iino, Kiyotaka Takano, Masanori Kimura, Hirotoshi Yamagishi
  • Patent number: 5871583
    Abstract: An apparatus for producing a silicon single crystal grown by the Czochralski method includes a main chamber having a round soulder interconnecting the upper end of a side wall and the lower end of a neck of the main chamber. The round shoulder has an inside surface so profiled as to form a portion of the periphery of an ellipse drawn about two foci which are composed of the upper end of a heater and a point of the longitudinal axis of a silicon single crystal being grown. The inside surface has a low emissivity. With the apparatus thus constructed, a silicon single crystal having a high dielectric breakdown strength of oxide film (SiO.sub.2) can be produced in a stable manner with high yield and productivity.
    Type: Grant
    Filed: December 26, 1996
    Date of Patent: February 16, 1999
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Kiyotaka Takano, Izumi Fusegawa, Hirotoshi Yamagishi
  • Patent number: 5843229
    Abstract: In a crystal holding apparatus, a stepped engagement portion of a single crystal formed below a seed crystal is held by holding portions of a pair of lifting jigs so as to be pulled up. A lock mechanism consisting of a hook lever and an engagement pin is provided in order to prevent the closed lifting jigs from opening. Further, a portion of each holding portion to be contacted with a crystal is provided with a swing claw which is swingable about a horizontal pin. Accordingly, it becomes possible to reliably hold the crystal, to prevent generation of a defect in the crystal structure, and to prevent a material melt from being contaminated.
    Type: Grant
    Filed: December 11, 1996
    Date of Patent: December 1, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Masanori Kimura, Eiichi Iino, Hirotoshi Yamagishi, Kiyotaka Takano
  • Patent number: 5834322
    Abstract: The method of this invention for heat treatment of a Si single crystal grown by the Czochralski method at a speed of pull of not less than 0.8 mm/min., characterized by heat-treating at a temperature in the range of from 1,150.degree. C. to 1,280.degree. C. a wafer cut out of the Si single crystal thereby producing a Si wafer excellent in oxide film dielectric breakdown voltage characteristic due to elimination of crystal defects. Consequently, this invention ensures production of LSI in a high yield.
    Type: Grant
    Filed: August 22, 1997
    Date of Patent: November 10, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Izumi Fusegawa, Hirotoshi Yamagishi, Nobuyoshi Fujimaki, Yukio Karasawa
  • Patent number: 5792255
    Abstract: In a single crystal manufacturing method by a horizontal magnetic field applied CZ method wherein coils are disposed interposing a crucible coaxially with each other, the coils constituting superconductive electromagnets of a magnetic field application apparatus and the silicon crystal is pulled from melt in the crucible while applying a horizontal magnetic field to the melt; an elavation apparatus capable of finely adjusting relative positions of the superconductive electromagnets and the crcucible in a vertical direction is disposed. The descent of a central portion Cm in a depth direction of the melt is canceled by elevating the crucible with the elevating apparatus, the descent being accompanied with proceeding of process of pulling the single crystal, thereby a coil central axis Cc of the superconductive electromagnets always passes through the central portion Cm or below this portion.
    Type: Grant
    Filed: May 30, 1996
    Date of Patent: August 11, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Kiyotaka Takano, Masanori Kimura, Hirotoshi Yamagishi
  • Patent number: 5792258
    Abstract: A high-frequency induction heater for use in the growth of a semiconductor single crystal by the FZ method, including a plurality of high-frequency induction heating coils disposed in concentric juxtaposed relation to each other and each having a pair of power supply terminals provided for supplying a high-frequency current to the associated heating coil, with the power supply terminals of one of the heating coils being disposed in a space defined between opposite ends of an adjacent heating coil disposed outside the one heating coil, wherein a pair of electrically conductive members is attached to the pair of power supply terminals, respectively, of at least an innermost one of the heating coils so as to cover a space defined between the power supply terminals of the innermost heating coil. With the induction heater thus constructed, the so-called "pulsation", i.e.
    Type: Grant
    Filed: January 29, 1996
    Date of Patent: August 11, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Masanori Kimura, Ken Yoshizawa, Teruaki Fukami, Hirotoshi Yamagishi
  • Patent number: 5788718
    Abstract: An apparatus for growing a single crystal which comprises a quartz crucible in a chamber for containing a semiconductor melt from which a semiconductor single crystal rod is pulled, wherein there further comprises a cylinder concentrically surrounding the single crystal rod to be pulled whose top is connected to the edge of the opening at the center of the ceiling of the chamber in an airtight fashion and whose bottom hangs down toward the semiconductor melt, and a collar which spreads open upward and outward and whose outer circumferential part extends above the top end of the quartz crucible wherein the outer circumferential part is situated such that it does not touch the top end of the quartz crucible when said quartz crucible is at its highest position.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: August 4, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Hirotoshi Yamagishi, Kiyotaka Takano, Eiichi Iino, Masanori Kimura
  • Patent number: 5785758
    Abstract: In a single crystal growing apparatus which pulls a semiconductor single crystal rod 14 from a semiconductor melt 13 contained in a quartz crucible 5 to grow the semiconductor single crystal, quartz crucible 5 is designed such that it can move up and down so as to maintain the level of semiconductor melt 13 constant and a main heater 7 which can move up and down and a subheater 10 which can move up and down are provided to heat semiconductor melt 13 so that the thermal environment of semiconductor melt 13 is maintained substantially constant.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: July 28, 1998
    Inventors: Hirotoshi Yamagishi, Kiyotaka Takano, Masanori Kimura
  • Patent number: 5735951
    Abstract: A single crystal pulling apparatus which eliminates trouble caused by an isolation valve heated to a high temperature uses a heat insulation plate provided below the isolation valve. The heat insulation plate is operated synchronously with the opening or closing of the isolation valve. The heat insulation plate prevents hot gases from coming from the lower chamber from coming into direct contact with the isolation valve. The prevention of overheating of the isolation valve provides for smooth operation and growth of a good quality single crystal.
    Type: Grant
    Filed: July 1, 1996
    Date of Patent: April 7, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Kiyotaka Takano, Masanori Kimura, Koji Mizuishi, Hirotoshi Yamagishi
  • Patent number: 5728211
    Abstract: A silicon single crystal having low defects, such as flow pattern defects and laser scattering tomography defects, and high dielectric breakdown strength in oxides and a method of producing the same using the Czochralski technique comprising steps of adjusting a first passage time of a growing crystal for a first temperature range of the melting point to 1,200.degree. C. so as to be 190 min. or shorter and adjusting a second passage time thereof for a second temperature range of 1,150.degree. C. to 1,080.degree. C. so as to be 60 min. or longer during crystal growth.
    Type: Grant
    Filed: June 3, 1996
    Date of Patent: March 17, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Kiyotaka Takano, Kouji Kitagawa, Eiichi Iino, Masanori Kimura, Hirotoshi Yamagishi, Masahiro Sakurada
  • Patent number: 5720809
    Abstract: A double-wall crucible is disclosed which is constructed by coaxially disposing a cylindrical partition wall in an outer crucible for holding a molten mass of silicon as a raw material and operated by heating the outer crucible and meanwhile supplying the raw material silicon to the gap between the outer crucible and the cylindrical partition wall and introducing the consequently produced molten mass of silicon to the interior of the cylindrical partition wall through a passage below the level of the molten mass of silicon interconnecting the outer crucible and the inner side of the cylindrical partition wall and meanwhile pulling a single crystal bar from the molten mass of silicon in the cylindrical partition wall. In this double-wall crucible, at least the cylindrical partition wall is formed of quartz glass having a hydroxyl group (OH group) content of not more than 30 ppm.
    Type: Grant
    Filed: August 2, 1995
    Date of Patent: February 24, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Kiyotaka Takano, Izumi Fusegawa, Hirotoshi Yamagishi
  • Patent number: 5688319
    Abstract: The evaluation of the oxide film dielectric breakdown voltage of a silicon semiconductor single crystal is caried out by cutting a wafer out of the single crystal rod, etching the surface of the wafer with the mixed solution of hydrofluoric acid and nitric acid thereby relieving the wafer of strain, then etching the surface of the wafer with the mixed solution of K.sub.2 Cr.sub.2 O.sub.7, hydrofluoric acid, and water therby inducing occurrence of pits and scale-like patterns on the surface, determining the density of the scale-like patterns, and computing the oxide film dielectric breakdown voltage by making use of the correlating between the density of scale-like patterns and the oxide film dielectric breakdown voltage. This fact established the method of this invention to be capable of effecting an evaluation equivalent to the evaluation of the oxide film dielectric breakdown voltage of a PW wafer prepared from the single crystal rod.
    Type: Grant
    Filed: November 22, 1991
    Date of Patent: November 18, 1997
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Izumi Fusegawa, Hirotoshi Yamagishi, Nobuyoshi Fujimaki, Yukio Karasawa
  • Patent number: 5688321
    Abstract: A method of producing a silicon single crystal by the floating-zone method, comprising the steps of: providing a polysilicon rod having an average grain length of 10 to 1000 .mu.m; heating a portion of the polysilicon rod to form a molten zone while applying a magnetic field of 300 to 1000 gauss to the molten zone; and passing the molten zone through the length of the polysilicon rod thereby the polysilicon rod is converted into a silicon single crystal ingot through a one-pass zoning of the floating zone method. An apparatus for reducing the method into practice is also described. The growing single crystal ingot is post-heated by a heat reflector near the molten zone.
    Type: Grant
    Filed: April 23, 1996
    Date of Patent: November 18, 1997
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Masanori Kimura, Hirotoshi Yamagishi
  • Patent number: 5667588
    Abstract: Arranged is a covering plate which closes and opens an entrance of a valve container between a lower chamber and an upper chamber, the lower chamber containing a crucible and the upper chamber containing a wire to pull a single crystal. The covering plate is contained in a circle-shaped space portion within a wall by closing and opening means. The covering plate closes the entrance so that an isolation valve is protected. Since at the time of opening the entrance the covering plate is contained within the wall without contacting with the wall, the fall of dusts produced by peeling off of a film deposited on the wall can be prevented. Furthermore, the covering plate is contained in a circle-shaped space portion without exposing the front and back surfaces thereof to the air.
    Type: Grant
    Filed: June 5, 1996
    Date of Patent: September 16, 1997
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Eiichi Iino, Kiyataka Takano, Masanori Kimura, Koji Mizuishi, Hirotoshi Yamagishi
  • Patent number: 5667584
    Abstract: An improvement is proposed in the single crystal growing process of semiconductor silicon in the Czochralski process to obtain a silicon single crystal having a greatly decreased number of crystal defects without affecting the productivity. The improvement can be accomplished by an adequate arrangement of the cooling zone of the single crystal growing puller to have such a temperature distribution that the time taken by the growing single crystal to pass through the temperature range from the melting point of silicon to 1200.degree. C. is from 50 minutes to 200 minutes and the time taken by the growing single crystal to pass through the temperature range from 1200.degree. C. to 1000.degree. C. does not exceed 130 minutes.
    Type: Grant
    Filed: November 30, 1995
    Date of Patent: September 16, 1997
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Kiyotaka Takano, Eiichi Iino, Masahiro Sakurada, Hirotoshi Yamagishi
  • Patent number: 5556461
    Abstract: A method of producing a silicon single crystal by the floating-zone method, comprising the steps of: providing a polysilicon rod having an average grain length of 10 to 1000 .mu.m; heating a portion of the polysilicon rod to form a molten zone while applying a magnetic field of 300 to 1000 gauss to the molten zone; and passing the molten zone through the length of the polysilicon rod thereby the polysilicon rod is converted into a silicon single crystal ingot through a one-pass zoning of the floating zone method. An apparatus for reducing the method into practice is also described.
    Type: Grant
    Filed: June 15, 1994
    Date of Patent: September 17, 1996
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Masanori Kimura, Hirotoshi Yamagishi