Patents by Inventor Hiroya Kato
Hiroya Kato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10975817Abstract: A protector protects a high-pressure fuel pump for an internal combustion engine. A metal collar is insert-molded into a plate-shaped fiber reinforced plastic portion made of a fiber reinforced plastic of the protector. An outer circumferential surface of the collar includes an uneven portion and a smooth surface. The uneven portion includes recesses and projections arranged alternately in a thickness direction of the fiber reinforced plastic portion. The smooth portion includes a smooth surface parallel to the thickness direction of the fiber reinforced plastic portion. The uneven portion and the smooth portion are arranged in the thickness direction on the outer circumferential surface of the collar.Type: GrantFiled: April 10, 2019Date of Patent: April 13, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Kato, Tomihisa Tsuchiya
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Patent number: 10907595Abstract: A protector protects a high-pressure fuel pump of an internal combustion engine. The protector and the high-pressure fuel pump are fastened to an engine body by a bolt inserted through a metal collar. The protector further includes an elastic insulating layer located between the collar and a carbon fiber reinforced plastic portion. The collar is embedded in the carbon fiber reinforced plastic portion with the insulating layer compressed.Type: GrantFiled: April 10, 2019Date of Patent: February 2, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Kato, Masayuki Tanaka, Tomihisa Tsuchiya
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Patent number: 10871135Abstract: A high-pressure fuel pump and a protector are coupled to an outer side of an engine body of an internal combustion engine. A wall plate surrounds the high-pressure fuel pump to protect the high-pressure fuel pump. A cover of the high-pressure fuel pump has a flange. The engine body has a mounting surface. The bottom plate and the flange are fastened to the mounting surface by a bolt with the bottom plate held between the flange and the mounting surface.Type: GrantFiled: April 4, 2019Date of Patent: December 22, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Kato, Tomihisa Tsuchiya
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Publication number: 20190331075Abstract: A protector protects a high-pressure fuel pump of an internal combustion engine. The protector and the high-pressure fuel pump are fastened to an engine body by a bolt inserted through a metal collar. The protector further includes an elastic insulating layer located between the collar and a carbon fiber reinforced plastic portion. The collar is embedded in the carbon fiber reinforced plastic portion with the insulating layer compressed.Type: ApplicationFiled: April 10, 2019Publication date: October 31, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya KATO, Masayuki Tanaka, Tomihisa Tsuchiya
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Publication number: 20190331077Abstract: A high-pressure fuel pump and a protector are coupled to an outer side of an engine body of an internal combustion engine. A wall plate surrounds the high-pressure fuel pump to protect the high-pressure fuel pump. A cover of the high-pressure fuel pump has a flange. The engine body has a mounting surface. The bottom plate and the flange are fastened to the mounting surface by a bolt with the bottom plate held between the flange and the mounting surface.Type: ApplicationFiled: April 4, 2019Publication date: October 31, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya KATO, Tomihisa TSUCHIYA
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Publication number: 20190331078Abstract: A protector protects a high-pressure fuel pump for an internal combustion engine. A metal collar is insert-molded into a plate-shaped fiber reinforced plastic portion made of a fiber reinforced plastic of the protector. An outer circumferential surface of the collar includes an uneven portion and a smooth surface. The uneven portion includes recesses and projections arranged alternately in a thickness direction of the fiber reinforced plastic portion. The smooth portion includes a smooth surface parallel to the thickness direction of the fiber reinforced plastic portion. The uneven portion and the smooth portion are arranged in the thickness direction on the outer circumferential surface of the collar.Type: ApplicationFiled: April 10, 2019Publication date: October 31, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya KATO, Tomihisa Tsuchiya
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Patent number: 10408709Abstract: Provided is a device for determining a wheel fastening state that allows a wheel fastening state to be monitored during running. The device includes a sensor unit (3) that is attachable to and detachable from a wheel fastening part, an information terminal (4) that is an in-vehicle device (4A) or a portable terminal (4B), and a server (30). The terminal (4) includes a measurement instruction module (23) to read vehicle state data from a control and communication system (5) of a vehicle and send an instruction for to measurement to the sensor unit (3) at determined timing. The server (30) includes a first information processing module (32) configured to determine an abnormality of a fastening state of the wheel fastening part by comparing the measurement data with accumulated data that is measured under the same condition and stored in the past.Type: GrantFiled: November 16, 2017Date of Patent: September 10, 2019Assignee: NTN CORPORATIONInventors: Yasutaka Kusumi, Yuichiro Noro, Hiroya Kato, Kentaro Nishikawa
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Publication number: 20180095008Abstract: Provided is a device for determining a wheel fastening state that allows a wheel fastening state to be monitored during running. The device includes a sensor unit (3) that is attachable to and detachable from a wheel fastening part, an information terminal (4) that is an in-vehicle device (4A) or a portable terminal (4B), and a server (30). The terminal (4) includes a measurement instruction module (23) to read vehicle state data from a control and communication system (5) of a vehicle and send an instruction for to measurement to the sensor unit (3) at determined timing. The server (30) includes a first information processing module (32) configured to determine an abnormality of a fastening state of the wheel fastening part by comparing the measurement data with accumulated data that is measured under the same condition and stored in the past.Type: ApplicationFiled: November 16, 2017Publication date: April 5, 2018Applicant: NTN CorporationInventors: Yasutaka Kusumi, Yuichiro Noro, Hiroya Kato, Kentaro Nishikawa
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Patent number: 9797453Abstract: A wheel bearing apparatus has an outer member, an inner member, at least one inner ring fit onto the inner member. Double row rolling elements are rollably arranged between the outer and inner raceway surfaces, via cages. A seal is mounted on one end of the outer member. The seal has side lips adapted to be in sliding contact with the wheel hub. The seal has three inclined side lips each extending radially outward from the seal body. The lips are adapted to be in sliding contact with the base of the wheel mounting flange. Interference of the side lips against the base of the wheel mounting flange is set so that the radially inner side lip has a smaller interference than that of the radially outer side lips, in order.Type: GrantFiled: October 3, 2006Date of Patent: October 24, 2017Assignee: NTN CorporationInventors: Takayuki Norimatsu, Hiroaki Itakura, Hironori Imanaka, Syougo Suzuki, Isao Hirai, Hiroya Kato, Akira Fujimura, Kikuo Fukada
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Patent number: 9534635Abstract: A wheel bearing apparatus has an outer member, an inner member, at least one inner ring fit onto the inner member. Double row rolling elements are rollably arranged between the outer and inner raceway surfaces, via cages. A seal is mounted on one end of the outer member. The seal has side lips adapted to be in sliding contact with the wheel hub. The seal has three inclined side lips each extending radially outward from the seal body. The lips are adapted to be in sliding contact with the base of the wheel mounting flange. Interference of the side lips against the base of the wheel mounting flange is set so that the radially inner side lip has a smaller interference than that of the radially outer side lips, in order.Type: GrantFiled: August 22, 2011Date of Patent: January 3, 2017Assignee: NTN CorporationInventors: Takayuki Norimatsu, Hiroaki Itakura, Hironori Imanaka, Syougo Suzuki, Isao Hirai, Hiroya Kato, Akira Fujimura, Kikuo Fukada
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Publication number: 20110304197Abstract: A wheel bearing apparatus has an outer member formed with double row outer raceway surfaces on its inner circumferential surface. An inner member includes a wheel hub with a wheel mounting flange integrally formed at one end and a cylindrical portion axially extending from the wheel mounting flange. At least one inner ring is fit onto the cylindrical portion of the wheel hub. The inner ring is formed with double row inner raceway surfaces on its outer circumferential surface. The double row inner raceway surfaces are arranged opposite to the double row outer raceway surfaces. Double row rolling elements are rollably arranged between the outer and inner raceway surfaces, via cages. A seal is mounted on one end of the outer member. The seal has integrally formed side lips adapted to be in sliding contact with the wheel hub. The base of the wheel mounting flange is formed to have a curved surface, in cross-section, of a circular arc.Type: ApplicationFiled: August 22, 2011Publication date: December 15, 2011Applicant: NTN CorporationInventors: Takayuki Norimatsu, Hiroaki Itakura, Hironori Imanaka, Syougo Suzuki, Isao Hirai, Hiroya Kato, Akira Fujimura, Kikuo Fukada
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Publication number: 20100239202Abstract: Provided are: a double-row angular bearing capable of enhancing its rolling life and cost reduction; a bearing device for a wheel, which is capable of reducing a number of assembling process steps in an assembly factory of automobiles and the like, is excellent in productivity, and is capable of cost reduction; and a method of producing an outer race and an inner race of a bearing, which can achieve their weight reduction to a large extent. The double-row angular bearing includes: an inner race having inner rolling surfaces on a radially outer surface thereof; an outer race having outer rolling surfaces on a radially inner surface thereof; and rolling elements rotatably housed between the outer rolling surfaces of the outer race and the inner rolling surfaces of the inner race. The outer race or the inner race is formed of a plastically worked article formed by cold rolling.Type: ApplicationFiled: December 11, 2008Publication date: September 23, 2010Inventors: Masayuki Kuroda, Shigeaki Fukushima, Hiroya Kato, Isao Hirai, Keizo Kobayashi
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Patent number: 7665900Abstract: A vehicle wheel bearing apparatus has an outer member with double row outer raceway surfaces on its inner circumferential surface. An inner member includes a wheel hub and at least one inner ring. An outer joint member forms a constant velocity universal joint. The outer joint member has a cup-shaped mouth portion. A shoulder portion forms the bottom of the mouth portion. A shaft portion axially extends from the shoulder portion. The shaft is axially separably and torque transmittably inserted into the wheel hub with the shoulder abutted against the caulked portion to transmit torque. The inner ring is axially secured relative to the wheel hub by a caulked portion. The caulked portion is formed by plastically deforming, radially outwardly, the end portion of the cylindrical portion. The caulked portion has a flat surface formed by a cutting process that is adapted to surface contact the shoulder. The radially outermost end of the flat surface is arranged so that it does not abut against the shoulder.Type: GrantFiled: August 20, 2008Date of Patent: February 23, 2010Assignee: NTN CorporationInventors: Isao Hirai, Takayuki Norimatsu, Hiroya Kato, Akira Fujimura, Kikuo Fukada
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Patent number: 7635226Abstract: A vehicle wheel bearing apparatus is formed as a unit and has a wheel hub with a wheel mounting flange at one end. A cylindrical portion extends from the wheel mounting flange, via a shoulder portion. A wheel bearing, formed by a double row rolling bearing, is press fit onto the cylindrical portion of the wheel hub. The wheel bearing has an outer member formed with double row outer raceway surfaces on its inner circumferential surface. A pair of inner rings, formed with inner raceway surfaces, is arranged opposite to the double row outer raceway surfaces. The rings are press fit onto the cylindrical portion of the wheel hub, via a predetermined interference. One ring abuts the shoulder portion. Double row rolling elements are freely rollably contained between the opposed inner and outer raceway surfaces, via cages. The inner rings are axially immovably secured by a caulked portion. The caulked portion is formed by plastically radially outwardly deforming the end portion of the cylindrical portion.Type: GrantFiled: August 7, 2008Date of Patent: December 22, 2009Assignee: NTN CorporationInventors: Takayuki Norimatsu, Hiroya Kato, Akira Fujimura, Isao Hirai, Kikuo Fukada
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Patent number: 7618196Abstract: A wheel bearing apparatus is formed as a unit of a wheel hub and a double row taper roller bearing. An outer member is formed with double row tapered outer raceway surfaces, each opened axially outward, on its inner circumference. An inner member, including the wheel hub, has a wheel mounting flange integrally formed at one end of the wheel hub. On its larger outer diameter side, the inner ring has a larger flange portion to guide the tapered rollers. The at least one inner ring is secured on the wheel hub by a caulked portion. A predetermined hardened layer is formed by high frequency induction hardening over a range from the base of the wheel mounting flange to the cylindrical portion. A position of the inner side end of the hardened layer is set within a range from an edge of a chamfered portion at the caulked side of the inner ring to a position corresponding to a root of the larger flange portion.Type: GrantFiled: October 21, 2008Date of Patent: November 17, 2009Assignee: NTN CorporationInventors: Isao Hirai, Takayuki Norimatsu, Hiroya Kato, Akira Fujimura, Kikuo Fukada
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Publication number: 20090046971Abstract: A wheel bearing apparatus is formed as a unit of a wheel hub and a double row taper roller bearing. An outer member is formed with double row tapered outer raceway surfaces, each opened axially outward, on its inner circumference. An inner member, including the wheel hub, has a wheel mounting flange integrally formed at one end of the wheel hub. A cylindrical portion axially extends from the wheel mounting flange. At least one inner ring is fit onto the cylindrical portion of the wheel hub via a predetermined interference. Each inner ring is formed with one of the tapered double row inner raceway surfaces on its outer circumference. The inner raceway surfaces are arranged opposite to one of the double row outer raceway surfaces. On its larger outer diameter side, the inner ring has a larger flange portion to guide the tapered rollers. Double row tapered rollers are rollably arranged between the outer and inner raceway surfaces, via cages.Type: ApplicationFiled: October 21, 2008Publication date: February 19, 2009Applicant: NTN CorporationInventors: Isao Hirai, Takayuki Norimatsu, Hiroya Kato, Akira Fujimura, Kikuo Fukada
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Publication number: 20090046969Abstract: A vehicle wheel bearing apparatus has an outer member with double row outer raceway surfaces on its inner circumferential surface. An inner member includes a wheel hub and at least one inner ring. The wheel hub has a wheel mounting flange formed at one end. A cylindrical portion axially extends from the wheel mounting flange. The inner ring has at least one inner raceway surface arranged opposite to the plurality of outer raceway surfaces. The inner ring is press fit onto the cylindrical portion of the wheel hub. Double row rolling elements are freely rollably contained between the outer and inner raceway surfaces. An outer joint member forms a constant velocity universal joint. The outer joint member has a cup-shaped mouth portion. A shoulder portion forms the bottom of the mouth portion. A shaft portion axially extends from the shoulder portion. The shaft is axially separably and torque transmittably inserted into the wheel hub with the shoulder abutted against the caulked portion to transmit torque.Type: ApplicationFiled: August 20, 2008Publication date: February 19, 2009Applicant: NTN CorporationInventors: Isao Hirai, Takayuki Norimatsu, Hiroya Kato, Akira Fujimura, Kikuo Fukada
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Publication number: 20090028485Abstract: A vehicle wheel bearing apparatus is formed as a unit and has a wheel hub with a wheel mounting flange at one end. A cylindrical portion extends from the wheel mounting flange, via a shoulder portion. A wheel bearing, formed by a double row rolling bearing, is press fit onto the cylindrical portion of the wheel hub. The wheel bearing has an outer member formed with double row outer raceway surfaces on its inner circumferential surface. A pair of inner rings, formed with inner raceway surfaces, is arranged opposite to the double row outer raceway surfaces. The rings are press fit onto the cylindrical portion of the wheel hub, via a predetermined interference. One ring abuts the shoulder portion. Double row rolling elements are freely rollably contained between the opposed inner and outer raceway surfaces, via cages. The inner rings are axially immovably secured by a caulked portion. The caulked portion is formed by plastically radially outwardly deforming the end portion of the cylindrical portion.Type: ApplicationFiled: August 7, 2008Publication date: January 29, 2009Applicant: NTN CorporationInventors: Takayuki Norimatsu, Hiroya Kato, Akira Fujimura, Isao Hirai, Kikuo Fukada
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Publication number: 20070076994Abstract: A wheel bearing apparatus has an outer member formed with double row outer raceway surfaces on its inner circumferential surface. An inner member includes a wheel hub with a wheel mounting flange integrally formed at one end and a cylindrical portion axially extending from the wheel mounting flange. At least one inner ring is fit onto the cylindrical portion of the wheel hub. The inner ring is formed with double row inner raceway surfaces on its outer circumferential surface. The double row inner raceway surfaces are arranged opposite to the double row outer raceway surfaces. Double row rolling elements are rollably arranged between the outer and inner raceway surfaces, via cages. A seal is mounted on one end of the outer member. The seal has integrally formed side lips adapted to be in sliding contact with the wheel hub. The base of the wheel mounting flange is formed to have a curved surface, in cross-section, of a circular arc.Type: ApplicationFiled: October 3, 2006Publication date: April 5, 2007Inventors: Takayuki Norimatsu, Hiroaki Itakura, Hironori Imanaka, Syougo Suzuki, Isao Hirai, Hiroya Kato, Akira Fujimura, Kikuo Fukada
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Patent number: 5478358Abstract: Scales and impurities adhered on an animal fiber can be removed by immersing the animal fiber in an aqueous bath containing inactive inorganic powder and treating it with ultrasonic wave. In the method the animal fiber can be very efficiently improved in the state of stably maintaining the feeling and properties of it. Further, since the method can be carried out with no use of specific chemicals, it is practical with no problem of environmental pollution.Type: GrantFiled: April 20, 1994Date of Patent: December 26, 1995Assignee: Kato Research Institute Inc.Inventor: Hiroya Kato