Abstract: A head gimbal assembly (HGA), such as for a hard disk drive (HDD), includes a load beam formed with a deck and side rails extending away from each lateral edge of the deck in a direction away from a corresponding flexure, where each side rail portion includes a limiter structure extending from the side rail in a direction toward the flexure, the limiter structure including a hooking portion positioned on a distal side of the flexure for limiting displacement of the flexure in a direction away from the load beam. As an integral part of the load beam, the limiters do not adversely impact the existing gimbal dynamic performance designed to enable high areal density HDDs.

Abstract: A suspension assembly for a hard disk drive includes a load beam coupled with a corresponding flexure via a centerline weld at a distal portion of the flexure, where the flexure further includes a gimbal portion at least in part formed away from the load beam in proximity to the centerline weld. The gimbal portion may be formed away from the load beam by way of mechanical forming prior to welding to the load beam and/or at least lateral portions may be formed away from the load beam by way of laser irradiation to the flexure subsequent to welding to the load beam. In either case, clearance between the pivoting gimbal flexure and the corresponding load beam around the vicinity of the centerline weld attachment point is enabled, to provide freedom from interference between the parts and stable resonance modes throughout the media load z-height variations.

Abstract: A suspension assembly for a magnetic storage device. The suspension assembly includes a base plate, a load beam, and a flexure. A hinge of the load beam is configured to flex so that a distal end portion of the load beam moves relative to the base plate. The flexure includes a hinge portion and fixed portions adjacent the hinge portion. Each one of the fixed portions of the flexure includes a first layer and a second layer. The first layer is interposed between the second layer and the load beam. The hinge portion of the flexure includes the second layer but does not include the first layer. A thickness of the second layer of the hinge portion of the flexure is less than a thickness of the second layers of the fixed portions of the flexure.

Abstract: A head gimbal assembly (HGA), such as for a hard disk drive (HDD), includes a load beam formed with a deck and side rails extending away from each lateral edge of the deck in a direction away from a corresponding flexure, where each side rail portion includes a limiter structure extending from the side rail in a direction toward the flexure, the limiter structure including a hooking portion positioned on a distal side of the flexure for limiting displacement of the flexure in a direction away from the load beam. As an integral part of the load beam, the limiters do not adversely impact the existing gimbal dynamic performance designed to enable high areal density HDDs.

Abstract: A suspension assembly for a magnetic storage device. The suspension assembly includes a base plate, a load beam, and a flexure. A hinge of the load beam is configured to flex so that a distal end portion of the load beam moves relative to the base plate. The flexure includes a hinge portion and fixed portions adjacent the hinge portion. Each one of the fixed portions of the flexure includes a first layer and a second layer. The first layer is interposed between the second layer and the load beam. The hinge portion of the flexure includes the second layer but does not include the first layer. A thickness of the second layer of the hinge portion of the flexure is less than a thickness of the second layers of the fixed portions of the flexure.

Abstract: A suspension assembly for a magnetic storage device. The suspension assembly includes a base plate, a load beam, and a flexure. A hinge of the load beam is configured to flex so that a distal end portion of the load beam moves relative to the base plate. The flexure includes a hinge portion and fixed portions adjacent the hinge portion. Each one of the fixed portions of the flexure includes a first layer and a second layer. The first layer is interposed between the second layer and the load beam. The hinge portion of the flexure includes the second layer but does not include the first layer. A thickness of the second layer of the hinge portion of the flexure is less than a thickness of the second layers of the fixed portions of the flexure.

Abstract: A hard disk drive comprises a carriage assembly that comprises a carriage-arm tip with a swaging hole centered about a swaging axis. A first head-gimbal assembly comprises a tension baseplate on a first side of the carriage-arm tip with a tension swage boss located within the swaging hole. A second head-gimbal assembly comprises a compression baseplate on a second side of the carriage-arm tip with a compression swage boss located with the swaging hole. The tension swage boss comprises an uppercut that extends radially outward, away from the swaging axis, from a first backbore diameter to a second backbore diameter and a tension-boss undercut that extends radially outward, away from the swaging axis, from a tension-boss outer diameter to a first undercut diameter. The compression swage boss comprises a compression-boss undercut that extends radially outward, away from the swaging axis, from a compression-boss outer diameter to a second undercut diameter.

Abstract: A hard disk drive comprises a carriage assembly that comprises a carriage-arm tip with a swaging hole centered about a swaging axis. A first head-gimbal assembly comprises a tension baseplate on a first side of the carriage-arm tip with a tension swage boss located within the swaging hole. A second head-gimbal assembly comprises a compression baseplate on a second side of the carriage-arm tip with a compression swage boss located with the swaging hole. The tension swage boss comprises an uppercut that extends radially outward, away from the swaging axis, from a first backbore diameter to a second backbore diameter and a tension-boss undercut that extends radially outward, away from the swaging axis, from a tension-boss outer diameter to a first undercut diameter. The compression swage boss comprises a compression-boss undercut that extends radially outward, away from the swaging axis, from a compression-boss outer diameter to a second undercut diameter.

Abstract: A hard disk drive suspension assembly includes a pad base layer, a pad-end fixing layer, and a plurality of electrical pads each comprising a conductive layer on the pad base layer, where the base layer extends to the fixing layer, to which a distal end of the base layer is fixed. This configuration inhibits the delamination or deformation of the end edge of each pad. An additional cover layer may be implemented to cover the distal end of the conductive layer(s), further inhibiting deformation of the pads. These techniques are especially relevant with narrow, high-density, small pitch electrical pads.

Abstract: A hard disk drive comprises a carriage assembly that comprises a carriage-arm tip with a swaging hole centered about a swaging axis. A first head-gimbal assembly comprises a tension baseplate on a first side of the carriage-arm tip with a tension swage boss located within the swaging hole. A second head-gimbal assembly comprises a compression baseplate on a second side of the carriage-arm tip with a compression swage boss located with the swaging hole. The tension swage boss comprises an uppercut that extends radially outward, away from the swaging axis, from a first backbore diameter to a second backbore diameter and a tension-boss undercut that extends radially outward, away from the swaging axis, from a tension-boss outer diameter to a first undercut diameter. The compression swage boss comprises a compression-boss undercut that extends radially outward, away from the swaging axis, from a compression-boss outer diameter to a second undercut diameter.

Abstract: A head gimbal assembly (HGA) for a hard disk drive includes a primary dimple having a secondary structure protruding from the primary dimple, where a flexure is movably coupled with a load beam via the primary dimple, and where the secondary structure is configured to restrict the point of contact between the load beam and the flexure. Such an arrangement avoids any shift in the axis of rotation of the flexure, and the attached slider, due to any undesirable protrusion from the primary dimple which may arise in the manufacturing process. Examples of secondary structures include a micro-dimple, a ridge, and an embedded mass of material.

Abstract: A head gimbal assembly (HGA) for a hard disk drive includes a primary dimple having a secondary structure protruding from the primary dimple, where a flexure is movably coupled with a load beam via the primary dimple, and where the secondary structure is configured to restrict the point of contact between the load beam and the flexure. Such an arrangement avoids any shift in the axis of rotation of the flexure, and the attached slider, due to any undesirable protrusion from the primary dimple which may arise in the manufacturing process. Examples of secondary structures include a micro-dimple, a ridge, and an embedded mass of material.

Abstract: An approach to a head gimbal assembly, such as for a hard disk drive, includes an offset swage plate coupling a suspension to one side of an actuator arm and another offset swage plate coupling another suspension to an opposing second side of the actuator arm. Each offset swage plate includes a main body, a swage through-hole through a first lateral or longitudinal side of the main body, a swage boss around the perimeter of the swage through-hole and extending substantially normal to the main body, and a clearance through-hole through an opposing second lateral or longitudinal side of the main body, the clearance through-hole having no swage boss. Each offset swage plate is configured in the assembly in a position opposing the other, such that the corresponding swage bosses are positioned on different lateral/longitudinal sides of the arm tip so that there is no coaxial swage boss buildup.

Abstract: An approach to a piezoelectric (PZT) device, such as a hard disk drive microactuator, includes one or more layers of poled PZT material, with top and bottom surfaces coupled with respective electrode layers coupled with a power source to drive the active PZT layer(s). The electrode layers have different thicknesses, where the particular thicknesses may be configured to mitigate the variation of out-of-plane motion or bending associated with operational variations in the z-height between a corresponding actuator arm and recording medium and, likewise, the phase variation of flexure vibration.

Abstract: An approach to a piezoelectric (PZT) device, such as a hard disk drive microactuator, includes one or more layers of poled PZT material, with top and bottom surfaces coupled with respective electrode layers coupled with a power source to drive the active PZT layer(s). The electrode layers have different thicknesses, where the particular thicknesses may be configured to mitigate the variation of out-of-plane motion or bending associated with operational variations in the z-height between a corresponding actuator arm and recording medium and, likewise, the phase variation of flexure vibration.

Abstract: An approach to a head gimbal assembly, such as for a hard disk drive, includes an offset swage plate coupling a suspension to one side of an actuator arm and another offset swage plate coupling another suspension to an opposing second side of the actuator arm. Each offset swage plate includes a main body, a swage through-hole through a first lateral or longitudinal side of the main body, a swage boss around the perimeter of the swage through-hole and extending substantially normal to the main body, and a clearance through-hole through an opposing second lateral or longitudinal side of the main body, the clearance through-hole having no swage boss. Each offset swage plate is configured in the assembly in a position opposing the other, such that the corresponding swage bosses are positioned on different lateral/longitudinal sides of the arm tip so that there is no coaxial swage boss buildup.

Abstract: Approaches to pre-forming solder bumps, such as for use in electrically connecting a head slider and a suspension assembly for a hard disk drive, involves applying a height stabilizer plate over a shared solder paste applied over a substrate housing electrode pads, and reflowing the solder paste with the plate applied to create solder bumps electrically coupled to the pads. Use of such a plate functions to stabilize and contain the solder paste and create uniform solder bumps across the series of pads, where the plate may be composed of a heat-resistant and anti-solder-wetting material. The solder bump pre-forming techniques generally enable solder bonding of extremely small electrical interconnection pads.

Abstract: Devices including a suspension pad shape and layout that avoids shorts caused by solder bridging during coupling of leads thereto. One embodiment includes a plurality of slider pads and a plurality of suspension pads being generally aligned with the slider pads. A conductive material electrically couples each of the suspension pads to the slider pad aligned therewith. At least one of the suspension pads is characterized as follows. The suspension pad has a proximal edge positioned closest to the associated slider pad, a distal edge positioned opposite the proximal edge, and side edges extending between the proximal and distal edges. At least a portion of the suspension pad tapers toward the proximal edge.

Abstract: Devices including a suspension pad shape and layout that avoids shorts caused by solder bridging during coupling of leads thereto. One embodiment includes a plurality of slider pads and a plurality of suspension pads being generally aligned with the slider pads. A conductive material electrically couples each of the suspension pads to the slider pad aligned therewith. At least one of the suspension pads is characterized as follows. The suspension pad has a proximal edge positioned closest to the associated slider pad, a distal edge positioned opposite the proximal edge, and side edges extending between the proximal and distal edges. At least a portion of the suspension pad tapers toward the proximal edge.

Abstract: A head gimbal assembly for a hard disk drive comprises a flexure having a planar surface and a standoff structure extending from the planar surface, where the standoff structure includes a monolithic element. A head slider in which a read-write head is housed is adhered to the flexure with an adhesive, such that the adhesive surrounds the monolithic element so that the monolithic element may absorb strain energy caused by curing of the adhesive.