Patents by Inventor Hiroyoshi SOTA

Hiroyoshi SOTA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230416944
    Abstract: An object of the present invention is to provide an apparatus and method for producing a nanofiber by using a melt blown method improving productivity. A pellet-shaped raw material (resin) fed into a hopper 2 is supplied and melted in a heating cylinder 3 heated by a heater 4, and sent to a front part of the heating cylinder 3 by a screw 5 rotated by a motor 6. The heating cylinder 3 is provided with a head portion 7, and a high-pressure gas is ejected from the gas ejection hole 71 provided at a center of the head portion 7. The molten resin sent to an end of the heating cylinder 3 is discharged from a resin discharge hole 73 having six superfine tubes provided in a downstream side of the resin ejection hole 73 through inside of the head portion 7. The molten resin discharged from the resin discharge hole 73 is elongated and a fiber having nanometer-order diameter can be formed.
    Type: Application
    Filed: September 11, 2023
    Publication date: December 28, 2023
    Inventors: Morihiko IKEGAYA, Hiroyoshi SOTA
  • Publication number: 20220195646
    Abstract: A production method and production apparatus are provided for nanofiber aggregates produced and stretched into a fine-diameter fibrous shape by spraying a high-temperature, high-pressure gas from gas discharge ports into a polymer solution discharged from a solution discharge port. The nanofiber aggregates are collected into fine-diameter fibers in a high-temperature, high-pressure gas wind force by discharging secondary high-pressure air from high-pressure air blowing discharge ports in an intersecting pattern into a nanofiber flow during production and stretching. Further provided, as an effect, are nanofiber aggregates: having the characteristic that the distribution of fiber diameters thicker than the central fiber diameter and the distribution of fiber diameters thinner than the central fiber diameter are equal or better; and having excellent oil absorption capacity and oil keeping capacity.
    Type: Application
    Filed: March 19, 2020
    Publication date: June 23, 2022
    Inventor: Hiroyoshi SOTA
  • Publication number: 20210402568
    Abstract: A polishing nanofiber aggregate and a method for producing the same are provided that are capable of suppressing a decrease in polishing efficiency even using fine powder for precision polishing. A polishing nanofiber aggregate 1 is used by adsorbing a slurry prepared by mixing fine powder for precision polishing with a liquid. The polishing nanofiber aggregate 1 has an average fiber diameter d of 400 nm or more and 1000 nm or less and a porosity ? of 0.70 or more and 0.95 or less. The polishing nanofiber aggregate 1 is capable of reducing an interfiber distance e1 while securing the porosity ?. It is thus possible to suppress incorporation of abrasive particles having a small diameter between the fibers.
    Type: Application
    Filed: November 29, 2017
    Publication date: December 30, 2021
    Inventors: Morihiko IKEGAYA, Hiroyoshi SOTA, Toshiki HIROGAKI, Eiichi AOYAMA, Wei WU
  • Publication number: 20210372008
    Abstract: A nanofiber production apparatus is provided having: a nanofiber generation device equipped with a liquid discharge nozzle for discharging a polymer solution in which a polymer has been dissolved in a solvent, and a hot air discharge nozzle for discharging a high-temperature, high-speed gas at high pressure; and a collection device for suctioning and collecting nanofibers generated by the nanofiber generation device. A flow path suppression means is provided between the nanofiber generation device and the nanofiber collection device, said flow path suppression means causing the nanofibers generated by the nanofiber generation device to float so that the flow of nanofibers generated by the nanofiber generation device do not directly fly straight into the nanofiber collection device.
    Type: Application
    Filed: October 9, 2019
    Publication date: December 2, 2021
    Inventors: Morihiko IKEGAYA, Hiroyoshi SOTA, Yasuhiro TAKIGAWA
  • Publication number: 20210317600
    Abstract: A problem to be solved by the present invention is to provide a discharge nozzle for nanofiber production apparatuses that when producing nanofibers, allows for an easy change to a specification of fibers to be produced, such as the diameter, and thus an improvement in apparatus variety or workability and a nanofiber production apparatus including the discharge nozzle. A discharge nozzle 2 mounted on a nanofiber production apparatus 1 includes a division-type nozzle unit 6 that is provided with a molten/dissolved resin outlet 9 from which a molten or dissolved resin is discharged, a molten/dissolved resin flow path 10 through which the molten or dissolved resin is sent to the molten/dissolved resin outlet 9, a hot blast outlet 11 from which a hot blast is discharged, and a hot blast flow path 12 through which the hot blast is sent to the hot blast outlet 11. The division-type nozzle unit 6 can be divided into first to fourth nozzle units 6a to 6d.
    Type: Application
    Filed: June 20, 2018
    Publication date: October 14, 2021
    Inventors: Morihiko IKEGAYA, Takatsugu ECHIZENYA, Hiroyoshi SOTA
  • Publication number: 20210025081
    Abstract: A device and method for collecting nanofibers are provided that allow mass production of nanofibers. A device (1) for collecting nanofibers includes: a collecting mechanism rotation axis (4) horizontally arranged to rotatably support parallel collecting bars (31) for collecting nanofibers (F) in a collecting position; a collecting mechanism drive motor (6) to rotatively drive the collecting mechanism rotation axis (4); a control mechanism (8) to stop, for each 90°, the collecting mechanism rotation axis (4) rotatively driven by the collecting mechanism drive motor (6); and peel off bars (12) to peel off the nanofibers (F) collected by the parallel collecting bars (31) below in a non-collecting position.
    Type: Application
    Filed: September 4, 2018
    Publication date: January 28, 2021
    Inventors: Morihiko IKEGAYA, Hiroyoshi SOTA
  • Publication number: 20210025079
    Abstract: An object of the present invention is to provide an apparatus and method for producing a nanofiber by using a melt blown method improving productivity. A pellet-shaped raw material (resin) fed into a hopper 2 is supplied and melted in a heating cylinder 3 heated by a heater 4, and sent to a front part of the heating cylinder 3 by a screw 5 rotated by a motor 6. The heating cylinder 3 is provided with a head portion 7, and a high-pressure gas is ejected from the gas ejection hole 71 provided at a center of the head portion 7. The molten resin sent to an end of the heating cylinder 3 is discharged from a resin discharge hole 73 having six superfine tubes provided in a downstream side of the resin ejection hole 73 through inside of the head portion 7. The molten resin discharged from the resin discharge hole 73 is elongated and a fiber having nanometer-order diameter can be formed.
    Type: Application
    Filed: October 14, 2020
    Publication date: January 28, 2021
    Inventors: Morihiko IKEGAYA, Hiroyoshi SOTA
  • Publication number: 20200369224
    Abstract: A fiber aggregate for sound insulation capable of effectively insulating sound by a simple structure and a sound absorbing and insulating material and a sound absorbing and insulating material for vehicles having the fiber aggregate for sound insulation are provided. The fiber aggregate for sound insulation has an average fiber diameter from 450 nm to 5800 nm and a bulk density from 0.09 g/cm3 to 0.33 g/cm3. The fiber aggregate for sound insulation particularly preferably has an average fiber diameter from 450 nm to 1650 nm and a bulk density from 0.09 g/cm3 to 0.22 g/cm3. The fiber aggregate for sound insulation satisfying these numerical ranges is capable of achieving lightness in weight and exhibiting effective sound insulating performance.
    Type: Application
    Filed: June 28, 2019
    Publication date: November 26, 2020
    Inventors: Hiroyoshi SOTA, Morihiko IKEGAYA, Kenichi URABE, Takatsugu ECHIZENYA, Toshiki HIROGAKI, Wei WU, Yoshiaki ISHII
  • Publication number: 20200368723
    Abstract: An oil and fat adsorbing nanofiber laminate in which an oil suction rate is secured and a suction speed is effectively increased, a method for estimating an oil and fat suction rate of an oil and fat adsorbing nanofiber aggregate, and a method for estimating a volume after oil and fat adsorption are provided. An oil and fat adsorbing nanofiber aggregate 1 has an average fiber diameter d of 1000 nm or more and 2000 nm or less and a bulk density ?b of 0.01 g/cm3 or more and 0.2 g/cm3 or less. The oil and fat adsorbing nanofiber aggregate 1 is capable of securing a suction rate of oil and fat and effectively increasing a suction speed.
    Type: Application
    Filed: June 28, 2018
    Publication date: November 26, 2020
    Inventors: Hiroyoshi SOTA, Morihiko IKEGAYA, Kenichi URABE, Takatsugu ECHIZENYA, Toshiki HIROGAKI, Wei WU, Yoshiaki ISHII
  • Publication number: 20200173057
    Abstract: An object of the present invention is to provide an apparatus for producing nanofibers and a nozzle head use for the same which can be manufactured by drilling and is capable of efficiently carrying molten resin on a gas flow. A nozzle head 20 of an apparatus for producing nanofibers 1 comprises a raw material discharge surface 22 on which a raw material flow passage 25 for discharging a liquid raw material is arranged, and a gas discharge surface 23 which is arranged with an angle ? (0<??90°) toward the raw material discharge surface 22 and on which a gas flow passage 26 for ejecting gas is arranged. The raw material flow passage 25 is orthogonal to the raw material discharge surface 22, the gas flow passage 26 is orthogonal to the gas discharge surface 23, and the raw material flow passage 25 and the gas flow passage 26 are arranged so that the liquid raw material discharged from the raw material flow passage 25 meets gas ejected from the gas flow passage 26.
    Type: Application
    Filed: May 22, 2018
    Publication date: June 4, 2020
    Inventors: Morihiko IKEGAYA, Takatsugu ECHIZENYA, Hiroyoshi SOTA
  • Publication number: 20180094363
    Abstract: An object of the present invention is to provide an apparatus and method for producing a nanofiber by using a melt blown method improving productivity. A pellet-shaped raw material (resin) fed into a hopper 2 is supplied and melted in a heating cylinder 3 heated by a heater 4, and sent to a front part of the heating cylinder 3 by a screw 5 rotated by a motor 6. The heating cylinder 3 is provided with a head portion 7, and a high-pressure gas is ejected from the gas ejection hole 71 provided at a center of the head portion 7. The molten resin sent to an end of the heating cylinder 3 is discharged from a resin discharge hole 73 having six superfine tubes provided in a downstream side of the resin ejection hole 73 through inside of the head portion 7. The molten resin discharged from the resin discharge hole 73 is elongated and a fiber having nanometer-order diameter can be formed.
    Type: Application
    Filed: March 24, 2016
    Publication date: April 5, 2018
    Applicant: M-TECHX INC.
    Inventors: Morihiko IKEGAYA, Hiroyoshi SOTA