Patents by Inventor Hiroyuki Kaiya

Hiroyuki Kaiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250007128
    Abstract: A conductive module includes: a conductive board; a voltage detection terminal having a first location configured to be conductively connected to the conductive board; a temperature measurer including a temperature-measuring element and a case holding the temperature-measuring element; a plate-shaped housing assembled to the conductive board, the housing having a terminal accommodating recess accommodating the voltage detection terminal and a temperature measurer accommodating recess accommodating the temperature measurer; a heat-conductive filler disposed in a recessed groove of the temperature measurer accommodating recess; a cover configured to be locked to the housing at a temporary locking position where the first location of the voltage detection terminal accommodated in the terminal accommodating recess is not covered and a final locking position where the first location is covered; and an electric wire conductively connected to a second location of the voltage detection terminal and drawn out to the o
    Type: Application
    Filed: June 6, 2024
    Publication date: January 2, 2025
    Applicants: YAZAKI CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yutaro OKAZAKI, Shinichi Yanagihara, Hiraku Tanaka, Kenta Tanaka, Satoshi Morioka, Hiroyuki Kaiya, Hiromi Ueda, Shinpei Mune, Naoto Morisaku, Yutaro Kawabata, Seigo Mochizuki
  • Publication number: 20250004057
    Abstract: A voltage detection unit includes: a voltage detection terminal having a first location configured to be conductively connected to a detection target; a plate-shaped housing having a terminal accommodating recess accommodating the voltage detection terminal; a cover configured to be locked to the housing at a temporary locking position where the first location of the voltage detection terminal accommodated in the terminal accommodating recess is not covered and a final locking position where the first location is covered; a temperature measurer accommodating a temperature-measuring element and attached to the housing; and an electric wire conductively connected to a second location of the voltage detection terminal and drawn out to the outside of the housing. The temperature measurer is arranged such that at least a part of the temperature measurer is overlapped with the voltage detection terminal in a plate thickness direction of the housing.
    Type: Application
    Filed: June 6, 2024
    Publication date: January 2, 2025
    Applicants: YAZAKI CORPORATION, TOYOTA JIDOSHA KABUSHIKU KAISHA
    Inventors: Yutaro OKAZAKI, Shinichi YANAGIHARA, Satoshi MORIOKA, Hiroyuki KAIYA, Hiromi UEDA, Shinpei MUNE, Naoto MORISAKU, Yutaro KAWABATA, Daiki TANAKA, Seigo MOCHIZUKI
  • Publication number: 20240402256
    Abstract: A voltage detection unit includes a voltage detection terminal having a first location being conductively connected to a detection target, a board-shaped housing having a terminal accommodating recess in which the voltage detection terminal is accommodated, a cover locked to the housing at a first temporary locking position where the first location of the voltage detection terminal accommodated in the terminal accommodating recess is not covered and a final locking position where the first location is covered, and an electric wire conductively connected to a second location of the voltage detection terminal and drawn out toward the outside of the housing. The housing includes a guide portion guiding the cover from the outside toward the first temporary locking position, and a first wall abutting on the cover when the cover is positioned at the first temporary locking position in a moving direction in which the cover is guided.
    Type: Application
    Filed: May 17, 2024
    Publication date: December 5, 2024
    Applicants: YAZAKI CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hirotaka HASEGAWA, Norihiro OGISHIMA, Shinichi YANAGIHARA, Hideki INOUE, Satoshi MORIOKA, Motoyoshi OKUMURA, Hiroyuki KAIYA, Hiromi UEDA, Shinpei MUNE, Naoto MORISAKU, Yutaro KAWABATA
  • Publication number: 20240405347
    Abstract: A first board-shaped member includes a conductive plate disposed between a plurality of stacked power storage modules, a battery stack plate including a board-shaped insulating housing having a fitting groove recessed in a side face of the board-shaped insulating housing so as to fit with a side edge of the conductive plate, a sealing material supply groove respectively provided in front and back faces of the insulating housing along an extension direction of the fitting groove, a through hole that communicates with the sealing material supply groove and the fitting groove, and a sealing material pre-filled into the fitting groove and extruded from the fitting groove to the front and back faces of the insulating housing through the through hole and the sealing material supply groove when the side edge of the conductive plate is fitted into the fitting groove.
    Type: Application
    Filed: May 13, 2024
    Publication date: December 5, 2024
    Applicants: YAZAKI CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Norihiro OGISHIMA, Shinichi YANAGIHARA, Yutaro OKAZAKI, Ryosuke MURATA, Satoshi MORIOKA, Motoyoshi OKUMURA, Hiroyuki KAIYA, Hiromi UEDA, Shinpei MUNE, Naoto MORISAKU, Yutaro KAWABATA
  • Publication number: 20240405303
    Abstract: A temperature detection unit includes a board-shaped housing having a board side face provided with a recess configured to be fitted with a side edge of a conductive board disposed between a plurality of stacked power storage modules, and a temperature detection sensor mounted on the housing and configured to measure a temperature of the power storage modules. The housing is provided with a sensor accommodating recess accommodating the temperature detection sensor. A plate end face on one side facing an intersecting direction with a direction that the board side face of the housing faces is provided with an opening configured to allow a temperature wire connected to the temperature detection sensor to extend toward the outside. The sensor accommodating recess extends obliquely to approach the conductive board from one side toward the other side in the intersecting direction.
    Type: Application
    Filed: May 16, 2024
    Publication date: December 5, 2024
    Applicants: Yazaki Corporation, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta TAKISHITA, Hirotaka HASEGAWA, Yutaro OKAZAKI, Shinichi YANAGIHARA, Norihiro OGISHIMA, Hiraku TANAKA, Kenta TANAKA, Satoshi MORIOKA, Motoyoshi OKUMURA, Hiroyuki KAIYA, Hiromi UEDA, Shinpei MUNE, Naoto MORISAKU, Yutaro KAWABATA
  • Publication number: 20240322145
    Abstract: A nickel-metal hydride battery of the present disclosure comprises: a positive electrode active material layer, a negative electrode active material layer, and an aqueous electrolyte, wherein a negative electrode active material contained in the negative electrode active material layer is a hydrogen storage alloy having an AB2 main phase, the A site includes Ti, Zr, or a combination thereof, and the B site includes Mn, Cr, Ni, Fe, or a combination thereof.
    Type: Application
    Filed: February 29, 2024
    Publication date: September 26, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Makio KON, Naotaka SAWADA, Hiroyuki KAIYA, Masanobu OUCHI, Tomoya MATSUNAGA, Hiroshi SUYAMA, Shigeki SATO
  • Publication number: 20240213461
    Abstract: A bipolar electrode (100) for a metal hydride battery includes a current collector (10), a negative electrode active material layer (20) provided on a first surface (10A) of the current collector (10), and a positive electrode active material layer (30) provided on a second surface (10B) of the current collector (10). The negative electrode active material layer (20) contains a metal hydride. The current collector (10) includes a steel sheet (13) and a Ni—Fe alloy layer (15) formed on at least one surface of the steel sheet (13).
    Type: Application
    Filed: April 27, 2022
    Publication date: June 27, 2024
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIkI KAISHA
    Inventors: Yuki CHUJO, Tomohiro NAKAMURA, Kyohei MATSUURA, Yutaro KAWABATA, Takayuki HIROSE, Motoaki OKUDA, Takeo OKANISHI, Motoyoshi OKUMURA, Hiroyuki KAIYA, Masashi KODAMA, Daiki TERASHIMA, Masanobu OUCHI, Koh YOSHIOKA, Shinichirou HORIE, Toshifumi KOYANAGI
  • Patent number: 11139461
    Abstract: A method for manufacturing a nickel-metal hydride battery includes: a first step of preparing a first nickel-metal hydride battery having a positive electrode including nickel hydroxide (Ni(OH)2); and a second step of manufacturing the second nickel-metal hydride battery by performing 600% overcharging to the prepared first nickel-metal hydride battery. The 600% overcharging is a process for supplying the first nickel-metal hydride battery with an amount of electric power of 600% of the rated capacity of the first nickel-metal hydride battery.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: October 5, 2021
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masahiko Mitsui, Junta Izumi, Kenji Takahashi, Hiroyuki Kaiya
  • Patent number: 10629960
    Abstract: A method of recycling a battery pack includes first to third steps. The first step is a step of estimating an amount of generation of Ni2O3H in a positive electrode of the battery pack based on a voltage value and a temperature of the battery pack. The second step is a step of recycling the battery pack for a high-capacity application when the estimated amount of generation is equal to or smaller than a prescribed reference amount. The third step is a step of recycling the battery pack for a high input-and-output application when the estimated amount of generation is greater than the reference amount and not greater than a reference amount.
    Type: Grant
    Filed: August 13, 2018
    Date of Patent: April 21, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenji Takahashi, Hiroyuki Kaiya
  • Publication number: 20190198855
    Abstract: A method for manufacturing a nickel-metal hydride battery includes: a first step of preparing a first nickel-metal hydride battery having a positive electrode including nickel hydroxide (Ni(OH)2); and a second step of manufacturing the second nickel-metal hydride battery by performing 600% overcharging to the prepared first nickel-metal hydride battery. The 600% overcharging is a process for supplying the first nickel-metal hydride battery with an amount of electric power of 600% of the rated capacity of the first nickel-metal hydride battery.
    Type: Application
    Filed: December 21, 2018
    Publication date: June 27, 2019
    Inventors: Masahiko Mitsui, Junta Izumi, Kenji Takahashi, Hiroyuki Kaiya
  • Publication number: 20190074553
    Abstract: A method of recycling a battery pack includes first to third steps. The first step is a step of estimating an amount of generation of Ni2O3H in a positive electrode of the battery pack based on a voltage value and a temperature of the battery pack. The second step is a step of recycling the battery pack for a high-capacity application when the estimated amount of generation is equal to or smaller than a prescribed reference amount. The third step is a step of recycling the battery pack for a high input-and-output application when the estimated amount of generation is greater than the reference amount and not greater than a reference amount.
    Type: Application
    Filed: August 13, 2018
    Publication date: March 7, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenji TAKAHASHI, Hiroyuki KAIYA
  • Patent number: 10209319
    Abstract: A battery system includes a chargeable and dischargeable secondary battery and a controller that estimates the deterioration state or the charge state of the secondary battery. When estimating the deterioration state or the charge state, the controller uses an average ion concentration between a positive electrode and a negative electrode. The average ion concentration varies depending on an electric current flowing through the secondary battery. The average ion concentration between the electrodes can be calculated with a computing expression that includes a surface pressure of the secondary battery as a variable. The surface pressure of the secondary battery can be detected by a pressure sensor. The surface pressure of the secondary battery can also be estimated from an electric current flowing through the secondary battery.
    Type: Grant
    Filed: February 1, 2013
    Date of Patent: February 19, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroyuki Kaiya, Kenji Takahashi, Yuji Nishi, Hiroki Tashiro
  • Patent number: 10189366
    Abstract: [Task] To accurately estimate a distribution of concentration of lithium in an active material. [Means for Solution] A battery system has a lithium-ion secondary battery (1) and a controller (300). The lithium-ion secondary battery (1) employs a two-phase coexistence type positive electrode active material (141b). The controller (300) calculates a distribution of concentration of lithium in an active material (141b, 142b) of the lithium-ion secondary battery, through the use of a diffusion equation in which a boundary condition is set. The controller corrects a diffusion coefficient that is used in the diffusion equation, in accordance with history data indicating a charge/discharge state of the lithium-ion secondary battery to the present time.
    Type: Grant
    Filed: April 11, 2013
    Date of Patent: January 29, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenji Takahashi, Hiroyuki Kaiya, Chihaya Todoroki
  • Patent number: 10158241
    Abstract: An electricity storage system includes an electricity storage block including an electricity storage element for performing charging and discharging; a relay switched between an ON state in which the electric storage block is connected to a load and an OFF state in which a connection between the electricity storage block and the load is cut off; a controller for controlling the ON state and the OFF state of the relay; and a current cutoff circuit so as to cut off energization of the electricity storage block. The current cutoff circuit has an alarm circuit to indicate that the electricity storage block is in an overcharged state by comparing a voltage value of the electricity storage block and a threshold; a latch circuit retains the alarm signal; and a transistor receives an output signal of the latch circuit and switches the relay from the ON state to the OFF state.
    Type: Grant
    Filed: December 3, 2012
    Date of Patent: December 18, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yukinari Tanabe, Yuji Nishi, Hiroyuki Kaiya, Hiromasa Tanaka, Keiji Kaita, Motoi Ito
  • Patent number: 10024919
    Abstract: A system for determining fixation of a relay has an electricity storage device, an electrical apparatus, a relay, a first insulation resistor, a second insulation resistor, a detection circuit, and a controller. When the relay is controlled to OFF, the controller determines, based on the voltage value detected by the detection circuit (the detected voltage value), whether or not the relay is fixed. When the detected voltage value is a voltage value that is obtained by dividing the reference voltage value by a combined resistance value and the reference resistance value, the controller determines that the relay is fixed. When the detected voltage value is a voltage value that is obtained by dividing the reference voltage value by the first resistance value and the reference resistance value, the controller determines that the relay is not fixed.
    Type: Grant
    Filed: September 4, 2014
    Date of Patent: July 17, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuji Nishi, Yukinari Tanabe, Hiroyuki Kaiya, Hiromasa Tanaka
  • Patent number: 9933491
    Abstract: An electric storage system includes electric storage blocks and a controller determining the state of each of the electric storage blocks. The plurality of electric storage blocks are connected in series, and each of the electric storage blocks has a plurality of electric storage elements connected in parallel. Each of the electric storage elements has a current breaker breaking a current path within the electric storage element. The controller acquires at least one parameter of an internal resistance and a full charge capacity of each of the electric storage blocks, and uses a change rate between the acquired parameter and a reference value to specify the number of current breakers in a broken state (the number of breaks) in each of the electric storage blocks. The reference value refers to the value of the parameter in the electric storage block not including the current breaker in the broken state.
    Type: Grant
    Filed: February 3, 2012
    Date of Patent: April 3, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenji Takahashi, Yuji Nishi, Hiroyuki Kaiya, Kenji Kimura
  • Patent number: 9849793
    Abstract: An electrical storage system includes a main battery, an auxiliary battery, a bidirectional DC-DC converter and a controller. The bidirectional DC-DC converter is provided between the auxiliary battery and a power supply path from the main battery to a driving motor. The bidirectional DC-DC converter steps down an output voltage from the power supply path to the auxiliary battery, and steps up an output voltage from the auxiliary battery to the power supply path. The controller controls charging and discharging of the auxiliary battery. The controller, when an allowable output power of the main battery decreases and an electric power becomes insufficient for a required vehicle output, supplies an electric power to the power supply path by discharging the auxiliary battery by using the bidirectional DC-DC converter.
    Type: Grant
    Filed: October 1, 2014
    Date of Patent: December 26, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroki Tashiro, Hiromasa Tanaka, Yuji Nishi, Yukinari Tanabe, Hiroyuki Kaiya
  • Publication number: 20170125995
    Abstract: An electricity storage system includes an electricity storage device, a positive electrode line, a negative electrode line, a capacitor, at least two diodes, and a first intermediate line. The electricity storage device is able to supply power to a load. The electricity storage device includes at least two electricity storage groups connected in series. The electricity storage group includes at least two electricity storage elements connected in series. Each electricity storage element includes a current breaker. The capacitor is connected to the positive and negative electrode lines. At least two diodes are connected in series between the positive electrode line and the negative electrode line and are respectively connected in parallel to the electricity storage groups. The first intermediate line is connected between a first connection point at which the electricity storage groups are connected together and a second connection point at which the diodes are connected together.
    Type: Application
    Filed: May 28, 2015
    Publication date: May 4, 2017
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuji Nishi, Yukinari Tanabe, Hiromasa Tanaka, Hiroyuki Kaiya, Takahiko Hirasawa, Junta Izumi
  • Patent number: 9551753
    Abstract: The state of a plurality of electric storage blocks connected in serial is determined. Each of the electric storage blocks includes a plurality of electric storage elements connected in parallel. Each of the electric storage elements includes a current breaker configured to break a current path in the electric storage element. When a first voltage characteristic is shifted from a second voltage characteristic, it is determined that the current breaker is operated. The first voltage characteristic is acquired from a voltage sensor acquiring an open circuit voltage of each electric storage block and indicates a change in the open circuit voltage with respect to a capacity of the electric storage block. The second voltage characteristic is calculated from a capacity retention rate and a variation of the capacity and indicates a change in the open circuit voltage with respect to the capacity of the electric storage block.
    Type: Grant
    Filed: August 9, 2012
    Date of Patent: January 24, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenji Takahashi, Yuji Nishi, Hiroyuki Kaiya
  • Publication number: 20160236581
    Abstract: An electrical storage system includes a main battery, an auxiliary battery, a bidirectional DC-DC converter and a controller. The bidirectional DC-DC converter is provided between the auxiliary battery and a power supply path from the main battery to a driving motor. The bidirectional DC-DC converter steps down an output voltage from the power supply path to the auxiliary battery, and steps up an output voltage from the auxiliary battery to the power supply path. The controller controls charging and discharging of the auxiliary battery. The controller, when an allowable output power of the main battery decreases and an electric power becomes insufficient for a required vehicle output, supplies an electric power to the power supply path by discharging the auxiliary battery by using the bidirectional DC-DC converter.
    Type: Application
    Filed: October 1, 2014
    Publication date: August 18, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroki TASHIRO, Hiromasa TANAKA, Yuji NISHI, Yukinari TANABE, Hiroyuki KAIYA