Patents by Inventor Hiroyuki Kawata

Hiroyuki Kawata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11180835
    Abstract: A steel sheet has a predetermined chemical composition, and a surface exhibits an absorption peak at which a reflectance is not less than 50% nor more than 85% in a range of wave numbers of 1200 cm?1 to 1300 cm?1 by a Fourier transform-infrared spectroscopy analysis by a reflection absorption spectrometry method, and does not exhibit an absorption peak in a range of wave numbers of 1000 cm?1 to 1100 cm?1, or exhibits an absorption peak at which a reflectance is 85% or more in the range of wave numbers of 1000 cm?1 to 1100 cm?1, wherein Ni of 3 mg/m2 to 100 mg/m2 adheres to the surface.
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: November 23, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kohei Ueda, Hiroyuki Kawata, Takayuki Kitazawa, Takeshi Yasui, Hiroyuki Ban
  • Publication number: 20210340653
    Abstract: A high-strength steel sheet excellent in formability, toughness and weldability has a chemical composition including: by mass %, C: 0.05 to 0.30%, Si: 2.50% or less, Mn: 0.50 to 3.50%, P: 0.100% or less, S: 0.0100% or less, Al: 0.001 to 2.500%, N: 0.0150% or less, O: 0.0050% or less, and the balance consisting of Fe and inevitable impurities. The high-strength steel sheet has a microstructure in a region from ?t (t: sheet thickness) to ?t (t: sheet thickness) from a steel sheet surface, the microstructure including: by volume %, acicular ferrite (3): 20% or more, and martensite (4):10% or more, aggregated ferrite: 20% or less, residual austenite: 2.0% or less, and the martensite satisfies a formula (A), ? i = 1 5 ? ? d i a i 1.5 ? 10.
    Type: Application
    Filed: December 11, 2018
    Publication date: November 4, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki KAWATA, Eisaku SAKURADA, Kohichi SANO, Takafumi YOKOYAMA
  • Patent number: 11118252
    Abstract: A steel sheet includes a hot-dip galvanized layer or a galvannealed layer on a surface of the steel sheet, the steel sheet including: in mass %, C: 0.06% or more and 0.22% or less; Si: 0.50% or more and 2.00% or less; Mn: 1.50% or more and 2.80% or less; Al: 0.02% or more and 1.00% or less; P: 0.001% or more and 0.100% or less; S: 0.0005% or more and 0.0100% or less; N: 0.0005% or more and 0.0100% or less; and a balance: Fe and impurities.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: September 14, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kohichi Sano, Hiroyuki Kawata, Yuji Yamaguchi, Satoshi Uchida, Yoshinori Imai, Riki Okamoto
  • Patent number: 11035021
    Abstract: A high-strength steel sheet includes: a specific chemical composition; and a microstructure represented by, in a ? thickness to ? thickness range with ¼ thickness of a sheet thickness from a surface being a center, in volume fraction, ferrite: 85% or less, bainite: 3% or more and 95% or less, tempered martensite: 1% or more and 80% or less, retained austenite: 1% or more and 25% or less, pearlite and coarse cementite: 5% or less in total, and fresh martensite: 5% or less, in which the solid-solution carbon content in the retained austenite is 0.70 to 1.30 mass %, and to all grain boundaries of retained austenite grains having an aspect ratio of 2.50 or less and a circle-equivalent diameter of 0.80 ?m or more, the proportion of interfaces with the tempered martensite or the fresh martensite is 75% or less.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: June 15, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki Kawata, Yuji Yamaguchi, Takayuki Kitazawa, Satoshi Uchida, Kohei Ueda, Naoki Maruyama
  • Patent number: 11027361
    Abstract: By obtaining a spot-welded joint being a spot-welded joint formed by overlapping a plurality of pieces of steel plates (1A, 1B) and performing spot welding on the steel plates, including a high-strength steel plate whose tensile strength is 750 (MPa) to 2500 (MPa), being at least one piece of steel plate out of the plurality of pieces of steel plates, in which a carbon equivalent Ceq of the high-strength steel plate is 0.20 mass % to 0.55 mass %, and ten or more of iron-based carbides in each of which a length of a longest portion is 0.1 (?m) or more exist in a square region 103 within a heat-affected zone 4 of a cross section that passes through a center of a welding mark, and is cut along a plate thickness direction of the steel plates (1A, 1B), a cross tensile strength of the spot-welded joint to be formed is improved.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: June 8, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Chisato Wakabayashi, Fuminori Watanabe, Seiji Furusako, Yasunobu Miyazaki, Hiroyuki Kawata, Tohru Okada, Hideki Hamatani
  • Patent number: 11007598
    Abstract: The present invention provides a spot welding method for a member to be welded constituted of a plurality of steel sheets that are overlapped with each other at at least a welding zone, in which at least an overlapped face of at least one of the plurality of steel sheets at the welding zone is coated with zinc plating, a total sheet thickness t (mm) of the plurality of steel sheets is 1.35 mm or more, a squeeze time St (seconds) from the time when welding electrodes are brought into contact with the member to be welded to the time when electric current flow for welding starts satisfies “0.020?St”, and a hold time Ht( seconds) after welding from the time when electric current flow for welding between the welding electrodes ends to the time when the welding electrodes and the member to be welded are brought out of contact satisfies “0.015t2+0.020?Ht”.
    Type: Grant
    Filed: September 2, 2016
    Date of Patent: May 18, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Chisato Yoshinaga, Yasunobu Miyazaki, Kunio Hayashi, Hiroyuki Kawata, Masanori Yasuyama
  • Publication number: 20210123122
    Abstract: This steel sheet has a predetermined chemical composition, in which a steel structure of an inside of the steel sheet contains, by volume fraction, soft ferrite: 0% to 30%, retained austenite: 3% to 40%, fresh martensite: 0% to 30%, a sum of pearlite and cementite: 0% to 10%, and a remainder includes hard ferrite, in the inside of the steel sheet, a number proportion of the retained austenite having an aspect ratio of 2.0 or more in the total retained austenite is 50% or more, a soft layer having a thickness of 1 to 100 ?m from a surface in a sheet thickness direction is present, in ferrite contained in the soft layer, a volume fraction of grains having an aspect ratio of less than 3.0 is 50% or more, the volume fraction of retained austenite in the soft layer is less than 50% of the volume fraction of the retained austenite of the inside of the steel sheet, and a peak of an emission intensity at a wavelength indicating Si appears in a range of more than 0.2 ?m and 5.0 ?m or less from the surface.
    Type: Application
    Filed: March 30, 2018
    Publication date: April 29, 2021
    Applicant: Nippon Steel Corporation
    Inventors: Takafumi YOKOYAMA, Kohichi SANO, Riki OKAMOTO, Hiroyuki KAWATA, Eisaku SAKURADA, Yuji YAMAGUCHI, Kazuki SHIOKAWA, Yuichi NAKAHIRA, Kohei UEDA, Masahiro NAKATA, Satoshi UCHIDA
  • Publication number: 20210095356
    Abstract: A steel sheet according to an aspect of the present invention has a predetermined chemical composition, in which a steel structure of an inside of the steel sheet contains, by volume fraction, soft ferrite: 0% to 30%, retained austenite: 3% to 40%, fresh martensite: 0% to 30%, a sum of pearlite and cementite: 0% to 10%, and a remainder including hard ferrite, in the inside of the steel sheet, a number proportion of the retained austenite having an aspect ratio of 2.0 or more in the total retained austenite is 50% or more, a soft layer having a thickness of 1 ?m to 100 ?m from the surface is present in a sheet thickness direction, among ferrite contained in the soft layer, a volume fraction of grains having an aspect ratio of less than 3.0 is 50% or more, a volume fraction of retained austenite in the soft layer is 50% or more of the volume fraction of the retained austenite of the inside of the steel sheet, and a peak of an emission intensity at a wavelength indicating Si appears in a range of more than 0.
    Type: Application
    Filed: March 30, 2018
    Publication date: April 1, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takafumi YOKOYAMA, Kohichi SANO, Riki OKAMOTO, Hiroyuki KAWATA, Eisaku SAKURADA, Yuji YAMAGUCHI, Kazuki SHIOKAWA, Yuichi NAKAHIRA, Kohei UEDA, Masahiro NAKATA, Satoshi UCHIDA
  • Publication number: 20210070368
    Abstract: In a frame member, the hardness of a sheet-thickness-direction central section in a portion where a softening layer is provided is greater than or equal to 400 Hv, the softening layer has hardness smaller by at least 10 Hv than the hardness of the sheet-thickness-direction central section in the portion where the softening layer is provided, the thickness of the softening layer is greater than or equal to 2% of the sheet thickness but smaller than 20% of the sheet thickness, the hardness of the softening layer at the surface is greater than or equal to 0.5 times the hardness of the sheet-thickness-direction central section but smaller than 0.
    Type: Application
    Filed: October 9, 2019
    Publication date: March 11, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Hiroaki KUBOTA, Hiroyuki KAWATA, Daisuke MAEDA
  • Publication number: 20210047716
    Abstract: A steel sheet includes a hot-dip galvanized layer or a galvannealed layer on a surface of the steel sheet, the steel sheet including: in mass %, C: 0.06% or more and 0.22% or less; Si: 0.50% or more and 2.00% or less; Mn: 1.50% or more and 2.80% or less; Al: 0.02% or more and 1.00% or less; P: 0.001% or more and 0.100% or less; S: 0.0005% or more and 0.0100% or less; N: 0.0005% or more and 0.0100% or less; and a balance: Fe and impurities.
    Type: Application
    Filed: March 30, 2018
    Publication date: February 18, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kohichi SANO, Hiroyuki KAWATA, Yuji YAMAGUCHI, Satoshi UCHIDA, Yoshinori IMAI, Riki OKAMOTO
  • Patent number: 10907235
    Abstract: A steel sheet according to an aspect of the present invention has a chemical composition within a predetermined range; in which a metallographic structure at a thickness ¼ portion includes, by unit area %, ferrite: 10% or more and less than 50%, granular bainite: 5% or more and less than 50%, and martensite: 20% or more and less than 60%; in the metallographic structure at the thickness ¼ portion, a total of upper bainite, lower bainite, residual austenite, and pearlite is 0% or more and less than 15% by unit area %; at the thickness ¼ portion, a product of an area ratio Vm of the martensite and an average hardness Hv of the martensite is 12,000 to 34,000; and a tensile strength is 980 MPa or higher.
    Type: Grant
    Filed: September 13, 2016
    Date of Patent: February 2, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuri Toda, Kunio Hayashi, Katsuya Nakano, Hiroyuki Kawata, Akihiro Uenishi
  • Publication number: 20210017622
    Abstract: A hot dip galvanized steel sheet and hot dip galvannealed steel sheet improved in uniform ductility and local ductility, yield strength and tensile strength, and low temperature impact property, characterized by having a predetermined chemical composition, having a metal structure containing, by volume %, retained austenite: over 5.0% and tempered martensite: over 5.0%, having retained austenite containing C: 0.85 mass % or more, and having a ratio [C]?gb/[P]?gb of an amount of segregation of C (number of atoms/nm2): [C]?gb to an amount of segregation of P (number of atoms/nm2): [P]?gb at prior austenite grain boundaries of 4.0 or more.
    Type: Application
    Filed: March 30, 2018
    Publication date: January 21, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Jun HAGA, Kohichi SANO, Koutarou HAYASHI, Kunio HAYASHI, Masaharu KAMEDA, Akihiro UENISHI, Hiroyuki KAWATA
  • Publication number: 20210017620
    Abstract: This steel sheet has a predetermined chemical composition, in which a steel structure of an inside of the steel sheet contains, by volume fraction, soft ferrite: 0% to 30%, retained austenite: 3% to 40%, fresh martensite: 0% to 30%, a sum of pearlite and cementite: 0% to 10%, and a remainder includes hard ferrite, a number proportion of the retained austenite having an aspect ratio of 2.0 or more in the total retained austenite is 50% or more, a soft layer having a thickness of 1 to 100 ?m from a surface in a sheet thickness direction is present, in ferrite contained in the soft layer, a volume fraction of grains having an aspect ratio of 3.0 or more is 50% or more, a volume fraction of retained austenite in the soft layer is 80% or less of the volume fraction of the retained austenite in the inside of the steel sheet, and a peak of an emission intensity at a wavelength indicating Si appears in a range of more than 0.2 ?m and 10.0 ?m or less from the surface.
    Type: Application
    Filed: March 30, 2018
    Publication date: January 21, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takafumi YOKOYAMA, Riki OKAMOTO, Kohichi SANO, Hiroyuki KAWATA, Kohei UEDA, Eisaku SAKURADA
  • Patent number: 10822684
    Abstract: A hot-dip galvanized steel sheet includes a base steel sheet and a hot-dip galvanized layer formed on at least one surface of the base steel sheet, in which the hot-dip galvanized layer includes Fe in a content of more than 0% to 5% or less, Al in a content of more than 0% to 1.0% or less, and columnar grains formed by a ? phase on the surface of the steel sheet, further, 20% or more of the entire interface between the hot-dip galvanized layer and the base steel sheet is coated with the ? phase, and a ratio of an interface formed between ? grains in which coarse oxides are present among ? grains and the base steel sheet with respect to the entire interface between the ? phase and the base steel sheet in the hot-dip galvanized layer is 50% or less, the base steel sheet has predetermined chemical components and a refined layer in direct contact with the interface between the base steel sheet and the hot-dip galvanized layer, an average thickness of the refined layer is 0.1 to 5.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: November 3, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki Kawata, Takeshi Yasui, Kohei Ueda, Naoki Maruyama, Yuji Yamaguchi, Satoshi Uchida, Ryosuke Komami, Hayato Arai, Toyomitsu Nakamura
  • Patent number: 10822672
    Abstract: A steel sheet according to an aspect of the present invention has predetermined chemical composition, in which a structure at a thickness ¼ portion includes, in terms of volume ratios, tempered martensite: 30% to 70% and one or both of ferrite and bainite: a total of 20% to 70%, in the structure at the thickness ¼ portion, a volume ratio of residual austenite is less than 10%, a volume ratio of fresh martensite is 10% or less, a volume ratio of pearlite is 10% or less, and a total volume ratio of the residual austenite, the fresh martensite, and the pearlite is 15% or less, a number density of iron-based carbides having a major axis of 5 nm or more in the tempered martensite at the thickness ¼ portion is 5×107 particles/mm2 or more, a ratio of the number of ?-type carbides in the number of the iron-based carbides having the major axis of 5 nm or more at the thickness ¼ portion is 20% or more, and a tensile strength is 780 MPa or higher.
    Type: Grant
    Filed: July 13, 2015
    Date of Patent: November 3, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuri Toda, Masafumi Azuma, Akihiro Uenishi, Hiroyuki Kawata, Naoki Maruyama, Genichi Shigesato
  • Patent number: 10822683
    Abstract: A hot-dip galvanized steel sheet includes a base steel sheet and a hot-dip galvanized layer formed on at least one surface of the base steel sheet, in which the hot-dip galvanized layer includes Fe in a content of more than 0% to 5% or less, Al in a content of more than 0% to 1.0% or less, and columnar grains formed by a ? phase on the surface of the steel sheet, further, 20% or more of the entire interface between the hot-dip galvanized layer and the base steel sheet is coated with the ? phase, and a ratio of an interface formed between ? grains in which coarse oxides are present among grains and the base steel sheet with respect to the entire interface between the ? phase and the base steel sheet in the hot-dip galvanized layer is 50% or less, the base steel sheet has predetermined chemical components and a refined layer in direct contact with the interface between the base steel sheet and the hot-dip galvanized layer, an average thickness of the refined layer is 0.1 to 5.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: November 3, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki Kawata, Takeshi Yasui, Kohei Ueda, Naoki Maruyama, Yuji Yamaguchi, Satoshi Uchida, Ryosuke Komami, Hayato Arai, Toyomitsu Nakamura
  • Patent number: 10808291
    Abstract: A steel sheet according to an aspect of the present invention has predetermined chemical composition, in which a structure at a thickness ¼ portion includes, in terms of volume ratios, tempered martensite: 70% or more and one or both of ferrite and bainite: a total of less than 20%, in the structure at the thickness ¼ portion, a volume ratio of residual austenite is less than 10%, a volume ratio of fresh martensite is 10% or less, a volume ratio of pearlite is 10% or less, and a total volume ratio of the residual austenite, the fresh martensite, and the pearlite is 15% or less, a number density of iron-based carbides having a major axis of 5 nm or more in the tempered martensite at the thickness ¼ portion is 5×107 particles/mm2 or more, a ratio of the number of ?-type carbides in the number of the iron-based carbides having the major axis of 5 nm or more at the thickness ¼ portion is 20% or more, and a tensile strength is 780 MPa or higher.
    Type: Grant
    Filed: July 13, 2015
    Date of Patent: October 20, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuri Toda, Masafumi Azuma, Akihiro Uenishi, Hiroyuki Kawata, Naoki Maruyama, Genichi Shigesato
  • Publication number: 20200325554
    Abstract: A steel sheet having a chemical composition of the base metal including, in mass %, C: 0.17 to 0.40%, Si: 0.10 to 2.50%, Mn: 1.00 to 10.00%, P: 0.001 to 0.03%, S: 0.0001 to 0.02%, Al: 0.001 to 2.50%, N: 0.0001 to 0.010%, O: 0.0001 to 0.010%, Ti: 0 to 0.10%, Nb: 0 to 0.10%, V: 0 to 0.10%, B: 0 to 0.010%, Cr: 0 to 2.00%, Ni: 0 to 2.00%, Cu: 0 to 2.00%, Mo: 0 to 2.00%, Ca: 0 to 0.50%, Mg: 0 to 0.50%, REM: 0 to 0.50%, the balance: Fe and impurities, wherein the steel sheet has an internal oxidized layer in which at least one part of a crystal grain boundary is covered by oxides, and in which a grain boundary coverage ratio of oxides is 60% or more in a region from the surface of the base metal to a depth of 5.0 ?m.
    Type: Application
    Filed: December 15, 2017
    Publication date: October 15, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kengo TAKEDA, Kunio HAYASHI, Akihiro UENISHI, Hiroyuki KAWATA, Chisato YOSHINAGA, Yasunobu MIYAZAKI, Toyomitsu NAKAMURA
  • Patent number: 10745775
    Abstract: A steel sheet for galvannealed steel contains, by mass %, C: 0.25 to 0.70%, Si: 0.25 to 2.50%, Mn: 1.00 to 5.00%, Al: 0.005 to 3.50%, P: 0.15% or less, S: 0.03% or less, N £ 0.02%, O £ 0.01%, and optionally one or more selected from Ti, Nb, V, Cr, Mo, Cu, Ni, B, Ca, REM, Mg, W, Zr, Sb, Sn, As, Te, Y, Hf and Co, a balance being Fe and impurities. The microstructure consists of, by vol. %, retained g: 10.0 to 60.0%, high-temperature tempered martensite3 5.0%, low-temperature tempered martensite3 5.0%, fresh martensite £ 10.0%, a: 0 to 15.0%, P: 0 to 10.0%, a balance being bainite. Total volume ratio of tempered martensite and bainite is 30.0% or more, tensile strength is 1470 MPa or more, tensile strength×uniform elongation is 13000 MPa % or more, and tensile strength×local elongation is 5000 MPa % or more.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: August 18, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kohichi Sano, Jun Haga, Koutarou Hayashi, Hiroyuki Kawata, Riki Okamoto, Akihiro Uenishi
  • Patent number: 10724114
    Abstract: A high-strength cold-rolled steel sheet is provided that has a chemical composition that consists of, by mass %, C: 0.050 to 0.40%, Si: 0.01 to 3.0%, Mn: 1.0 to 5.0%, sol. Al: 0.001 to 1.0%, Ti: 0.005 to 0.20%, B: 0.0005 to 0.010%, P: 0.1% or less, S: 0.01% or less, O: 0.1% or less, N: 0.01% or less, Cr: 0 to 1.0%, Mo: 0 to 1.0%, Ni: 0 to 1.0%, Cu: 0 to 1.0%, Sn: 0 to 0.50%, Nb: 0 to 0.20%, V: 0 to 0.50%, W: 0 to 0.50%, Ca: 0 to 0.01%, Mg: 0 to 0.01%, Bi: 0 to 0.01%, Sb: 0 to 0.10%, Zr: 0 to 0.01%, and REM: 0 to 0.01%, with the balance being Fe and impurities, and that satisfies the formulas [sol. Bs/B?0.50] and [sol. Bq/B>0.50] (where, B: B amount in the steel; sol. Bs: soluble B amount in a surface layer portion of the steel; and sol. Bq: soluble B amount in the steel interior).
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: July 28, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takafumi Yokoyama, Hiroyuki Kawata, Riki Okamoto