Abstract: The present invention pertains to: a powder mixture for powder magnetic core obtained by mixing a lubricant, a solid lubricant, and a soft magnetic powder coated with an insulating coating, wherein a lubricant content is 0.1% by mass or more and 0.8% by mass and a solid lubricant content is 0.01% by mass or more and 0.2% by mass or less; and a powder magnetic core in which the powder mixture is used.

Abstract: An iron-based soft magnetic powder for dust core having a high magnetic flux density, maintaining high electric insulation even after annealing, and more excellent in the mechanical strength in which a coating film having a phosphate conversion coating film is formed on the surface thereof and the peak height for the absorption of hydroxyl groups formed at 3700 cm?1 to 2500 cm?1 is 0.04 or more being indicated by absorbance when the coating film is analyzed by infrared diffuse reflectance spectroscopy.

Abstract: Provided is a so-called Lundell-type generator capable of avoiding generation of eddy current in rotor iron-cores without complicated structure. The generator includes a stator, a rotary shaft, first and second rotor iron-cores, and a rotor coil. Each rotor iron-core includes a base and rotor magnetic-pole portions extending axially from the base, the rotor coil disposed on the inside thereof. Each rotor iron-core is formed of a plurality of unit plates stacked axially. The unit plates integrally include respective basal plate portions stacked to form the bases and a plurality of magnetic-pole plate portions stacked to form the rotor magnetic-pole plate portions stacked to form the rotor magnetic-pole portions.

Abstract: The present invention pertains to: a powder mixture for powder magnetic core obtained by mixing a lubricant, a solid lubricant, and a soft magnetic powder coated with an insulating coating, wherein a lubricant content is 0.1% by mass or more and 0.8% by mass and a solid lubricant content is 0.01% by mass or more and 0.2% by mass or less; and a powder magnetic core in which the powder mixture is used.

Abstract: Provided is soft magnetic powder used to manufacture a dust core having good mechanical strength and superior formability while iron loss is reduced. The soft magnetic powder for dust cores according to the invention is soft magnetic mixed powder that includes pure iron powder and soft magnetic iron-base alloy powder, wherein the proportion of the soft magnetic iron-base alloy powder in the mixture is 5 to 60 mass %, the ratio of the modes of the particle size distributions of the soft magnetic iron-base alloy powder and the pure iron powder ((the mode of the particle size distribution of the soft magnetic iron-base alloy powder)/(the mode of the particle size distribution of the pure iron powder)) is 0.9 or more and less than 5, and the ratio Rover/Runder is 1.

Abstract: Disclosed is an iron-based soft magnetic powder obtained by preparing an iron-oxide-based soft magnetic powder through water atomization, and thermally reducing the iron-oxide-based soft magnetic powder. The iron-based soft magnetic powder has an average particle size of 100 ?m or more and has an interface density of more than 0 ?m?1 and less than or equal to 2.6×10?2 ?m?1, where the interface density is determined from a cross-sectional area (?m2) and a cross-sectional circumference (?m) of the iron-based soft magnetic powder. The iron-based soft magnetic powder obtained by preparing an iron-oxide-based soft magnetic powder through water atomization and thermally reducing the iron-oxide-based soft magnetic powder, when used for the production of a dust core, can give a dust core having a low coercive force. Also disclosed is a duct core having a low coercive force and exhibiting superior magnetic properties.

Abstract: A powder magnetic core which exhibits a high compact density and a reduced iron loss can be obtained by compacting a soft magnetic powder in which the mass ratio of soft magnetic powder particles that pass through a filter having an opening of 75 ?m is 95 mass % or higher relative to the whole amount of the soft magnetic powder and which has a mean strain of less than 0.100%.

Abstract: Provided is a so-called Lundell-type generator capable of avoiding generation of eddy current in rotor iron-cores without complicated structure. The generator includes a stator, a rotary shaft, first and second rotor iron-cores, and a rotor coil. Each rotor iron-core includes a base and rotor magnetic-pole portions extending axially from the base, the rotor coil disposed on the inside thereof. Each rotor iron-core is formed of a plurality of unit plates stacked axially. The unit plates integrally include respective basal plate portions stacked to form the bases and a plurality of magnetic—pole plate portions stacked to form the rotor magnetic-pole plate portions stacked to form the rotor magnetic-pole portions.

Abstract: Provided is an iron-based soft magnetic powder for dust core having a less coercive force, which is obtained by specifying the amount of inclusions in the iron-based powder for dust core, and at the same time, capable of decreasing the coercive force of a dust core produced using the iron-based soft magnetic powder. The iron-based soft magnetic powder for dust core is characterized by that when the cross-section of the iron-based soft magnetic powder particle is observed with a scanning electron microscope, the number of inclusions having an equivalent circle diameter from 0.1 to 3 ?m is 1×104 pieces/mm2 or less and the number of inclusions having an equivalent circle diameter exceeding 3 ?m is 10 pieces/mm2 or less.

Abstract: An iron-based soft magnetic powder for dust core having a high magnetic flux density, maintaining high electric insulation even after annealing, and more excellent in the mechanical strength in which a coating film having a phosphate conversion coating film is formed on the surface thereof and the peak height for the absorption of hydroxyl groups formed at 3700 cm?1 to 2500 cm?1 is 0.04 or more being indicated by absorbance when the coating film is analyzed by infrared diffuse reflectance spectroscopy.

Abstract: Disclosed is a brushless motor (1A) which is an axial gap type brushless motor (1A) wherein stators (3A, 4A) comprising a coil (41) and a rotor (2) comprising a permanent magnet (23) are arranged with a gap therebetween in the axial direction. The coil (41) is a band-like wire which is spirally wound such that the width direction of the band-like wire generally coincides with the direction of the magnetic flux that is generated by the permanent magnet (23) of the rotor (2). Consequently, the axial gap type brushless motor (1A) having the above-described structure can be further reduced in eddy current loss in comparison to conventional brushless motors.

Abstract: Provided is soft magnetic powder used to manufacture a dust core having good mechanical strength and superior formability while iron loss is reduced. The soft magnetic powder for dust cores according to the invention is soft magnetic mixed powder that includes pure iron powder and soft magnetic iron-base alloy powder, wherein the proportion of the soft magnetic iron-base alloy powder in the mixture is 5 to 60 mass %, the ratio of the modes of the particle size distributions of the soft magnetic iron-base alloy powder and the pure iron powder ((the mode of the particle size distribution of the soft magnetic iron-base alloy powder)/(the mode of the particle size distribution of the pure iron powder)) is 0.9 or more and less than 5, and the ratio Rover/Runder is 1.

Abstract: A powder magnetic core which exhibits a high compact density and a reduced iron loss can be obtained by compacting a soft magnetic powder in which the mass ratio of soft magnetic powder particles that pass through a filter having an opening of 75 ?m is 95 mass % or higher relative to the whole amount of the soft magnetic powder and which has a mean strain of less than 0.100%.

Abstract: An axial motor includes a rotor arranged between a pair of stators with coils. In the rotor, a plurality of permanent magnets sandwiched between pairs of first magnetic materials and a plurality of second magnetic materials are alternately arranged in a rotation direction while gaps are provided therebetween. Since the permanent magnets are sandwiched by the first magnetic materials in the thus constructed axial motor, a field-weakening control can be performed. Since the second magnetic materials are provided, a reluctance torque can be generated. Further, since the gaps are provided, more magnetic fluxes generated from the permanent magnets can be caused to flow toward the coils. Therefore, the thus constructed axial motor can achieve a higher output, higher torque, higher efficiency, and miniaturization.

Abstract: This invention addresses the problem of providing an iron base soft magnetic powder for a powder magnetic core that does not use rare metals, that can maintain the electrical insulating properties between the iron powder particles even when subjected to high temperature thermal processing, and that has excellent thermal stability and mechanical strength. This invention also addresses the problem of providing a fabrication method for the iron base soft magnetic powder for the powder magnetic core, and providing the powder magnetic core. In this iron base soft magnetic powder for the powder magnetic core, a phosphatized coating film is formed on the surface of the iron base soft magnetic powder, and a silicon resin coating film is formed on the surface of the phosphatized coating film. The phosphatized coating film contains P, B, Mg, and Al.

Abstract: Provided is a reactor that enables high inductance to be generated with stability in a wide current range, while minimizing noise, processing cost, and eddy-current loss. The reactor (D1) has the ratio (t/W) of the width (W) to the thickness (t) of a conductive member that composes an air-core coil configured to be 1 or less, and preferably, 1/10 or less. Furthermore, the reactor also has the absolute value of a value ((L1?L2)/L3) that has had: the difference (L1?L2) between; the space interval (L1) between an inner wall face of a first core member (3) and an inner wall face of a second core member (4), at the innermost circumference position of the air-core coil (1); and the space (L2) between the inner wall face of the first core member (3) and the inner wall face of the second core member (4), at the outermost circumference position of the air-core coil (1); divided by an average value (L3); configured to be 1/50 or less.

Abstract: This brushless DC motor (1) is provided with a stator (3) having a main body (312, 322) disposed on both ends thereof in the rotational axis direction with a single exciting coil (2) disposed between the main bodies (312, 322), and with a rotor (4) disposed in the interior of the stator (3), wherein main body (312) is formed with a first magnetic core (31) and main body (322) is formed with a second magnetic core (32), the magnetic cores (31, 32) functioning as a magnetic pole and having protrusions (311, 321), the quantity of which being different for each magnetic core (31, 32). The brushless DC motor (1) uses, as the driving force, the variation in the magnetic resistance between the stator (3) and the rotor (4) in relation to the flow of the magnetic flux generated in the periphery of the exciting coil (2).

Abstract: An iron-based magnetic powder for dust cores has layers of phosphoric acid-based film and silicone resin film sequentially formed on the surface thereof. The phosphoric acid-based film contains at least one element selected from the group consisting of Co, Na, S, Si, and W. The iron-based powder effectively keeps insulation among iron powder particles, excels in mechanical strength even though the amount of insulating material is reduced due to achieve high-density forming, and exhibits good thermal stability necessary for electrical insulating properties even after high-temperature heat treatment.

Abstract: The invention relates to an iron-based soft magnetic powder for a dust core, wherein a film comprising Fe and Co, a phosphoric acid-based chemical conversion film and a silicone resin film are formed in this order on the surface of an iron-based soft magnetic powder, and to a dust core obtained by molding the iron-based soft magnetic powder for a dust core. The invention also relates to an iron-based soft magnetic powder for a dust core formed by coating the surface of an iron-based soft magnetic powder with an insulating film, wherein the powder has a particle diameter of from 45 ?m to 180 ?m, the insulating film is composed of two layers in which a lower layer composed of a phosphoric acid-based chemical conversion film and an upper layer composed of a silicone resin film, and each of the films has a thickness of from 100 nm to 280 nm, and to a dust core obtained by molding the iron-based soft magnetic powder for a dust core.

Abstract: Disclosed is a brushless motor (1A) which is an axial gap type brushless motor (1A) wherein stators (3A, 4A) comprising a coil (41) and a rotor (2) comprising a permanent magnet (23) are arranged with a gap therebetween in the axial direction. The coil (41) is a band-like wire which is spirally wound such that the width direction of the band-like wire generally coincides with the direction of the magnetic flux that is generated by the permanent magnet (23) of the rotor (2). Consequently, the axial gap type brushless motor (1A) having the above-described structure can be further reduced in eddy current loss in comparison to conventional brushless motors.