Abstract: In order to improve tire production efficiency, there is provided a conveying apparatus that conveys a tire-accompanied rigid core in a lying-sideways position to a loading position P1, a preheating device for preheating at a preheating position P2, a vulcanizing device for vulcanizing at a vulcanizing position P3, a cooling device for cooling at a cooling position P4, and a transferring device. The transferring device has a turning arm capable of turning horizontally around an axis of turning and movable up and down, and transfers the tire-accompanied rigid core from and to the conveying device, the preheating device, the vulcanizing device, and the cooling device at the positions P1 to P4. The loading position P1, the preheating position P2, the vulcanizing position P3 and the cooling position P4 are arranged on the same circumferential line centered on the axis of turning.

Abstract: The present invention can save space. A rubber extrusion device (1) containing a rubber extruder (2) for kneading rubber and extruding same from a discharge port (7), and a gear pump (3) connected to the discharge port (7) of the rubber extruder (2). The rubber extruder (2) has a cylinder part (4), which houses a rubber extrusion screw (5), above the floor surface on which the rubber extruder (2) is placed. The gear pump (3) contains an electric motor (8), a decelerator (9) linked to the electric motor (8), and a gear pump main body (10) linked to the decelerator (9). A pair of gears (11) which meshes with one another is installed in the gear pump main body (10). The electric motor (8) and the decelerator (9) are disposed in a space below the gear pump main body (10) or the cylinder part (4). Moreover, the output shaft (9b) of the decelerator and one of the gears (11) are linked by means of a wrapping transmission means.

Abstract: A method for manufacturing a tire T comprises a step for forming a green tire on the outside of a rigid core mold 2, a step for vulcanization-molding and obtaining a tire-accompanying rigid core mold G, a step for setting, at an assembly station P3, a core 5 taken out from the tire-accompanied rigid core mold G, and a removal and assembly step for removing one core segment 3 from the tire T by moving in inwardly in the tire radial direction from the tire-accompanying rigid core mold G and mounting it on the core 5 set at the assembly station. The removal and assembly step is performed for every core segment in the tire, whereby a rigid core mold 2 is assembled at the assembly station P3, while removing the rigid core mold 2 from the tire T.

Abstract: In order to simultaneously and randomly form tires of multiple, different sizes on a single line, this tire manufacturing method comprises: a green tire formation step of, on a member assembly device having a plurality of work stations arranged along a track, assembling the tire constituent members to an outer surface of a rigid core moving on the track at the work stations; and a vulcanization step of putting the green tire with the rigid core into the vulcanization molds. Each time the rigid core is carried into the work station, the size of the carried rigid core is identified, and data on the attachment condition according to the identified size from identification information and data on the attachment condition for the member material according to the size of the rigid core stored in advance in the control device is determined. The member assembly device is carried based on the determined data is controlled.

Abstract: The purpose of the present invention is to efficiently vulcanize a green tire. This tire vulcanizing method and tire manufacturing method for vulcanizing a green tire 2A formed on an outer surface 11s of a rigid core by putting in a vulcanizing mold together with the rigid core 3A. The method comprising: a preheating step S1 of preheating the rigid core accompanied by green tire 3A using a preheating device 5 arranged adjacent to the vulcanizing mold 4 prior to vulcanizing; a vulcanizing step S3 of vulcanizing the green tire accompanied by preheated rigid core 3A using the vulcanizing mold 4; and a cooling step S5 of cooling the rigid core accompanied by vulcanized tire 3B which has a vulcanized tire 2B made by vulcanizing the green tire 2A by use of a cooling device 6.

Abstract: In order to make a tire factory more compact, this tire manufacturing system comprises a material storage zone, a green tire formation zone, a vulcanization zone, and an inspection and discharge zone. The green tire formation zone has a track and a plurality of work stations arranged along the track, where a green tire is formed by assembling a tire constituent member to an outer surface of a rigid core moving on the track at each of the work stations. A member assembly device that forms the tire constituent member by attaching a member material set for each of the tire constituent members to a surface of the rigid core, under an attachment condition determined according to size of the rigid core. The member assembly devices being arranged at an outer peripheral side of the square-cornered U-shaped bending track and along the lateral track parts. The material storage zone is arranged adjacent to one lateral side of the square-cornered U-shaped bending track.

Abstract: The present invention can save space. A rubber extrusion device (1) containing a rubber extruder (2) for kneading rubber and extruding same from a discharge port (7), and a gear pump (3) connected to the discharge port (7) of the rubber extruder (2). The rubber extruder (2) has a cylinder part (4), which houses a rubber extrusion screw (5), above the floor surface on which the rubber extruder (2) is placed. The gear pump (3) contains an electric motor (8), a decelerator (9) linked to the electric motor (8), and a gear pump main body (10) linked to the decelerator (9). A pair of gears (11) which meshes with one another is installed in the gear pump main body (10). The electric motor (8) and the decelerator (9) are disposed in a space below the gear pump main body (10) or the cylinder part (4). Moreover, the output shaft (9b) of the decelerator and one of the gears (11) are linked by means of a wrapping transmission means.

Abstract: To improve tire production efficiency. There are a conveying means for conveying a tire-accompanied rigid core in a lying-sideways attitude to a loading position P1, a preheating means for preheating at a preheating position P2, a vulcanizing means for vulcanizing at a vulcanizing position P3, a cooling means for cooling at a cooling position P4, and a transferring means. The transferring means has a turning arm capable of turning horizontally around an axis of turning and movable up and down, and transfers the tire-accompanied rigid core from and to the conveying means, the preheating means, the vulcanizing means, and the cooling means at the positions P1 to P4. The loading position P1, the preheating position P2, the vulcanizing position P3 and the cooling position P4 are arranged on the same circumferential line centered on the axis of turning.

Abstract: Provide a manufacturing method and a manufacturing device for a rubber strip capable of stably manufacturing a tape-like rubber strip of unvulcanized rubber. The rubber strip manufacturing device (1) for manufacturing a tape-like rubber strip (G2) made of unvulcanized rubber is characterized in including: a rubber extruder (3) comprising a rubber extruder main body (6) having a screw shaft (6c) for kneading and pushing the unvulcanized rubber toward an outlet opening (6d), and a gear pump (7) connected to the outlet opening (6d) of the rubber extruder main body (6) and rotary-driven by a first motor (M1); a calender head (4) comprising a pair of calender rollers (4a,4b) for rolling a shaped rubber body extruded from the rubber extruder (3) to obtain the rubber strip (G2); and a control unit (70) for controlling a second motor (M2) for rotary-driving the calender rollers in conjunction with the first motor (M1).

Abstract: An apparatus 1 for mounting an annular tread ring R on an outer peripheral surface TS of a tire base T, which includes a tire base holding section 2 which is movable between a first position P1 and a second position P2 while holding the tire base T, and a tread ring mounting section 3 for mounting the tread ring R on the outer peripheral surface TS of the tire base T. The tread ring mounting section 3 comprises a tread holder 10 for holding the inner circumferential surface of the tread ring R, and a tread pushing-out device 11 for pushing out the tread ring R in the axis direction. At the second position P2, after placing the tread ring R on the outer peripheral surface TS of the tire base T in the tire base holding section 2, the tread ring mounting section 3 pushes out the tread ring R from the tread holder 10 toward the first position P1 by the tread pushing-out device 11.

Abstract: The present invention forms bead apex rubber with good precision on the outer circumferential surface of the bead core. A molding process, in which unvulcanized rubber is made to flow into a bead apex molding chamber that is surrounded by surfaces that include the outer circumferential surface of a circular bead core and the bead apex rubber is formed directly on the outer circumferential surface of the bead core that is rotating around the core axis, is provided. The molding process comprises: a tip forming step that forms the leading end of the bead apex rubber; a middle section forming step that sequentially forms the bead apex rubber to be continuous with the leading end; and a joining step to join the back end and the leading end of the bead apex rubber by inflowing the unvulcanized rubber therebetween.

Abstract: A method includes a tubular carcass with core forming process (K1), a rubber laminate forming process (K2), and a tubular base tire forming process (K4). The forming process (K1) of forming a tubular carcass with bead core (6R3) on a first drum (20) comprises a tubular carcass forming step (K1a) to form a tubular carcass (6R2) by butt-jointing circumferential end faces of a carcass ply member (6R1) wound singly on the first drum (20), and a bead core joining step (K1b) to form integrally by diameter-expanding and pressing the tubular carcass (6R2) against the bead cores (5) outserted on the radially outer side. In the forming process (K2), rubber members for base tire (Ga) including an inner liner rubber member (G10a) are wound on a second drum (27) so as to form a rubber laminate (11).

Abstract: A former used for shaping a green tire into a toroidal shape and a green tire building system including two formers are disclosed. The former comprises: a pair of bead-lock devices supported by a rotatable tubular shaft in which a central shaft is disposed; a rotational-to-linear motion converter converting rotational motion of the central shaft relative to the tubular shaft to linear motion for causing the bead-lock devices to come close to each other or to get away from each other; a single electric motor; and a clutch for switching the transmission of the rotational motion of the motor to (A) only the central shaft to change the distance between the bead-lock devices or (B) both of the tubular shaft and central shaft to rotate the bead-lock devices. The building system comprises a turntable on which the two formers are disposed towards different directions so that by turning the turntable, each of the formers positions towards a first drum and a second drum in turn.

Abstract: A method and apparatus for manufacturing a green tire capable of preventing the variation of carcass-cord paths between bead cores and disturbances of the carcass cord arrangement are disclosed. An assembly of a bead core and a bead apex rubber is set on the radially outside of a cylindrical carcass assembly, and they are locked with a bead lock ring expanded, while maintain the cylindrical shape. Then, applying tension to the carcass cords between the expanded bead lock rings, the bead apex rubber is folded down towards the tire equator. Further, the edges portions of the carcass are turned up around the bead cores locked.

Abstract: An unvulcanized rubber strip (3) is supplied to an outer peripheral surface of a rotating cylindrical body (4) from a sending-out roller (16) which laterally moves in an axial direction of the cylindrical body (4), thereby spirally winding the rubber strip (3) to form a winding body (5). In a tilting reference plane (29) defined as a plane which is in parallel to a plane (4S) passing through an axis (4i) of the cylindrical body (4) and which passes through an axis (16i) of the sending-out roller (16), the sending-out roller (16) is held such that the sending-out roller (16) can tilt positively and negatively within an inclination angle (?) of 0 to 45° with respect to a tilting reference line (N) which is parallel to the axis (4i) of the cylindrical body (4). The sending-out roller (16) is laterally moved while changing the inclination angle (?).

Abstract: The present invention relates to an apparatus for producing at least two rubber strips comprising an extruder for extruding compounded rubber into at least two preliminary rubber strips each having a preliminary cross sectional shape, and a pair of calendar rollers for simultaneously forming the preliminary rubber strips into at least two rubber strips each having a finished cross sectional shape.

Abstract: A spray-painting machine for a pneumatic tire comprises: a tire holder comprising a pair of bead support disks between which the tire is held; at least one spray gun; a spray gun shifter to move the spray gun to a position near the tread face of the tire held by the tire holder; a rotator for the bead support disks to rotate the tire around the rotational axis of the tire; and a controller which controls the spray gun to spray the paint onto the tread face during the tire is rotated. In a method of manufacturing a pneumatic tire, after the raw tire is vulcanized, an identification mark is spray-painted on the tread face of the vulcanized tire.

Abstract: An unvulcanized rubber strip (3) is supplied to an outer peripheral surface of a rotating cylindrical body (4) from a sending-out roller (16) which laterally moves in an axial direction of the cylindrical body (4), thereby spirally winding the rubber strip (3) to form a winding body (5). In a tilting reference plane (29) defined as a plane which is in parallel to a plane (4S) passing through an axis (4i) of the cylindrical body (4) and which passes through an axis (16i) of the sending-out roller (16), the sending-out roller (16) is held such that the sending-out roller (16) can tilt positively and negatively within an inclination angle (?) of 0 to 45° with respect to a tilting reference line (N) which is parallel to the axis (4i) of the cylindrical body (4). The sending-out roller (16) is laterally moved while changing the inclination angle (?).

Abstract: The present invention relates to an apparatus for producing at least two rubber strips comprising an extruder for extruding compounded rubber into at least two preliminary rubber strips each having a preliminary cross sectional shape, and a pair of calendar rollers for simultaneously forming the preliminary rubber strips into at least two rubber strips each having a finished cross sectional shape.