Patents by Inventor Hiroyuki Osaka
Hiroyuki Osaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20090022989Abstract: High-quality differential-shrinkage polyester combined filament yarn having good color tone and being free from fluffing can be made from a polyester polymer produced by using a catalyst comprising (I) a mixture consisting of a Ti compound component composed of one or more members selected from among titanium alkoxides of the general formula (I) and products of reaction of these alkoxides with carboxylic acids of the general formula (II) or anhydrides thereof and a P compound component consisting of a compound of the general formula (III) and/or (2) a product obtained by reacting a Ti compound component composed of one or more members selected from among titanium alkoxides of the general formula (I) and products of reaction of these alkoxides with carboxylic acids of the general formula (II) or anhydrides thereof with a P compound component consisting of a compound of the general formula (IV).Type: ApplicationFiled: July 25, 2008Publication date: January 22, 2009Inventors: Tomoo Mizumura, Nobuyoshi Miyasaka, Ryoji Tsukamoto, Keijiro Hattori, Hiroyuki Osaka
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Patent number: 7361015Abstract: A heat treatment operation can be executed, suppressing a wave-shaped deformation at a non heat-treatment region of an article to be heat treated. To an elongated-shaped article to be heat treated to which a raised portion extending in the longitudinal direction is formed, a hardening region, as a heat-treated region defined to extend in a longitudinal direction at a part of the raised portion, and a non-hardening region, as a non-heat-treated region defined to extend in the longitudinal direction at flange portion, and other parts of the raised portion are arranged side by side in a width direction orthogonal to the longitudinal direction. The flange portion is clamped by a first and a second clamp, arranged in the longitudinal direction, and one first clamp is a tight clamp for holding fixedly the flange portion and a plurality of second clamps are loose clamps for clamping loosely the flange portion, allowing the article to be heat treated to be convex on the side of the heated hardening region.Type: GrantFiled: October 4, 2004Date of Patent: April 22, 2008Assignee: Kikuchi Co., Ltd.Inventors: Satoshi Shimizu, Norihiko Kikuchi, Tatsushi Yurudume, Hisao Hoshino, Takao Minagawa, Hiroyuki Osaka, Makoto Noudou, Shigeki Kishihara, Shingo Shikuwa
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Publication number: 20070186533Abstract: A polyester combined filament yarn composed of a self-extending polyester multifilament yarn A and a heat-shrinkable polyester multifilament yarn B, wherein the polyester multifilament yarn A comprises a core portion and a plurality of fin portions protruding in a radial fashion from the core portion along the lengthwise direction of the core portion, and the following conditions (a) to (c) arc simultaneously satisfied. 1/20?SB/SA????(a) 0.6?LB/DA?3.0??(b) WB/DA?¼??(c) (where SA represents the cross-sectional area of the core portion, DA represents the diameter of the core portion when the cross-section is a circle and the circumscribed circle diameter when it is not a circle, and SB, LB and WB represent the cross-sectional area, maximum length and maximum width, respectively, of the fin portions.Type: ApplicationFiled: December 27, 2004Publication date: August 16, 2007Applicant: Teijin Fibers LimitedInventors: Tsuyoshi Masuda, Hiroyuki Osaka
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Publication number: 20060210797Abstract: Polyester fibers having a deformed section are produced from a polyester polymer which is obtained by polycondensing an aromatic dicarboxylate ester in the presence of a catalyst containing a mixture of a Ti component (A) comprising at least one a titanium alkoxide or a reaction product thereof with a specific carboxylic acid or its anhydride with a P compound component (B) represented by the following general formula (III) and/or a reaction product of a Ti compound component (C) with a P compound component (D) represented by the following general formula (IV). The obtained fibers have a favorable color tone and excellent qualities without showing fluffing.Type: ApplicationFiled: December 25, 2003Publication date: September 21, 2006Inventors: Tsuyoshi Masuda, Mie Kamiyama, Tomoo Mizumura, Nobuyoshi Miyasaka, Ryoji Tsukamoto, Keijiro Hattori, Suguru Nakajima, Katushi Kikuchi, Hiroyuki Osaka
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Patent number: 7087299Abstract: Polyester fibers having an individual fiber thickness of 0.1 to 10 dtex are produced from a polyester polymer produced by polycondensing an aromatic dicarboxylate ester in the presence of a catalyst including a mixture of a Ti compound component (A) including at least one member selected from titanium alkoxides and reaction products of the titanium alkoxides with a specific type of carboxylic acids or anhydrides thereof, with a specific P compound component (B), and/or a reaction product of a Ti compound component (C) with a specific P compound component (D). The resultant fibers have a good color tone (a low b value) a stable drawing and false-twisting processability and exhibit excellent appearance and performance.Type: GrantFiled: December 26, 2003Date of Patent: August 8, 2006Assignee: Teijin Fibers LimitedInventors: Masahiro Konishi, Tsuyoshi Masuda, Hiroyuki Osaka, Keijiro Hattori
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Patent number: 7078096Abstract: There are provided a process for producing a polyester fine multifilament yarn having a single filament fineness of 0.9 dtex or below, a total number of single filaments of 100 to 400 and a birefringence of 0.03 to 0.06 comprising passing polymer streams of a polyester polymer melt extruded from a spinneret surface through an atmosphere wherein a distance of 0 to 40 mm from the spinneret surface is regulated to a temperature within the range of 100 to 300° C., further cooling the polymer streams and then converging the cooled filaments into a filament bundle at a position of 350 to 500 mm from the spinneret surface; a process for producing a polyester fine false twist textured yarn comprising subjecting a polyester fine multifilament yarn having a single filament fineness of 0.9 dtex or below, a total number of single filaments of 100 to 400 and a bifringence of 0.03 to 0.Type: GrantFiled: April 25, 2003Date of Patent: July 18, 2006Assignee: Teijin Fibers LimitedInventors: Masahiro Konishi, Satoshi Nagamune, Hiroyuki Osaka
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Publication number: 20060147709Abstract: High-quality differential-shrinkage polyester combined filament yarn having good color tone and being free from fluffing can be made from a polyester polymer produced by using a catalyst comprising (I) a mixture consisting of a Ti compound component composed of one or more members selected from among titanium alkoxides of the general formula (I) and products of reaction of these alkoxides with carboxylic acids of the general formula (II) or anhydrides thereof and a P compound component consisting of a compound of the general formula (III) and/or (2) a product obtained by reacting a Ti compound component composed of one or more members selected from among titanium alkoxides of the general formula (I) and products of reaction of these alkoxides with carboxylic acids of the general formula (II) or anhydrides thereof with a P compound component consisting of a compound of the general formula (IV).Type: ApplicationFiled: December 25, 2003Publication date: July 6, 2006Inventors: Tomoo Mizumura, Nobuyoshi Miyasaka, Ryoji Tsukamoto, Keijiro Hattori, Hiroyuki Osaka
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Publication number: 20060082040Abstract: A heat treatment operation can be executed, suppressing a wave-shaped deformation at a non heat-treatment region of an article to be heat treated. To an elongated-shaped article to be heat treated (10) to which a raised portion (11) extending in the longitudinal direction is formed, a hardening region as being a heat-treated region defined to be extended in a longitudinal direction at a part of the raised portion (11) and a non-hardening region as being non heat-treated region defined to be extended in the longitudinal direction at flange portion (13) and other parts of the raised portion (11) are arranged side by side in a width direction orthogonal to the longitudinal direction.Type: ApplicationFiled: October 4, 2004Publication date: April 20, 2006Inventors: Satoshi Shimizu, Norihiko Kikuchi, Tatsushi Yurudume, Hisao Hoshino, Takao Minagawa, Hiroyuki Osaka, Makoto Noudou, Shigeki Kishihara, Shingo Shikuwa
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Patent number: 7000375Abstract: A polyester false-twist textured yarn, useful as a yarn for woven or knitted fabrics having excellent water-absorbing and quick drying properties, satisfies all of the requirements (1) to (3) shown below: (1) the cross-sectional profiles of a plurality of individual filaments, from which the false-twist textured multifilament yarn is constituted, each have 3 to 6 concavities, and the average number of the concavities having a ratio (H/W) of a largest depth (H) to a largest width (W) of the individual concavities of 0.3 or more is in the range of from 50 to 80% of the total number of the concavities; (2) the average of the cross-sectional profile flatness factors is in the range of from 1.5 to 3.5; and (3) the standard deviation of the cross-sectional profile flatness factors is in the range of from 0.3 to 1.0.Type: GrantFiled: December 19, 2002Date of Patent: February 21, 2006Assignee: Teijin LimitedInventors: Masaaki Yanagihara, Yoshiki Shirakawa, Hiroyuki Osaka
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Publication number: 20060014920Abstract: A polyester multifilament yarn having an individual filament thickness of 0.3 to 2.0 dtex, a total thickness of 90 dtex or less and a silk factor of 22 or more, can be obtained from a polyester polymer produced by polycondensing an aromatic dicarboxylate ester in the presence of a catalyst which comprises a mixture of a Ti compound component (A) comprising at least one member selected from titanium alkoxides and reaction products of the titanium alkoxides with carboxylic acids or anhydrides thereof, with a specific P compound component (B), and/or a reaction product of the Ti compound component (A) for the mixture with a specific P compound component (D), the resultant yarn having a good color tone (a low b* value) and an excellent weaving or knitting property and a good dyeing processability.Type: ApplicationFiled: February 23, 2004Publication date: January 19, 2006Inventors: Yoshiki Shirakawa, Keijiro Hattori, Hiroyuki Osaka
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Publication number: 20050227066Abstract: There are provided a process for producing a polyester fine multifilament yarn having a single filament fineness of 0.9 dtex or below, a total number of single filaments of 100 to 400 and a birefringence of 0.03 to 0.06 comprising passing polymer streams of a polyester polymer melt extruded from a spinneret surface through an atmosphere wherein a distance of 0 to 40 mm from the spinneret surface is regulated to a temperature within the range of 100 to 300° C., further cooling the polymer streams and then converging the cooled filaments into a filament bundle at a position of 350 to 500 mm from the spinneret surface; a process for producing a polyester fine false twist textured yarn comprising subjecting a polyester fine multifilament yarn having a single filament fineness of 0.9 dtex or below, a total number of single filaments of 100 to 400 and a bifringence of 0.03 to 0.Type: ApplicationFiled: April 25, 2003Publication date: October 13, 2005Applicant: TEIJIN FIBERS LIMITEDInventors: Masahiro Konishi, Satoshi Nagamune, Hiroyuki Osaka
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Publication number: 20050102992Abstract: A polyester false-twist textured yarn, useful as a yarn for woven or knitted fabrics having excellent water-absorbing and quick drying properties, satisfies all of the requirements (1) to (3) shown below: (1) the cross-sectional profiles of a plurality of individual filaments, from which the false-twist textured multifilament yarn is constituted, each have 3 to 6 concavities, and the average number of the concavities having a ratio (H/W) of a largest depth (H) to a largest width (W) of the individual concavities of 0.3 or more is in the range of from 50 to 80% of the total number of the concavities; (2) the average of the cross-sectional profile flatness factors is in the range of from 1.5 to 3.5; and (3) the standard deviation of the cross-sectional profile flatness factors is in the range of from 0.3 to 1.0.Type: ApplicationFiled: December 19, 2002Publication date: May 19, 2005Inventors: Masaaki Yanagihara, Yoshiki Shirakawa, Hiroyuki Osaka
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Publication number: 20050106388Abstract: Polyester fibers having an individual fiber thickness of 0.1 to 10 dtex are produced from a polyester polymer produced by polycondensing an aromatic dicarboxylate ester in the presence of a catalyst including a mixture of a Ti compound component (A) including at least one member selected from titanium alkoxides and reaction products of the titanium alkoxides with a specific type of carboxylic acids or anhydrides thereof, with a specific P compound component (B), and/or a reaction product of a Ti compound component (C) with a specific P compound component (D). The resultant fibers have a good color tone (a low b value) a stable drawing and false-twisting processability and exhibit excellent appearance and performance.Type: ApplicationFiled: December 26, 2003Publication date: May 19, 2005Inventors: Masahiro Konishi, Tsuyoshi Masuda, Hiroyuki Osaka, Keijiro Hattori
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Patent number: 6887411Abstract: A polyester blended yarn giving a woven or knitted fabric exhibiting a swollen touch and a high grade texture is stably obtained by melt-spinning a polyester including A including a substrate polymer including a polyester and 0.5 to 5.0 percent by weight of a polymer P, and the substrate polymer from an identical spinneret or different spinnerets to obtain the filament group A including the polyester composition A and the filament group B including the substrate polymer, blowing cooling air on the filament groups B and A at a speed of 0.20 to 0.80 m/sec and at a speed of not less than 1.1 times said speed, respectively, to once separately cool and solidify the filament groups B and A, doubling the cooled filament groups, and then taking off the obtained doubled yarn at a speed of not less than 2,500 m/min.Type: GrantFiled: December 11, 2001Date of Patent: May 3, 2005Assignee: Teijin LimitedInventors: Hiroyuki Osaka, Hideki Beppu, Kenji Iwashita
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Patent number: 6723265Abstract: A polymer of a kind different from a polyester in an amount within the range of 0.3 to 5.0% by weight based on the polyester is added to the polyester, and the resulting composition is melt-extruded from the same pack. The extruded filament group including polyester multi-filaments is cooled once to the glass transition temperature or below, and the filament group is subsequently divided into two groups. One of the filament groups in an opened state is subjected to non-contact heat treatment at an atmospheric temperature of 120° C. or above; however, the other filament group is kept in a state without being subjected to the heat treatment. The respective filament groups are then simultaneously taken off at a speed of 2500 m/min or above and subjected to doubling and mixing of the filaments.Type: GrantFiled: July 17, 2001Date of Patent: April 20, 2004Assignee: Teijin LimitedInventors: Hiroyuki Osaka, Satoshi Nagamune, Kenji Iwashita
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Publication number: 20030052432Abstract: A polyester blended yarn giving a woven or knitted fabric exhibiting a swollen touch and a high grade texture is stably obtained by melt-spinning a polyester composition A comprising a substrate polymer comprising a polyester and 0.5 to 5.0 percent by weight of a polymer P, and the substrate polymer from an identical spinneret or different spinnerets to obtain the filament group A comprising the polyester composition A and the filament group B comprising the substrate polymer, blowing cooling air on the filament groups B and A at a speed of 0.20 to 0.80 m/sec and at a speed of not less than 1.1 times said speed, respectively, to once separately cool and solidify the filament groups B and A, doubling the cooled filament groups, and then taking off the obtained doubled yarn at a speed of not less than 2,500 m/min.Type: ApplicationFiled: August 22, 2002Publication date: March 20, 2003Inventors: Hiroyuki Osaka, Hideki Beppu, Kenji Iwashita