Patents by Inventor Hiroyuki Suenobu

Hiroyuki Suenobu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10767525
    Abstract: A plugged honeycomb structure has a plurality of cells defined by partition walls to become through channels for fluid, one end of each of the predetermined cells is plugged by a plugging member, the other end of each of the residual cells is plugged by the plugging member, the partition wall is made of a cordierite component as a main component, and a value obtained by dividing Young's modulus of a plugging structure portion formed by the partition walls and the plugging member by Young's modulus of a cell structure portion formed by the partition walls is in a range of 1.05 to 2.00.
    Type: Grant
    Filed: February 8, 2017
    Date of Patent: September 8, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Takayoshi Shibayama, Masaki Houra, Takayuki Sakamoto, Hiroyuki Suenobu
  • Patent number: 10632701
    Abstract: A manufacturing method of a honeycomb structure includes a forming step of preparing a forming raw material containing a cordierite forming material and an inorganic binder, and kneading and forming the prepared forming raw material to have a honeycomb shape; and a firing step of firing the prepared formed body. In the forming step, as the inorganic binder, smectite is used in which at least parts of interlayer metal cations are ion-exchanged with non-metal cations. In the smectite, a total amount of sodium to be contained in the smectite is 1.6 mass % or less in terms of oxides to 100 mass % of the smectite. A content ratio of the smectite in the forming raw material is 0.5 parts by mass or more and 4.0 parts by mass or less to 100 parts by mass of the cordierite forming material.
    Type: Grant
    Filed: July 11, 2018
    Date of Patent: April 28, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Takayoshi Shibayama, Hideki Oka, Shuji Ueda, Hiroyuki Suenobu
  • Publication number: 20180319114
    Abstract: A manufacturing method of a honeycomb structure includes a forming step of preparing a forming raw material containing a cordierite forming material and an inorganic binder, and kneading and forming the prepared forming raw material to have a honeycomb shape; and a firing step of firing the prepared formed body. In the forming step, as the inorganic binder, smectite is used in which at least parts of interlayer metal cations are ion-exchanged with non-metal cations. In the smectite, a total amount of sodium to be contained in the smectite is 1.6 mass % or less in terms of oxides to 100 mass % of the smectite. A content ratio of the smectite in the forming raw material is 0.5 parts by mass or more and 4.0 parts by mass or less to 100 parts by mass of the cordierite forming material.
    Type: Application
    Filed: July 11, 2018
    Publication date: November 8, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Takayoshi SHIBAYAMA, Hideki OKA, Shuji UEDA, Hiroyuki SUENOBU
  • Patent number: 9873071
    Abstract: The honeycomb structure includes a honeycomb structure part having porous partition walls, and porous plugged portions, and when there is drawn a straight line as an inner boundary line which is positioned at a distance of 30% of a distance between an outer end surface and an inner end surface, from the inner end surface, and there is drawn a straight line as an outer boundary line which is positioned at a distance of 70% of the distance between the outer end surface and the inner end surface, from the inner end surface, each of the plugged portions has an outer region, and an inner region which is the region between the inner end surface and the inner boundary line and whose porosity is larger than a porosity of the outer region.
    Type: Grant
    Filed: February 10, 2015
    Date of Patent: January 23, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Yusuke Tsuchiya, Hiroyuki Suenobu
  • Patent number: 9869303
    Abstract: A heat/acoustic wave conversion component having a first end face and a second end face, includes a partition wall that defines a plurality of cells extending from the first end face to the second end face, inside of the cells being filled with working fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the working fluid and energy of acoustic waves resulting from oscillations of the working fluid. Hydraulic diameter HD of the heat/acoustic wave conversion component is 0.4 mm or less, where the hydraulic diameter HD is defined as HD=4×S/C, where S denotes a cross-sectional area of each cell perpendicular to the cell extending direction and C denotes a perimeter of the cross section, and the heat/acoustic wave conversion component has three-point bending strength of 5 MPa or more.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: January 16, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa, Naomi Noda, Yuji Deguchi, Teruyoshi Mori, Kazuhiko Hamatsuka, Hiroyuki Suenobu, Masayuki Hironaga, Kazuhiko Kumazawa
  • Patent number: 9844768
    Abstract: The honeycomb catalyst body is equipped with a honeycomb structure body having partition walls that define a plurality of cells extending from a first end face as one of the end faces to a second end face as the other end face and serving as through channels of a fluid. The partition walls each have a base layer containing from 50 to 90 mass % of zeolite and a coat layer with which the surface of the base layer 11 is coated with a thickness of from 1 to 50 ?m. The coat layer is either a coat layer (A) containing from 1 to 5 mass % vanadia and titania or a coat layer (B) containing from 1 to 5 mass % vanadia and a composite oxide of titania and tungsten oxide.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: December 19, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Hiroyuki Suenobu, Shogo Hirose
  • Patent number: 9765760
    Abstract: A heat/acoustic wave conversion component includes a plurality of monolithic honeycomb segments each including a partition wall that defines a plurality of cells extending between both end faces, and the plurality of monolithic honeycomb segments each mutually converts heat exchanged between the partition wall and the working fluid in the cells and energy of acoustic waves resulting from oscillations of the working fluid. In the heat/acoustic wave conversion component including the plurality of honeycomb segments each being monolithic configured, hydraulic diameter HD of the cells is 0.4 mm or less, open frontal area of the honeycomb segments is 60% or more and 93% or less, heat conductivity of the honeycomb segments is 5 W/mK or less, and a ratio HD/L of the hydraulic diameter HD to the length L of the honeycomb segment is 0.005 or more and less than 0.02.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: September 19, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa, Yuji Deguchi, Teruyoshi Mori, Kazuhiko Hamatsuka, Hiroyuki Suenobu, Masayuki Hironaga, Kazuhiko Kumazawa, Naomi Noda
  • Patent number: 9759201
    Abstract: A heat/acoustic wave conversion component includes a partition wall that defines a plurality of cells, inside of the cells being filled with fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the fluid and energy of acoustic waves resulting from oscillations of the fluid. The plurality of cells have an average of hydraulic diameters HDs that is 0.4 mm or less in a plane perpendicular to the cell extending direction, the heat/acoustic wave conversion component has an open frontal area at each end face of 60% or more and 93% or less, and distribution of hydraulic diameters HDs of the plurality of cells has relative standard deviation that is 2% or more and 30% or less.
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: September 12, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa, Naomi Noda, Yuji Deguchi, Teruyoshi Mori, Kazuhiko Hamatsuka, Hiroyuki Suenobu, Masayuki Hironaga, Kazuhiko Kumazawa
  • Patent number: 9759157
    Abstract: A heat/acoustic wave conversion unit includes a heat/acoustic wave conversion component and two heat exchangers. Hydraulic diameter HD of the cells in the heat/acoustic wave conversion component is 0.4 mm or less, and a ratio HD/L of HD to the length L of the heat/acoustic wave conversion component is from 0.005 to 0.02. One of the heat exchangers includes a heat-exchanging honeycomb structure and an annular tube that surrounds a circumferential face of the heat-exchanging honeycomb structure. The annular tube includes a structure body that is disposed in the channel to increase a contact area with the heated fluid, an inflow port into which the heated fluid flows, and an outflow port through which the heated fluid flows out. At least one of the heat-exchanging honeycomb structure and the structure body is made of a ceramic material that contains SiC as a main component.
    Type: Grant
    Filed: September 10, 2015
    Date of Patent: September 12, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa, Tatsuo Kawaguchi, Naomi Noda, Yuji Deguchi, Teruyoshi Mori, Kazuhiko Hamatsuka, Hiroyuki Suenobu, Masayuki Hironaga, Kazuhiko Kumazawa
  • Publication number: 20170234181
    Abstract: A plugged honeycomb structure has a plurality of cells defined by partition walls to become through channels for fluid, one end of each of the predetermined cells is plugged by a plugging member, the other end of each of the residual cells is plugged by the plugging member, the partition wall is made of a cordierite component as a main component, and a value obtained by dividing Young's modulus of a plugging structure portion formed by the partition walls and the plugging member by Young's modulus of a cell structure portion formed by the partition walls is in a range of 1.05 to 2.00.
    Type: Application
    Filed: February 8, 2017
    Publication date: August 17, 2017
    Applicant: NGK INSULATORS, LTD.
    Inventors: Takayoshi SHIBAYAMA, Masaki HOURA, Takayuki SAKAMOTO, Hiroyuki SUENOBU
  • Patent number: 9555355
    Abstract: Provided is a technique to manufacture a honeycomb structure reducing a width of dimensional difference generated during firing between an end part and a central part and having excellent thermal shock resistance, and the method includes: a honeycomb formed body preparing step of extruding a kneaded material including a cordierite forming raw material A, to prepare a formed body; a plugged honeycomb formed body preparing step of filling cell openings thereof with a plugging material which includes a forming raw material containing a cordierite forming raw material B and resin balloon of 1.0 to 15 mass % and has a difference in firing shrinkage rate of ?1.0 to +2.0% from the formed body, to prepare a plugged formed body; and a honeycomb structure preparing step of firing the prepared plugged formed body, to prepare a honeycomb structure provided with porous plugged portions.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: January 31, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yusuke Tsuchiya, Hiroyuki Suenobu, Masaki Houra, Yuichi Hamazaki
  • Publication number: 20160288095
    Abstract: The honeycomb catalyst body is equipped with a honeycomb structure body having partition walls that define a plurality of cells extending from a first end face as one of the end faces to a second end face as the other end face and serving as through channels of a fluid. The partition walls each have a base layer containing from 50 to 90 mass % of zeolite and a coat layer with which the surface of the base layer 11 is coated with a thickness of from 1 to 50 ?m. The coat layer is either a coat layer (A) containing from 1 to 5 mass % vanadia and titania or a coat layer (B) containing from 1 to 5 mass % vanadia and a composite oxide of titania and tungsten oxide.
    Type: Application
    Filed: June 7, 2016
    Publication date: October 6, 2016
    Applicant: NGK Insulators, Ltd.
    Inventors: Hiroyuki SUENOBU, Shogo HIROSE
  • Patent number: 9346003
    Abstract: There is provided a honeycomb structure 100 comprising partition walls 1 separating and forming a plurality of cells 2 functioning as fluid passages. The partition walls 1 are made of cordierite, and, when an average pore size of the partition walls 1 is x (?m) while a porosity of the partition walls 1 is y (%), a relation of x and y is y??8.33x+86.66 and satisfies 0.5?x?5 and 35?y?70. The honeycomb structure 100 can improve thermal shock resistance without sacrificing any of light-off performance, catalyst coatability, and strength.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: May 24, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Hiroyuki Suenobu, Koichi Sendo, Takahiko Nakatani, Takaya Yamaguchi
  • Patent number: 9333486
    Abstract: There is disclosed a honeycomb structure. A honeycomb structure includes a pillar-shaped honeycomb structure body having partition walls defining a plurality of cells which become through channels for a fluid and extend from a first end face to a second end face, the partition walls are constituted of a porous body having aggregates and a bonding material to bond the aggregates to one another in a state where pores are formed among the aggregates, the aggregates include molten silica particles, the bonding material includes glass, a content ratio of SiO2 in the porous body is 70 mass % or more, and a thermal expansion coefficient of the porous body at 40 to 800° C. is from 1.5 to 6.0×10?6/° C.
    Type: Grant
    Filed: March 17, 2015
    Date of Patent: May 10, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Mitsuharu Ono, Fumiharu Sato, Shuji Ueda, Hiroyuki Suenobu
  • Publication number: 20160084239
    Abstract: A heat/acoustic wave conversion component includes a partition wall that defines a plurality of cells, inside of the cells being filled with fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the fluid and energy of acoustic waves resulting from oscillations of the fluid. The plurality of cells have an average of hydraulic diameters HDs that is 0.4 mm or less in a plane perpendicular to the cell extending direction, the heat/acoustic wave conversion component has an open frontal area at each end face of 60% or more and 93% or less, and distribution of hydraulic diameters HDs of the plurality of cells has relative standard deviation that is 2% or more and 30% or less.
    Type: Application
    Filed: September 14, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Publication number: 20160084198
    Abstract: A heat/acoustic wave conversion unit includes a heat/acoustic wave conversion component and two heat exchangers. Hydraulic diameter HD of the cells in the heat/acoustic wave conversion component is 0.4 mm or less, and a ratio HD/L of HD to the length L of the heat/acoustic wave conversion component is from 0.005 to 0.02. One of the heat exchangers includes a heat-exchanging honeycomb structure and an annular tube that surrounds a circumferential face of the heat-exchanging honeycomb structure. The annular tube includes a structure body that is disposed in the channel to increase a contact area with the heated fluid, an inflow port into which the heated fluid flows, and an outflow port through which the heated fluid flows out. At least one of the heat-exchanging honeycomb structure and the structure body is made of a ceramic material that contains SiC as a main component.
    Type: Application
    Filed: September 10, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Tatsuo KAWAGUCHI, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Publication number: 20160084237
    Abstract: A heat/acoustic wave conversion component having a first end face and a second end face, includes a partition wall that defines a plurality of cells extending from the first end face to the second end face, inside of the cells being filled with working fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the working fluid and energy of acoustic waves resulting from oscillations of the working fluid. Hydraulic diameter HD of the heat/acoustic wave conversion component is 0.4 mm or less, where the hydraulic diameter HD is defined as HD=4×S/C, where S denotes a cross-sectional area of each cell perpendicular to the cell extending direction and C denotes a perimeter of the cross section, and the heat/acoustic wave conversion component has three-point bending strength of 5 MPa or more.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Publication number: 20160084238
    Abstract: A heat/acoustic wave conversion component includes a plurality of monolithic honeycomb segments each including a partition wall that defines a plurality of cells extending between both end faces, and the plurality of monolithic honeycomb segments each mutually converts heat exchanged between the partition wall and the working fluid in the cells and energy of acoustic waves resulting from oscillations of the working fluid. In the heat/acoustic wave conversion component including the plurality of honeycomb segments each being monolithic configured, hydraulic diameter HD of the cells is 0.4 mm or less, open frontal area of the honeycomb segments is 60% or more and 93% or less, heat conductivity of the honeycomb segments is 5 W/mK or less, and a ratio HD/L of the hydraulic diameter HD to the length L of the honeycomb segment is 0.005 or more and less than 0.02.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA, Naomi NODA
  • Patent number: 9174880
    Abstract: There is disclosed a honeycomb structure onto which a large amount of catalyst can be carried while suppressing an increase in pressure drop. In a honeycomb structure comprising porous partition walls by which a plurality of cells that become through channels of a fluid are partitioned and in which a plurality of pores are formed. In each of the partition walls, pores having pore diameters larger than a thickness of the partition wall in a section thereof which is perpendicular to an extending direction of the cells are formed so as to occupy 4 to 11% of the total volume of the pores formed in the partition walls.
    Type: Grant
    Filed: February 10, 2014
    Date of Patent: November 3, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Koichi Sendo, Hiroyuki Suenobu, Shogo Hirose
  • Publication number: 20150273436
    Abstract: There is disclosed a honeycomb structure. A honeycomb structure includes a pillar-shaped honeycomb structure body having partition walls defining a plurality of cells which become through channels for a fluid and extend from a first end face to a second end face, the partition walls are constituted of a porous body having aggregates and a bonding material to bond the aggregates to one another in a state where pores are formed among the aggregates, the aggregates include molten silica particles, the bonding material includes glass, a content ratio of SiO2 in the porous body is 70 mass % or more, and a thermal expansion coefficient of the porous body at 40 to 800° C. is from 1.5 to 6.0×10?6/° C.
    Type: Application
    Filed: March 17, 2015
    Publication date: October 1, 2015
    Inventors: Mitsuharu ONO, Fumiharu SATO, Shuji UEDA, Hiroyuki SUENOBU