Patents by Inventor Hisaaki Takao
Hisaaki Takao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9821406Abstract: A jointed body that has been solid-phase jointed at normal temperature and that has a non-conventional structure is presented. The jointed body is formed by solid-phase joining a first jointed member to a second jointed member, and has a junction interface between the first member and the second member. This jointed body includes an average crystal grain size in a near interface structure that constitutes a near interface area having a total width of 20 micrometers and extending at both sides of the junction interface as a center is 75-100% of an average crystal grain size in an around interface structure that constitutes around interface areas located at both outer sides of the near interface area. In the jointed body, the near interface structure after the joining is almost the same as the structure before the joining, allowing the jointed body to exert similar characteristics to the jointed members.Type: GrantFiled: March 1, 2013Date of Patent: November 21, 2017Assignee: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Tadashi Oshima, Hisaaki Takao, Hirofumi Ito
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Patent number: 9514870Abstract: A rare earth magnet production method of the present invention includes a placing step of placing a magnet material including a compact or a sintered body of powder particles having a rare earth magnet alloy, and a diffusing material containing a diffusing element to improve coercivity, in a vicinity of each other; and a diffusing step of diffusing the diffusing element into an inside of the magnet material by exposing the magnet material heated to vapor of the diffusing element evaporated from the diffusing material heated; and wherein the diffusing step is a step of heating the diffusing material independently of the magnet material to diffusing material temperature which is different from heating temperature of the magnet material called magnet material temperature.Type: GrantFiled: February 13, 2012Date of Patent: December 6, 2016Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yuji Kaneko, Hisaaki Takao, Yukio Takada, Motoki Hiraoka, Keiu Kanada
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Patent number: 9349704Abstract: A jointed structure comprises a first metal layer and a second metal layer. The first metal layer and the second metal layer are jointed together and have different coefficients of thermal expansion. The first metal layer and the second metal layer are jointed together by solid-phase joining via a jointing interface microstructure, wherein the jointing interface microstructure includes an amorphous oxide phase and having a thickness of 50 nm or less.Type: GrantFiled: February 10, 2015Date of Patent: May 24, 2016Assignee: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Tadashi Oshima, Hirofumi Ito, Hisaaki Takao
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Publication number: 20160042833Abstract: A method for manufacturing an element wire assembly includes: a first step of bunching up and rolling or drawing a plurality of circular cross-section conducting wires (1) to shape each of the conducting wires into a polygon in cross section and form the conducting wires (1?) and form a conducting wire assembly (10); and a second step of heat-treating the conducting wire assembly (10) to form an oxide film (2) on the periphery of each of the conducting wires (1?) to form element wires (3) and, form an element wire assembly (20).Type: ApplicationFiled: April 8, 2014Publication date: February 11, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yoshitomo KAWANISHI, Daichi MARUYAMA, Shuxin DONG, Hisaaki TAKAO, Shinya URATA, Atsuto OKAMOTO, Hideo NAKAI
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Publication number: 20150270238Abstract: The jointed structure of the present invention is configured such that a first metal layer and a second metal layer are jointed together. More specifically, the jointed structure of the present invention includes: the first metal layer which receives heat from a heat generating body; and the second metal layer which is jointed to the first metal layer and receives heat from the first metal layer, for example. The first metal layer and the second metal layer according to the present invention are jointed together by solid-phase joining via a joining interface microstructure that has a thickness of 50 nm or less. Since the first metal surface and the second metal surface are jointed together without via a brazing material, adhesive or other material, the jointed structure of the present invention exhibits high conductivity and heat resistance property. Such a jointed structure is suitable for power modules.Type: ApplicationFiled: February 10, 2015Publication date: September 24, 2015Inventors: Tadashi OSHIMA, Hirofumi ITO, Hisaaki TAKAO
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Publication number: 20150044496Abstract: A jointed body that has been solid-phase jointed at normal temperature and that has a non-conventional structure is presented. The jointed body is formed by solid-phase joining a first jointed member to a second jointed member, and has a junction interface between the first member and the second member. This jointed body includes an average crystal grain size in a near interface structure that constitutes a near interface area having a total width of 20 micrometers and extending at both sides of the junction interface as a center is 75-100% of an average crystal grain size in an around interface structure that constitutes around interface areas located at both outer sides of the near interface area. In the jointed body, the near interface structure after the joining is almost the same as the structure before the joining, allowing the jointed body to exert similar characteristics to the jointed members.Type: ApplicationFiled: March 1, 2013Publication date: February 12, 2015Inventors: Tadashi Oshima, Hisaaki Takao, Hirofumi Ito
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Patent number: 8779320Abstract: Exemplary embodiments provide a resistance welding method capable of stabilizing quality or improving efficiency of resistance welding such as spot welding. This resistance welding method comprises a calculating step of calculating resistance ratio X of a second electric resistance value R2 of workpieces to be joined in residual heat after Joule heating stops to a first electric resistance value R1 of the workpieces immediately before the Joule heating stops or vice versa (R2/R1 or R1/R2); a determining step of determining whether the resistance ratio X is equal to or greater than a threshold value Xn, and a reheating step of carrying out the Joule heating again when the resistance ratio X is smaller than the threshold value Xn. Thereby at least part of a welding portion is melted and solidified to reliably form a nugget, and a stably resistance-welded member can be provided.Type: GrantFiled: July 20, 2010Date of Patent: July 15, 2014Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki KaishaInventors: Goro Watanabe, Yasuhiro Ishii, Yasumoto Sato, Tsunaji Kitayama, Hisaaki Takao, Hideki Teshima, Keisuke Uchida
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Publication number: 20130337284Abstract: A resistance welding method according to the invention includes: a melting start time specification process for specifying a melting start time, which is a time at which at least a part of a welding portion of a welding subject starts to melt while being subjected to Joule heating by a power input from an electrode pressed against the welding subject, by detecting a variation in an ultrasonic wave emitted toward the welding portion; a first power amount calculation process for calculating a first power amount, which is an integrated value of the power input into the welding subject via the electrode from the melting start time; a first determination process for determining whether or not the first power amount has reached a first set value; and a heating process for performing the Joule heating from the melting start time until the first power amount reaches the first set value.Type: ApplicationFiled: March 2, 2012Publication date: December 19, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takahiro Onda, Goro Watanabe, Morimasa Murase, Yasuhiro Ishii, Tsunaji Kitayama, Hisaaki Takao, Hideki Teshima, Yoshinori Shibata, Tokujiro Konishi, Naotoshi Tominaga
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Publication number: 20130315775Abstract: A rare earth magnet production method of the present invention includes a placing step of placing a magnet material including a compact or a sintered body of powder particles having a rare earth magnet alloy, and a diffusing material containing a diffusing element to improve coercivity, in a vicinity of each other; and a diffusing step of diffusing the diffusing element into an inside of the magnet material by exposing the magnet material heated to vapor of the diffusing element evaporated from the diffusing material heated; and wherein the diffusing step is a step of heating the diffusing material independently of the magnet material to diffusing material temperature which is different from heating temperature of the magnet material called magnet material temperature.Type: ApplicationFiled: February 13, 2012Publication date: November 28, 2013Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Yuji Kaneko, Hisaaki Takao, Yukio Takada, Motoki Hiraoka, Keiu Kanada
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Patent number: 8497022Abstract: Provided is a composite nanometal paste which, when a layer of the paste interposed between upper and lower bodies is sintered in an inert gas under no load until the layer turns to a metal layer, attains a shear bond strength between the upper and lower bodies of 10 MPa or higher. The composite nanometal paste contains, as metallic components, composite metallic nanoparticles comprising metal cores with an average particle diameter of X (nm) and an organic coating layer formed around the circumference, metallic nanofiller particles having an average particle diameter of d (nm), and metallic filler particles having an average particle diameter of D (nm), and satisfies the first relation X<d<D and the second relation X<d<100 (nm).Type: GrantFiled: April 27, 2010Date of Patent: July 30, 2013Assignees: Applied Nanoparticle Laboratory Corporation, Toyota Jidosha Kabushiki KaishaInventors: Teruo Komatsu, Yoshinori Shibata, Hideo Nakamura, Masashi Furukawa, Ryosuke Gomi, Mitsuhiro Kanou, Tsukasa Sugie, Narutaka Kasuya, Shuhei Yamaguchi, Toshitaka Ishizaki, Tadashi Oshima, Hisaaki Takao, Naotoshi Tominaga
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Publication number: 20120248086Abstract: In a resistance welding method, by controlling the power amount from a melting start time onward, the weld quality may be stabilized efficiently, even when a disturbance is present, because of the correlation between the amount of power input from the melting start start time and a resulting nugget. The resistance welding method includes: pressing an electrode against a workpiece; inputting power to the workpiece through the electrode to subject the workpiece to Joule heating; detecting the melting start time, which is the time at which at least a portion of the faying portion of a workpiece starts to melt when subjected to Joule heating; calculating a first power amount input into the workpiece from the melting start time; and determining whether the first power amount has reached a first set value; and continuing the Joule heating until the first power amount reaches the first set value.Type: ApplicationFiled: November 16, 2010Publication date: October 4, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Goro Watanabe, Yasuhiro Ishii, Yasumoto Sato, Tsunaji Kitayama, Hisaaki Takao, Takahiro Onda, Hideki Teshima, Keisuke Uchida
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Publication number: 20120148440Abstract: A copper brazing filler metal includes Ni in an amount of from 20 or more to 36% or less by mass, Mn in an amount from 19 or more to 30% or less by mass, Fe in an amount of from 0 or more to 16% or less by mass, Si in an amount of from more than 0 (not inclusive) to 2% or less by mass, B in an amount of from 0.1 or more to 0.5% or less by mass, and the balance being copper (Cu) as well as inevitable impurities and/or a modifying element, when the entirety is taken as 100% by mass. Moreover, the copper brazing filler metal exhibits a ratio of the Ni content with respect to the Mn content (i.e., (Ni Content)/(Mn Content)) that falls in a range of from 1.1 or more to 2 or less when being free from Fe.Type: ApplicationFiled: December 2, 2011Publication date: June 14, 2012Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Kazuhiko ITOH, Tadashi OSHIMA, Hisaaki TAKAO
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Publication number: 20120126780Abstract: This invention aims to provide a resistance welding method capable of stabilizing quality or improving efficiency of resistance welding such as spot welding. This resistance welding method comprises a calculating step of calculating resistance ratio X of a second electric resistance value R2 of workpieces to be joined in residual heat after Joule heating stops to a first electric resistance value R1 of the workpieces immediately before the Joule heating stops or vice versa (R2/R1 or R1/R2); a determining step of determining whether the resistance ratio X is equal to or greater than a threshold value Xn, and a reheating step of carrying out the Joule heating again when the resistance ratio X is smaller than the threshold value Xn. Thereby at least part of a welding portion is melted and solidified to reliably form a nugget, and a stably resistance-welded member can be provided.Type: ApplicationFiled: July 20, 2010Publication date: May 24, 2012Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Goro Watanabe, Yasuhiro Ishii, Yasumoto Sato, Tsunaji Kitayama, Hisaaki Takao, Hideki Teshima, Keisuke Uchida
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Publication number: 20120107628Abstract: Provided is a composite nanometal paste which, when a layer of the paste interposed between upper and lower bodies is sintered in an inert gas under no load until the layer turns to a metal layer, attains a shear bond strength between the upper and lower bodies of 10 MPa or higher. The composite nanometal paste contains, as metallic components, composite metallic nanoparticles comprising metal cores with an average particle diameter of X (nm) and an organic coating layer formed around the circumference, metallic nanofiller particles having an average particle diameter of d (nm), and metallic filler particles having an average particle diameter of D (nm), and satisfies the first relation X<d<D and the second relation X<d<100 (nm).Type: ApplicationFiled: April 27, 2010Publication date: May 3, 2012Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, APPLIED NANOPARTICLE LABORATORY CORPORATIONInventors: Teruo Komatsu, Yoshinori Shibata, Hideo Nakamura, Masashi Furukawa, Ryosuke Gomi, Mitsuhiro Kanou, Tsukasa Sugie, Narutaka Kasuya, Shuhei Yamaguchi, Toshitaka Ishizaki, Tadashi Oshima, Hisaaki Takao, Naotoshi Tominaga
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Patent number: 7658538Abstract: A method for evaluating a solder joint portion by means of which a part and a substrate are joined to each other includes a preparation process for preparing the substrate including the solder joint portion, a thermal shock process for applying thermal shock to the solder joint portion multiple times, and an evaluation process for obtaining a change of a crystal grain size in the solder joint portion caused by the application of the thermal shock so as to evaluate a lifespan of the solder joint portion based on the change of the crystal grain size obtained.Type: GrantFiled: March 27, 2008Date of Patent: February 9, 2010Assignee: Aisin Seiki Kabushiki KaishaInventors: Hirofumi Koike, Akikazu Matsumoto, Wataru Yagi, Takefumi Isogai, Yoshiharu Hirose, Hiroaki Kadoura, Juntaro Seki, Hisaaki Takao
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Patent number: 7560089Abstract: Grain oriented ceramics constituted of a polycrystalline body having a first perovskite-type alkali-pentavalent metal oxide compound as the main phase, in which a specific crystal plane of each grain constituting the polycrystalline body is oriented. The grain oriented ceramics are obtained by molding a mixture of a first anisotropically-shaped powder A of which developed plane has a lattice matching with a specific crystal plane of the first perovskite-type alkali-pentavalent metal oxide compound and a first reaction material capable of reacting with the first anisotropically-shaped powder A thereby forming at least the first perovskite-type alkali-pentavalent metal oxide compound such that the first anisotropically-shaped powder A is oriented, and by heating them.Type: GrantFiled: December 11, 2003Date of Patent: July 14, 2009Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Hisaaki Takao, Yasuyoshi Saito, Toshihiko Tani
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Patent number: 7470390Abstract: To provide a production method of a polycrystalline ceramic body with excellent density, a preparation step, a mixing step, a forming step and a heat-treating step are performed. In the preparation step, a coarse particle ceramic powder, and a fine particle powder having an average particle diameter of ? or less of the average particle diameter of the coarse particle ceramic powder are prepared. In the mixing step, the coarse particle ceramic powder and the fine particle powder are mixed to produce a raw material mixture. In the forming step, the raw material mixture is formed to a shaped body. In the heat-treating step, the shaped body is heated and thereby sintered to produce a polycrystalline ceramic body. In the heat-treating step, a temperature elevating process and a first holding process are performed and at the same time, a second holding process and/or a cooling process are performed.Type: GrantFiled: October 25, 2005Date of Patent: December 30, 2008Assignee: Denso CorporationInventors: Masaya Nakamura, Toshiatsu Nagaya, Tatsuhiko Nonoyama, Hisaaki Takao, Yasuyoshi Saito, Takahiko Homma, Kazumasa Takatori
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Patent number: 7443085Abstract: A piezoelectric actuator 1 includes a piezoelectric element 2, which has a pair of electrodes formed on the surface of a piezoelectric ceramic member, as a drive source. The piezoelectric actuator 1 satisfies at least one of the following requirements (a) to (c): (a) the variation width WC in an apparent dynamic capacity C [F] due to a change in temperature should fall within ±11% over a specific temperature range from ?30° C. to 80° C.; (b) the variation width WL in a displacement L [?m] due to a change in temperature should fall within ±14% over the specific temperature range from ?30° C. to 80° C.; and (c) the variation width WL/C in a quotient L/C due to a change in temperature should fall within ±12% over the specific temperature range from ?30° C. to 80° C., wherein C [F] denotes the apparent dynamic capacity and L [?m] denotes the displacement.Type: GrantFiled: March 13, 2007Date of Patent: October 28, 2008Assignee: Denso CorporationInventors: Toshiatsu Nagaya, Tatsuhiko Nonoyama, Masaya Nakamura, Yasuyoshi Saito, Hisaaki Takao, Takahiko Homma, Kazumasa Takatori
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Publication number: 20080240201Abstract: A method for evaluating a solder joint portion by means of which a part and a substrate are joined to each other includes a preparation process for preparing the substrate including the solder joint portion, a thermal shock process for applying thermal shock to the solder joint portion multiple times, and an evaluation process for obtaining a change of a crystal grain size in the solder joint portion caused by the application of the thermal shock so as to evaluate a lifespan of the solder joint portion based on the change of the crystal grain size obtained.Type: ApplicationFiled: March 27, 2008Publication date: October 2, 2008Applicant: AISIN SEIKI KABUSHIKI KAISHAInventors: Hirofumi KOIKE, Akikazu MATSUMOTO, Wataru YAGI, Takefumi ISOGAI, Yoshiharu HIROSE, Hiroaki KADOURA, Juntaro SEKI, Hisaaki TAKAO
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Patent number: 7352113Abstract: The piezoelectric actuator includes a piezoelectric element (2) including a sheet of piezoelectric ceramic and electrodes formed at least part of the surface of the sheet of piezoelectric ceramic, and a holding member (4) holding the piezoelectric element (2); The piezoelectric at least one of the requirements (a) to (e) described below; (a) The bulk density shall be equal to or smaller than 5 g/cm3, and the Young's modulus Y11E calculated according to a resonance-antiresonance method shall be equal to or larger than 90 GPa; (b) The coefficient of thermal conductivity shall be equal to or larger than 2 Wm?1K?1; (c) The coefficient of thermal expansion shall be equal to or larger than 3.0 ppm/° C. over a temperature range from ?30° C. to 160° C.; (d) The pyroelectric coefficient shall be equal to or smaller than 400 ?Cm?2K?1 over the temperature range from ?30° C. to 160° C.Type: GrantFiled: March 13, 2007Date of Patent: April 1, 2008Assignee: DENSO CorporationInventors: Toshiatsu Nagaya, Tatsuhiko Nonoyama, Masaya Nakamura, Yasuyoshi Saito, Hisaaki Takao, Takahiko Homma, Kazumasa Takatori