Abstract: A sensor includes a detector element, a connection terminal, and a separator. The contacting portion is in contact with a conductive member so as to overlap the conductive member in a thickness direction, which is a direction of thickness of the detector element between the principal surfaces. The separator includes an element accommodation space that accommodates a portion of an element contact portion and an element back portion, and a partition wall that separates the element accommodation space from a terminal accommodation space that accommodates the contacting portion and a portion of the conductive member and that is adjacent to the element accommodation space in the thickness direction. A frame main body is disposed in an element-side region, which is a region on an element-accommodation-space side in the thickness direction in a region obtained by extending the terminal accommodation space toward the front side in the axial direction.

Abstract: A gas sensor includes a gas sensor element that extends in an axial direction and that includes a detector, which detects a specific gas in a mixed gas; a metal shell that surrounds a periphery of the gas sensor element to hold the gas sensor element; a base that is disposed on a rear side of the metal shell and that covers a rear end portion of the gas sensor element, the base being made of a polymer material; and a metal tube that connects the metal shell and the base to each other and that includes a rear portion and a front portion, the rear portion being integrated with the base, the front portion forming an exposed portion that is exposed from the base. A part of the exposed portion of the tube is connected to the metal shell, and the base is disposed apart from the metal shell.

Abstract: A sensor includes a detector element including a detecting portion and an element back portion on which two or more electrical connection terminal portions are formed; two or more connection terminals which each include an oblong frame main body that extends in an axial direction and an element contact portion that is electrically connected to a corresponding one of the electrical connection terminal portions; a separator that accommodates the connection terminals and the element back portion; and a base that surrounds an outer periphery of the separator. The separator includes a partition wall that is made of a resin material and partitions a plurality of accommodation spaces from each other. The accommodation spaces include an element accommodation space that accommodates portions of the element contact portions and the element back portion, and a plurality of terminal accommodation spaces which each accommodate one of the two or more frame main bodies.

Abstract: A gas sensor includes a gas sensor element that extends in an axial direction and that includes a detector, which detects a specific gas in a mixed gas; a metal shell that surrounds a periphery of the gas sensor element to hold the gas sensor element; a base that is disposed on a rear side of the metal shell and that covers a rear end portion of the gas sensor element, the base being made of a polymer material; and a metal tube that connects the metal shell and the base to each other and that includes a rear portion and a front portion, the rear portion being integrated with the base, the front portion forming an exposed portion that is exposed from the base. A part of the exposed portion of the tube is connected to the metal shell, and the base is disposed apart from the metal shell.

Abstract: A sensor includes a detector element including a detecting portion and an element back portion on which two or more electrical connection terminal portions are formed; two or more connection terminals which each include an oblong frame main body that extends in an axial direction and an element contact portion that is electrically connected to a corresponding one of the electrical connection terminal portions; a separator that accommodates the connection terminals and the element back portion; and a base that surrounds an outer periphery of the separator. The separator includes a partition wall that is made of a resin material and partitions a plurality of accommodation spaces from each other. The accommodation spaces include an element accommodation space that accommodates portions of the element contact portions and the element back portion, and a plurality of terminal accommodation spaces which each accommodate one of the two or more frame main bodies.

Abstract: A sensor includes a detector element, a connection terminal, and a separator. The contacting portion is in contact with a conductive member so as to overlap the conductive member in a thickness direction, which is a direction of thickness of the detector element between the principal surfaces. The separator includes an element accommodation space that accommodates a portion of an element contact portion and an element back portion, and a partition wall that separates the element accommodation space from a terminal accommodation space that accommodates the contacting portion and a portion of the conductive member and that is adjacent to the element accommodation space in the thickness direction. A frame main body is disposed in an element-side region, which is a region on an element-accommodation-space side in the thickness direction in a region obtained by extending the terminal accommodation space toward the front side in the axial direction.

Abstract: A gas sensor (1) includes at least a sensor element (12) which measures the concentration of a specific gas component, a housing (13) which accommodates the sensor element (12), and a base portion (21) which is attached to the housing and is formed of resin. The base portion includes a first base portion (22) which is a portion of the base portion located on the side toward the housing and which is molded integrally with the housing, and a second base portion (23) which is molded separately from the first base portion, which is a portion of the base portion located opposite the housing, and which has a connector portion (23c) in which a plurality of terminals (26) electrically connected to the sensor element are disposed such that they extend in a direction intersecting the insertion direction of the sensor element.

Abstract: A gas sensor (200) in which individual ones of connection terminals (30) have, at a rear end portion, a first connection portion (31) connected to a corresponding connector terminal (60). Individual ones of the connector terminals have, at an end portion on a side toward separator (40), a second connection portion (61) connected to the first connection portion. One of the first and second connection portions assumes the form of an insertion piece (61g), and the other assumes the form of a female portion (31g) into which the insertion piece is inserted. At least one of the insertion piece and the female portion has an elastic portion (31a). The insertion piece is fitted into the female portion, and the elastic portion thereby elastically bends, whereby the first and second connection portions are elastically connected.

Abstract: A thin plate member which has a groove portion recessed toward the inside in a radial direction with a gap interposed between the thin plate member and the outer surface of a site on the front end side of a main body section. At least one end of the thin plate member is joined to the outer surface of the main body section and is provided radially outside the site on the front end side of the main body section. A seal member is disposed in the groove portion and has elasticity due to resin. Since the gap functions as a heat-insulating layer and is interposed between the seal member and the main body section, heat conduction from the main body section, that is, heat conduction through a first pathway is reduced, and thus deterioration of the seal member due to heat is suppressed.

Abstract: A gas sensor (200) includes a gas sensor element (10) extending in an axial direction (O), having a detection portion (11) provided at a front end thereof, and having electrode pads (12a) provided at a rear end thereof; connection terminals (31, 32) electrically connected to the respective electrode pads; and a cover (60, 61) covering the rear end of the gas sensor element and the connection terminals. The cover integrally has a connector portion (63) having an opening (63b) which allows an external connector to be inserted thereinto and removed therefrom in a predetermined direction, and has a connector terminal member (120) which can be inserted into the opening. The connector terminal member has a plurality of connector terminals (70) to be electrically connected to the respective connection terminals, and an insulator (121) integrally molded with the connector terminals. Also disclosed is a method for manufacturing the gas sensor.

Abstract: A gas sensor (200) includes a gas sensor element (10) extending in the direction of an axis O, and a housing (50) made of metal, radially surrounding the gas sensor element, and adapted for inserting at least partially into a sensor-mounting hole (350) of a mounting body (300). The gas sensor (200) further includes a resin member (60, 61) which radially surrounds the housing at least partially and having a contact portion (C) in contact with the housing that is at least partially disposed axially frontward with respect to the outer surface of the mounting body (300) around the sensor-mounting hole, and a heat sink member (80) that is in contact with the housing at an axial position the same as or located frontward of the axial position of the front end of the contact portion.

Abstract: A crimp contact, a gas sensor including the crimp contact for outputting a signal from a sensing portion of a sensor element to an external device, and a method for manufacturing the crimp contact. The crimp contact includes a barrel portion crimped so as to fix a plurality of lead core wires (16) of an electrical lead connected to the external device. A hold portion constituting the barrel portion is formed such that the lead core wires 16 of the electrical lead are disposed in an U-shaped hold portion 77 so as to be crimped between an anvil 120 and a crimper 121. An outer surface of the U-shaped hold portion 77 has a plating layer 85 thereon to thereby constantly secure slidability between a sliding face of the crimper 121 and the outer surface of the U-shaped hold portion 77.

Abstract: A gas sensor including a gas sensor element that extends in an axial direction and has a detection section at a front-end side thereof, and an electrode pad at a rear-end side thereof; a connection terminal that is electrically connected to the electrode pad; and an insulated separator that extends along the axial direction and has an inserting hole into which the connection terminal is inserted. An element side section is arranged within the inserting hole and is connected the electrode pad, and an external circuit side section extends further to the outside in a diametrical direction than an outer surface of the separator through one or more first bending sections from the element side section.

Abstract: A gas sensor (200) in which individual ones of connection terminals (30) have, at a rear end portion, a first connection portion (31) connected to a corresponding connector terminal (60). Individual ones of the connector terminals have, at an end portion on a side toward separator (40), a second connection portion (61) connected to the first connection portion. One of the first and second connection portions assumes the form of an insertion piece (61g), and the other assumes the form of a female portion (31g) into which the insertion piece is inserted. At least one of the insertion piece and the female portion has an elastic portion (31a). The insertion piece is fitted into the female portion, and the elastic portion thereby elastically bends, whereby the first and second connection portions are elastically connected.

Abstract: A thin plate member which has a groove portion recessed toward the inside in a radial direction with a gap interposed between the thin plate member and the outer surface of a site on the front end side of a main body section. At least one end of the thin plate member is joined to the outer surface of the main body section and is provided radially outside the site on the front end side of the main body section. A seal member is disposed in the groove portion and has elasticity due to resin. Since the gap functions as a heat-insulating layer and is interposed between the seal member and the main body section, heat conduction from the main body section, that is, heat conduction through a first pathway is reduced, and thus deterioration of the seal member due to heat is suppressed.

Abstract: A gas sensor (1) includes at least a sensor element (12) which measures the concentration of a specific gas component, a housing (13) which accommodates the sensor element (12), and a base portion (21) which is attached to the housing and is formed of resin. The base portion includes a first base portion (22) which is a portion of the base portion located on the side toward the housing and which is molded integrally with the housing, and a second base portion (23) which is molded separately from the first base portion, which is a portion of the base portion located opposite the housing, and which has a connector portion (23c) in which a plurality of terminals (26) electrically connected to the sensor element are disposed such that they extend in a direction intersecting the insertion direction of the sensor element.

Abstract: A gas sensor (200) includes a gas sensor element (10) extending in an axial direction (O), having a detection portion (11) provided at a front end thereof, and having electrode pads (12a) provided at a rear end thereof; connection terminals (31, 32) electrically connected to the respective electrode pads; and a cover (60, 61) covering the rear end of the gas sensor element and the connection terminals. The cover integrally has a connector portion (63) having an opening (63b) which allows an external connector to be inserted thereinto and removed therefrom in a predetermined direction, and has a connector terminal member (120) which can be inserted into the opening. The connector terminal member has a plurality of connector terminals (70) to be electrically connected to the respective connection terminals, and an insulator (121) integrally molded with the connector terminals. Also disclosed is a method for manufacturing the gas sensor.

Abstract: A gas sensor (200) includes a gas sensor element (10) extending in the direction of an axis O, and a housing (50) made of metal, radially surrounding the gas sensor element, and adapted for inserting at least partially into a sensor-mounting hole (350) of a mounting body (300). The gas sensor (200) further includes a resin member (60, 61) which radially surrounds the housing at least partially and having a contact portion (C) in contact with the housing that is at least partially disposed axially frontward with respect to the outer surface of the mounting body (300) around the sensor-mounting hole, and a heat sink member (80) that is in contact with the housing at an axial position the same as or located frontward of the axial position of the front end of the contact portion.

Abstract: A gas sensor has a sensor element, extending axially, that detects a particular gas component in a gas under measurement, a metal housing causing the end of the sensor element to protrude farther than the end thereof to expose it to the gas under measurement and that surrounds the periphery of the sensor element and an outer tube disposed at the rear end inside the metal housing and a seal member that is disposed farther to the rear than the detection element and also inside the rear end of the outer tube, and that has formed therein a atmosphere-introduction hole passing therethrough in the axial direction, the gas sensor further having a crimped part, formed in the outer tube, for the purpose of holding the seal member a hollow-cylindrical member in contact with the inner peripheral surface of the atmosphere-introduction hole so as to oppose the crimped part, and a metal filter that joins to the hollow-cylindrical member at the rear end of the hollow-cylindrical member and also farther to the rear than the

Abstract: A gas sensor including a gas sensor element that extends in an axial direction and has a detection section at a front-end side thereof, and an electrode pad at a rear-end side thereof; a connection terminal that is electrically connected to the electrode pad; and an insulated separator that extends along the axial direction and has an inserting hole into which the connection terminal is inserted. An element side section is arranged within the inserting hole and is connected the electrode pad, and an external circuit side section extends further to the outside in a diametrical direction than an outer surface of the separator through one or more first bending sections from the element side section.