Patents by Inventor Hisahiro Matsunaga

Hisahiro Matsunaga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11629916
    Abstract: A method of producing a graphite-containing refractory within which carbon fiber bundles are placed, the graphite constituting 1% to 80% by mass, the method including a bundling step of bundling carbon fibers to form the carbon fiber bundles; a mixing step of mixing a refractory raw material with graphite to prepare a graphite-containing refractory raw material; a pressing step of pressing the graphite-containing refractory raw material in which the carbon fiber bundles are placed to prepare a formed product; and a drying step of drying the pressed product, wherein the bundling step includes bundling 1000 to 300000 of the carbon fibers with a fiber diameter of 1 to 45 ?m/fiber to form carbon fiber bundles 100 mm or more in length.
    Type: Grant
    Filed: May 21, 2021
    Date of Patent: April 18, 2023
    Assignee: JFE Steel Corporation
    Inventors: Keisuke Yoshida, Hisahiro Matsunaga, Yoichiro Hama
  • Patent number: 11156403
    Abstract: A graphite-containing refractory has higher bending strength and fracture energy than known refractories. The graphite-containing refractory has a graphite content of 1% to 80% by mass. 1000 to 300000 carbon fibers with a fiber diameter of 1 to 45 ?m/fiber are bundled. The carbon fiber bundle has a length of 100 mm or more and is placed within the graphite-containing refractory to form the same.
    Type: Grant
    Filed: February 1, 2018
    Date of Patent: October 26, 2021
    Assignee: JFE Steel Corporation
    Inventors: Keisuke Yoshida, Hisahiro Matsunaga, Yoichiro Hama
  • Publication number: 20210270529
    Abstract: A method of producing a graphite-containing refractory within which carbon fiber bundles are placed, the graphite constituting 1% to 80% by mass, the method including a bundling step of bundling carbon fibers to form the carbon fiber bundles; a mixing step of mixing a refractory raw material with graphite to prepare a graphite-containing refractory raw material; a pressing step of pressing the graphite-containing refractory raw material in which the carbon fiber bundles are placed to prepare a formed product; and a drying step of drying the pressed product, wherein the bundling step includes bundling 1000 to 300000 of the carbon fibers with a fiber diameter of 1 to 45 ?m/fiber to form carbon fiber bundles 100 mm or more in length.
    Type: Application
    Filed: May 21, 2021
    Publication date: September 2, 2021
    Inventors: Keisuke Yoshida, Hisahiro Matsunaga, Yoichiro Hama
  • Publication number: 20190368815
    Abstract: A graphite-containing refractory has higher bending strength and fracture energy than known refractories. The graphite-containing refractory has a graphite content of 1% to 80% by mass. 1000 to 300000 carbon fibers with a fiber diameter of 1 to 45 ?m/fiber are bundled. The carbon fiber bundle has a length of 100 mm or more and is placed within the graphite-containing refractory to form the same.
    Type: Application
    Filed: February 1, 2018
    Publication date: December 5, 2019
    Inventors: Keisuke Yoshida, Hisahiro Matsunaga, Yoichiro Hama
  • Patent number: 6732547
    Abstract: The slag in a molten state formed at a step of refining stainless steel is adjusted such that the slag has a basicity in the range of 1.3-4.0, and the slag is mixed with a sulfur-containing material wherein the sulfur is zero or minus in valence, thereby setting the concentration of sulfur in the slag to be not less than 0.2% by weight. The slag is so modified that Cr6+ is substantially completely prevented from being eluted and can be effectively utilized as a roadbed material and a reclamation material for civil works. The slag is quenched at such a speed of cooling that the temperature of the slag is decreased from 1200° C. to 400° C. within 48 hours so that noticeable effects are attained.
    Type: Grant
    Filed: November 9, 2000
    Date of Patent: May 11, 2004
    Assignee: JFE Steel Corporation
    Inventors: Hisahiro Matsunaga, Chikashi Tada, Masato Kumagai, Toshikazu Sakuraya
  • Patent number: 6521040
    Abstract: A method of rapidly reducing chromium oxide-containing slag and the like in large quantities, in a simplified manner and without requiring high temperatures. Chromium oxides are reduced with at least one of elementary sulfur and compounds of sulfur having a valence less than 6. For an aqueous solution of the sulfur component, desirably, its sulfur content is more than 0.03% by weight. As the sulfur source, preferred is blast furnace slag (e.g., non-aged, gradually-cooled blast furnace slag) that is discharged in large quantities in the iron industry. Cr6+ in chromium oxides is reduced in one of the following ways: (a) Chromium oxide-containing substances are sprayed with or immersed in blast furnace slag-released water that has been used in cooling blast furnace slag. (b) Chromium oxide-containing substances are mixed with blast furnace slag, and then kept in an air atmosphere. Optionally, the mixture is sprayed with blast furnace slag-released water.
    Type: Grant
    Filed: October 26, 2001
    Date of Patent: February 18, 2003
    Assignee: Kawasaki Steel Corporation
    Inventors: Hisahiro Matsunaga, Masato Kumagai, Hiroyuki Tobo, Yasuo Kishimoto, Toshikazu Sakuraya
  • Publication number: 20020050229
    Abstract: A method of rapidly reducing chromium oxide-containing slag and the like in large quantities, in a simplified manner and without requiring high temperatures. Chromium oxides are reduced with at least one of elementary sulfur and compounds of sulfur having a valence less than 6. For an aqueous solution of the sulfur component, desirably, its sulfur content is more than 0.03% by weight. As the sulfur source, preferred is blast furnace slag (e.g., non-aged, gradually-cooled blast furnace slag) that is discharged in large quantities in the iron industry. Cr6+ in chromium oxides is reduced in one of the following ways: (a) Chromium oxide-containing substances are sprayed with or immersed in blast furnace slag-released water that has been used in cooling blast furnace slag. (b) Chromium oxide-containing substances are mixed with blast furnace slag, and then kept in an air atmosphere. Optionally, the mixture is sprayed with blast furnace slag-released water.
    Type: Application
    Filed: October 26, 2001
    Publication date: May 2, 2002
    Applicant: Kawasaki Steel Corporation
    Inventors: Hisahiro Matsunaga, Masato Kumagai, Hiroyuki Tobo, Yasuo Kishimoto, Toshikazu Sakuraya
  • Patent number: 6336967
    Abstract: A method of rapidly reducing chromium oxide-containing slag and the like in large quantities, in a simplified manner and without requiring high temperatures. Chromium oxides are reduced with at least one of elementary sulfur and compounds of sulfur having a valence less than 6. For an aqueous solution of the sulfur component, desirably, its sulfur content is more than 0.03% by weight. As the sulfur source, preferred is blast furnace slag (e.g., non-aged, gradually-cooled blast furnace slag) that is discharged in large quantities in the iron industry. Cr6+ in chromium oxides is reduced in one of the following ways: (a) Chromium oxide-containing substances are sprayed with or immersed in blast furnace slag-released water that has been used in cooling blast furnace slag. (b) Chromium oxide-containing substances are mixed with blast furnace slag, and then kept in an air atmosphere. Optionally, the mixture is sprayed with blast furnace slag-released water.
    Type: Grant
    Filed: March 25, 1998
    Date of Patent: January 8, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Hisahiro Matsunaga, Masato Kumagai, Hiroyuki Tobo, Yasuo Kishimoto, Toshikazu Sakuraya
  • Patent number: 6334885
    Abstract: A method of solidifying a steel-making slag is performed by subjecting a mixture of a steel-making slag containing at least about 50% by weight of a powdery steel-making slag having a particle size not greater than about 5 mm and a substance containing at least about 30% by weight of SiO2 (e.g., a fly ash and/or the fine powder of a granulated blast furnace slag) to a hydration reaction. The resulting solidified material contains at least about 20% of a tobermorite phase, has high strength and is suitable as an inorganic material useful as a roadbed material, building and civil engineering materials, etc.
    Type: Grant
    Filed: October 13, 1999
    Date of Patent: January 1, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Yasumasa Fukushima, Hisahiro Matsunaga, Hiroyuki Tobo, Makiko Nakagawa, Masato Takagi, Masato Kumagai
  • Patent number: 6322622
    Abstract: A flame spray mending material effective for applying a dense thermal spray mending layer to a silica brick wall of an industrial furnace, having a high crystallization ratio immediately after thermal spraying in a broad thermal spray condition, having an oxide concentration of 89% by weight or more of SiO2, more than 2.0 to 4.0% by weight of Na2O and/or more than 0.2 to 4.0% by weight of Li2O, having a 80% or more crystallization ratio after thermal spraying and 200 kgf/cm2 or more compression strength. A slight amount of CaO may be present to make a flame spray mending material with an oxide concentration of 89% by weight or more of SiO2, more than 2.0 to 5.0% by weight of CaO, 0.5 to 4.0% by weight of Na2O and/or more than 0.2 to 4.0% by weight of Li2O, and 1.0% by weight of less of Al2O3.
    Type: Grant
    Filed: November 26, 1999
    Date of Patent: November 27, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Hisahiro Matsunaga, Masato Kumagai, Yasumasa Fukushima