Patents by Inventor Hisatada Machida

Hisatada Machida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11433478
    Abstract: The laser machining system includes a laser device configured to output a laser beam, and a machining head configured to emit the laser beam emitted by a laser oscillator of the laser device and propagated through an optical fiber, to a workpiece in order to perform laser machining. The machining head includes at least one wavelength selective mirror having wavelength selectivity with various values of reflectivity and transmittance according to wavelengths, and at least one image capturing device. The laser machining system monitors abnormality in a laser optical system leading from the laser oscillator to the machining head, during the laser machining, by reflecting light propagated from a side of introduction of the laser beam into the machining head by the wavelength selective mirror, making the light incident on an image capturing surface of the image capturing device, and detecting incident light illuminance distribution appearing on the image capturing surface of the image capturing device.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: September 6, 2022
    Assignee: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Tadashi Kurosawa, Hisatada Machida
  • Patent number: 11093828
    Abstract: A machine learning device is connected to a fiber laser device. The machine learning device observes, as a state variable representing a driving state of the fiber laser device, a state quantity including time-series data on output light detection results obtained by detecting a light output of laser light emitted from the fiber laser device and time-series data on reflected light detection results obtained by detecting reflected light of the laser light, and acquires determination data representing a failure occurrence situation in the fiber laser device as determined from a difference between the output light detection results and a light output instruction of the fiber laser device. The machine learning device learns a boundary condition for failure occurrence caused by the reflected light by using the state variable and the determination data.
    Type: Grant
    Filed: January 4, 2019
    Date of Patent: August 17, 2021
    Assignee: Fanuc Corporation
    Inventors: Hiroshi Takigawa, Hisatada Machida
  • Publication number: 20200387131
    Abstract: The laser machining system includes a laser device configured to output a laser beam, and a machining head configured to emit the laser beam emitted by a laser oscillator of the laser device and propagated through an optical fiber, to a workpiece in order to perform laser machining. The machining head includes at least one wavelength selective mirror having wavelength selectivity with various values of reflectivity and transmittance according to wavelengths, and at least one image capturing device. The laser machining system monitors abnormality in a laser optical system leading from the laser oscillator to the machining head, during the laser machining, by reflecting light propagated from a side of introduction of the laser beam into the machining head by the wavelength selective mirror, making the light incident on an image capturing surface of the image capturing device, and detecting incident light illuminance distribution appearing on the image capturing surface of the image capturing device.
    Type: Application
    Filed: June 2, 2020
    Publication date: December 10, 2020
    Applicant: FANUC CORPORATION
    Inventors: Hiroshi TAKIGAWA, Tadashi KUROSAWA, Hisatada MACHIDA
  • Patent number: 10643127
    Abstract: The machine learning apparatus includes: a state data observing unit which observes state data of the laser apparatus, including data output from a reflected light detecting unit for measuring a reflected light amount; an operation result acquiring unit which acquires a success/failure result indicating whether the machining has been started successfully by the laser beam output from a laser oscillator; a learning unit which learns light output command data by associating the light output command data with the state data of the laser apparatus and the success/failure result of the machining start; and a decision making unit which determines the light output command data by referring to the light output command data learned by the learning unit.
    Type: Grant
    Filed: January 20, 2017
    Date of Patent: May 5, 2020
    Assignee: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Hiroyuki Yoshida, Hisatada Machida, Michinori Maeda, Ryusuke Miyata, Akinori Ohyama
  • Patent number: 10522964
    Abstract: A fiber laser apparatus includes a fiber laser oscillator that performs laser oscillation with laser light from at least one laser diode module, and includes a loop-shaped optical fiber formed with: a combiner in which at least two input side optical fibers are connected to one output side optical fiber that includes one output end; and an optical fiber for connection of both ends in which the output end of the output side optical fiber is connected to the input end of any one of the input side optical fibers, the optical fiber for connection of both ends including a light leakage means formed such that at least one of values among a numerical aperture, a core diameter and a mode field diameter of the optical fiber for connection of both ends is gradually reduced from a side which is connected to the output end toward a side which is connected to the input end.
    Type: Grant
    Filed: March 4, 2019
    Date of Patent: December 31, 2019
    Assignee: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Tetsuhisa Takazane, Hisatada Machida
  • Patent number: 10461488
    Abstract: A laser device provided with the function of predicting occurrence of condensation and preventing occurrence of condensation in advance. The laser device is provided with a controlling part calculating a reference temperature for judging whether a cooling water feed device may feed cooling water based on a temperature measured by a thermometer and a humidity measured by a hygrometer, and a comparing part comparing a reference temperature and a cooling water temperature. The cooling water feed device is configured to stop the feed of cooling water after a command for starting up the laser oscillator has been output and the cooling water temperature is lower than the reference temperature and to start or continue the feed of cooling water when the cooling water temperature is the reference temperature or more.
    Type: Grant
    Filed: May 11, 2016
    Date of Patent: October 29, 2019
    Assignee: FANUC CORPORATION
    Inventors: Akihiko Nishio, Yuji Nishikawa, Hiroyuki Yoshida, Hisatada Machida
  • Publication number: 20190296513
    Abstract: A fiber laser apparatus includes a fiber laser oscillator that performs laser oscillation with laser light from at least one laser diode module, and includes a loop-shaped optical fiber formed with: a combiner in which at least two input side optical fibers are connected to one output side optical fiber that includes one output end; and an optical fiber for connection of both ends in which the output end of the output side optical fiber is connected to the input end of any one of the input side optical fibers, the optical fiber for connection of both ends including a light leakage means formed such that at least one of values among a numerical aperture, a core diameter and a mode field diameter of the optical fiber for connection of both ends is gradually reduced from a side which is connected to the output end toward a side which is connected to the input end.
    Type: Application
    Filed: March 4, 2019
    Publication date: September 26, 2019
    Applicant: FANUC CORPORATION
    Inventors: Hiroshi TAKIGAWA, Tetsuhisa TAKAZANE, Hisatada MACHIDA
  • Patent number: 10404032
    Abstract: An optical power monitoring device detects an optical power propagating through an optical fiber including at least a core and a cladding. The optical power monitoring device includes: a first optical fiber; a second optical fiber having a larger core diameter than the first optical fiber; a connection part where an end surface of the first optical fiber and an end surface of the second optical fiber are spliced; a first leakage part for leakage of a beam from the first optical fiber to the outside; a second leakage part for leakage of a beam from the second optical fiber to the outside; a first photodetector that detects an optical power leaking from the first leakage part; and a second photodetector that detects an optical power leaking from the second leakage part.
    Type: Grant
    Filed: April 11, 2018
    Date of Patent: September 3, 2019
    Assignee: FANUC CORPORATION
    Inventors: Hisatada Machida, Hiroshi Takigawa
  • Publication number: 20190213479
    Abstract: A machine learning device is connected to a fiber laser device. The machine learning device observes, as a state variable representing a driving state of the fiber laser device, a state quantity including time-series data on output light detection results obtained by detecting a light output of laser light emitted from the fiber laser device and time-series data on reflected light detection results obtained by detecting reflected light of the laser light, and acquires determination data representing a failure occurrence situation in the fiber laser device as determined from a difference between the output light detection results and a light output instruction of the fiber laser device. The machine learning device learns a boundary condition for failure occurrence caused by the reflected light by using the state variable and the determination data.
    Type: Application
    Filed: January 4, 2019
    Publication date: July 11, 2019
    Applicant: Fanuc Corporation
    Inventors: Hiroshi Takigawa, Hisatada Machida
  • Publication number: 20180309262
    Abstract: An optical power monitoring device detects an optical power propagating through an optical fiber including at least a core and a cladding. The optical power monitoring device includes: a first optical fiber; a second optical fiber having a larger core diameter than the first optical fiber; a connection part where an end surface of the first optical fiber and an end surface of the second optical fiber are spliced; a first leakage part for leakage of a beam from the first optical fiber to the outside; a second leakage part for leakage of a beam from the second optical fiber to the outside; a first photodetector that detects an optical power leaking from the first leakage part; and a second photodetector that detects an optical power leaking from the second leakage part.
    Type: Application
    Filed: April 11, 2018
    Publication date: October 25, 2018
    Applicant: FANUC CORPORATION
    Inventors: Hisatada MACHIDA, Hiroshi TAKIGAWA
  • Publication number: 20170220927
    Abstract: The machine learning apparatus includes: a state data observing unit which observes state data of the laser apparatus, including data output from a reflected light detecting unit for measuring a reflected light amount; an operation result acquiring unit which acquires a success/failure result indicating whether the machining has been started successfully by the laser beam output from a laser oscillator; a learning unit which learns light output command data by associating the light output command data with the state data of the laser apparatus and the success/failure result of the machining start; and a decision making unit which determines the light output command data by referring to the light output command data learned by the learning unit.
    Type: Application
    Filed: January 20, 2017
    Publication date: August 3, 2017
    Applicant: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Hiroyuki Yoshida, Hisatada Machida, Michinori Maeda, Ryusuke Miyata, Akinori Ohyama
  • Patent number: 9685758
    Abstract: A laser system having an automatic diagnosis function enabling a plurality of laser diodes to be diagnosed for faults in a short time. The laser system includes a judging part judging the presence of a fault or deterioration of a component of the laser system. The judging part is configured to judge the presence of a fault or deterioration of a component of the laser system based on the results of detection of a first photodetection part and second photodetection part when successively driving a plurality of laser diode module groups included in an individual laser oscillation unit so that the mutual drive times do not overlap simultaneously for at least two laser oscillation units among a plurality of laser oscillation units.
    Type: Grant
    Filed: November 8, 2016
    Date of Patent: June 20, 2017
    Assignee: Fanuc Corporation
    Inventors: Hiroshi Takigawa, Hisatada Machida
  • Patent number: 9680289
    Abstract: A laser apparatus includes laser diode module groups (LDMGs) and power supply units and provides a laser light source by collecting laser beam from the LDMGs, and comprises: a driving current supply circuit network for injecting the driving currents into the respective LDMGs, independently; a control unit which controls the driving currents independently; a first recording unit in which are recorded data representing a relationship between the driving current and optical output power, and data representing a relationship between the driving current and drive voltage; and a first calculating unit which calculates the driving currents to be allocated to the LDMGs so as to achieve maximum electrical to optical conversion efficiency, wherein the control unit allocates the driving currents to the LDMGs in accordance with the results calculated by the first calculating unit so that the LDMGs as a whole can achieve maximum electrical to optical conversion efficiency under conditions.
    Type: Grant
    Filed: September 7, 2016
    Date of Patent: June 13, 2017
    Assignee: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Hisatada Machida
  • Publication number: 20170133819
    Abstract: A laser system having an automatic diagnosis function enabling a plurality of laser diodes to be diagnosed for faults in a short time. The laser system includes a judging part judging the presence of a fault or deterioration of a component of the laser system. The judging part is configured to judge the presence of a fault or deterioration of a component of the laser system based on the results of detection of a first photodetection part and second photodetection part when successively driving a plurality of laser diode module groups included in an individual laser oscillation unit so that the mutual drive times do not overlap simultaneously for at least two laser oscillation units among a plurality of laser oscillation units.
    Type: Application
    Filed: November 8, 2016
    Publication date: May 11, 2017
    Applicant: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Hisatada Machida
  • Publication number: 20170070031
    Abstract: A laser apparatus includes laser diode module groups (LDMGs) and power supply units and provides a laser light source by collecting laser beam from the LDMGs, and comprises: a driving current supply circuit network for injecting the driving currents into the respective LDMGs, independently; a control unit which controls the driving currents independently; a first recording unit in which are recorded data representing a relationship between the driving current and optical output power, and data representing a relationship between the driving current and drive voltage; and a first calculating unit which calculates the driving currents to be allocated to the LDMGs so as to achieve maximum electrical to optical conversion efficiency, wherein the control unit allocates the driving currents to the LDMGs in accordance with the results calculated by the first calculating unit so that the LDMGs as a whole can achieve maximum electrical to optical conversion efficiency under conditions.
    Type: Application
    Filed: September 7, 2016
    Publication date: March 9, 2017
    Applicant: FANUC CORPORATION
    Inventors: Hiroshi Takigawa, Hisatada Machida
  • Publication number: 20160336707
    Abstract: A laser device provided with the function of predicting occurrence of condensation and preventing occurrence of condensation in advance. The laser device is provided with a controlling part calculating a reference temperature for judging whether a cooling water feed device may feed cooling water based on a temperature measured by a thermometer and a humidity measured by a hygrometer, and a comparing part comparing a reference temperature and a cooling water temperature. The cooling water feed device is configured to stop the feed of cooling water after a command for starting up the laser oscillator has been output and the cooling water temperature is lower than the reference temperature and to start or continue the feed of cooling water when the cooling water temperature is the reference temperature or more.
    Type: Application
    Filed: May 11, 2016
    Publication date: November 17, 2016
    Applicant: FANUC CORPORATION
    Inventors: Akihiko Nishio, Yuji Nishikawa, Hiroyuki Yoshida, Hisatada Machida
  • Publication number: 20060159140
    Abstract: A laser oscillator enabling estimation of the lifetime of the pump light source by a simple configuration, provided with a pump light source, a power source supplying current to the pump light source, a laser crystal outputting laser light by the pump light emitted from the pump light source, a power sensor receiving laser light generated from the laser crystal and outputting a signal corresponding to the intensity of the laser light, a memory storing the operating time of the laser oscillator, and a processor judging if the signal output by the power sensor satisfies a predetermined condition and, if satisfying the predetermined condition, uses the value of the current supplied by the power source to the pump light source and the operating time stored in the memory to estimate the lifetime of the pump light source.
    Type: Application
    Filed: January 11, 2006
    Publication date: July 20, 2006
    Inventors: Hisatada Machida, Yuji Nishikawa, Ryusuke Miyata
  • Publication number: 20060092999
    Abstract: A semiconductor-laser-pumped solid-state laser apparatus (11) which operates laser oscillation by exciting a solid-state laser medium (1) using a semiconductor laser (2) is described. The semiconductor-laser-pumped solid-state laser apparatus (11) has driving current switching means for switching, in accordance with an external control signal, a driving current between a state in which the driving current not less than an emission threshold value of the semiconductor laser is supplied to the semiconductor laser, and a state in which the driving current smaller than the emission threshold value of the semiconductor laser is supplied to the semiconductor laser. An external control apparatus sends an external control signal to a semiconductor-laser-pumped solid-state laser apparatus even if the laser radiation of the solid-state laser is stopped. Therefore, the electric power consumption of a laser machining system can be reduced and the lifetime of the semiconductor laser can be prolonged.
    Type: Application
    Filed: October 26, 2005
    Publication date: May 4, 2006
    Inventors: Hisatada Machida, Hiroyuki Yoshida, Hiromitsu Takahashi, Yuji Nishikawa
  • Publication number: 20060013274
    Abstract: A laser unit using circulating cooling water, which may economically maintain the cleanliness of the cooling water and a channel for the cooling water. By a command of an operator, the activation of a water conveying device of the laser unit, the start of the laser oscillation, the stop of the laser oscillation and the stop of the conveying device are sequentially executed. When the laser unit is stopped for a relatively long period, an intermittent conveyance mode is automatically started in the laser unit. In this mode, the conveyance of the water starts after the passing of a first predetermined period of time and the conveyance stops after the passing of a second predetermined period of time. Similarly, the start and the stop of the conveyance of the water by the conveying device are alternately changed. When the laser oscillation should be started, the intermittent conveyance mode is terminated by the operator.
    Type: Application
    Filed: July 8, 2005
    Publication date: January 19, 2006
    Applicant: FANUC LTD
    Inventors: Yuji Nishikawa, Hiroyuki Yoshida, Hisatada Machida, Akihiko Nishio, Ryusuke Miyata
  • Publication number: 20050111504
    Abstract: A laser oscillator capable of executing a high-speed feedback control by reducing the control load of a main processor in the feedback control of the laser output. The laser is excited by an excitation source activated by one or more power supplies. The laser radiation is detected by a power sensor or a photodiode. A detected signal is A/D converted and fed to a sub processor or a high-speed DSP. The sub processor compares the current laser output value to a desired control value and calculates a deviation value in a predetermined period. The sub processor outputs a feedback signal to each of the power supplies according to a command from the main processor. Each power supply adjusts the supplied current to control the laser output. The main processor monitors conditions of the power supplies and controls a coolant circulation device. A factor regarding a load on a sequential control process, which may delay the feedback control, is eliminated and an analog circuit is unnecessary.
    Type: Application
    Filed: November 23, 2004
    Publication date: May 26, 2005
    Applicant: FANUC LTD
    Inventors: Yuji Nishikawa, Hiroyuki Yoshida, Hisatada Machida, Hiromitsu Takahashi, Soichi Arita