Patents by Inventor Hisaya Shimizu

Hisaya Shimizu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240030770
    Abstract: Provided is a rotary electric machine which is configured to draw three-phase output lines from a connection side coil end by an easy process. A stator for a rotary electric machine according to the present invention includes a plurality of segment coils including connection-side winding portions and non-connection-side winding portions. The connection-side winding portions are arranged on one side of a stator core and connected to slots with the same slot pitch, and the non-connection-side winding portions are arranged on the other side of the stator core and inserted into the slots with a plurality of kinds of slot pitches. The connection-side winding portions include a first connection group and a second connection group. The first connection group is provided with a plurality of terminal portions for connecting the segments, and the second connection group connects layers different from those in the first connection group, and is provided with a plurality of terminal portions.
    Type: Application
    Filed: September 26, 2023
    Publication date: January 25, 2024
    Inventors: Yuji KANO, Takayuki KOIZUMI, Yasuyuki SAITO, Seigo MISAKI, Hisaya SHIMIZU
  • Patent number: 11811284
    Abstract: Provided is a rotary electric machine which is configured to draw three-phase output lines from a connection side coil end by an easy process. A stator for a rotary electric machine according to the present invention includes a plurality of segment coils including connection-side winding portions and non-connection-side winding portions. The connection-side winding portions are arranged on one side of a stator core and connected to slots with the same slot pitch, and the non-connection-side winding portions are arranged on the other side of the stator core and inserted into the slots with a plurality of kinds of slot pitches. The connection-side winding portions include a first connection group and a second connection group. The first connection group is provided with a plurality of terminal portions for connecting the segments, and the second connection group connects layers different from those in the first connection group, and is provided with a plurality of terminal portions.
    Type: Grant
    Filed: April 1, 2021
    Date of Patent: November 7, 2023
    Assignee: Hitachi Astemo, Ltd.
    Inventors: Yuji Kano, Takayuki Koizumi, Yasuyuki Saito, Seigo Misaki, Hisaya Shimizu
  • Publication number: 20220393540
    Abstract: To provide a rotary electrical machine having a novel configuration adapted to provide axial downsizing of the rotary electrical machine when connecting an electrical connection conductor to a welded side terminal section of a coil end of a segment coil. The rotary electrical machine includes: a stator core 21 including slots radially extended in a radial fashion; a plurality of segment coils 34 radially stacked and accommodated in the slot 37; and a neutral point bus-bar 33 laid on a side of a welded coil end of the segment coil 34 and including a connection wiring section and a connection section for interconnecting the different segment coils. In a state where the segment coils 34 are mounted, at least a part of the connection wiring section is laid in a radial space RS radially defined by the segment coils 34.
    Type: Application
    Filed: October 21, 2019
    Publication date: December 8, 2022
    Inventors: Seigo MISAKI, Takayuki KOIZUMI, Shingo KITAJIMA, Hisaya SHIMIZU
  • Patent number: 11387698
    Abstract: A stator of a rotating electric machine includes a stator and a stator coil. The stator core has a plurality of slots. The stator coil is inserted into the plurality of slots. The stator coil includes two or more conductors. The two or more conductors are arranged such that a gap is generated between adjacent crossing conductors, the gap having a shape of a parallelogram.
    Type: Grant
    Filed: January 2, 2020
    Date of Patent: July 12, 2022
    Assignee: Hitachi Astemo, Ltd.
    Inventors: Tomohiro Fukuda, Hisaya Shimizu, Shinji Yamazaki, Kenichi Nakayama
  • Patent number: 11245299
    Abstract: Provided is a rotary electric machine which is configured to draw three-phase output lines from a connection side coil end by an easy process. A stator for a rotary electric machine according to the present invention includes a plurality of segment coils including connection-side winding portions and non-connection-side winding portions. The connection-side winding portions are arranged on one side of a stator core and connected to slots with the same slot pitch, and the non-connection-side winding portions are arranged on the other side of the stator core and inserted into the slots with a plurality of kinds of slot pitches. The connection-side winding portions include a first connection group and a second connection group. The first connection group is provided with a plurality of terminal portions for connecting the segments, and the second connection group connects layers different from those in the first connection group, and is provided with a plurality of terminal portions.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: February 8, 2022
    Assignee: Hitachi Astemo, Ltd.
    Inventors: Yuji Kano, Takayuki Koizumi, Yasuyuki Saito, Seigo Misaki, Hisaya Shimizu
  • Publication number: 20210384805
    Abstract: An object of the invention is to provide a method for manufacturing a stator of a rotating electric machine that can reduce the size of a coil end. According to the invention, a method for manufacturing a stator, which includes a stator core and a stator coil to which ends of a plurality of substantially U-shaped segment coils inserted into slots of the stator core are connected, includes twisting the end of the segment coil using a twisting jig 600. In the twisting, in a state in which the end of the segment coil is inserted into a groove portion 610 of the twisting jig, an edge portion 620 forming a part of the groove portion 610 is used as a twisting fulcrum, and a load is applied to the segment coil to forma press trace of the edge portion on the segment coil.
    Type: Application
    Filed: November 26, 2018
    Publication date: December 9, 2021
    Applicant: HITACHI AUTOMOTIVE SYSTEMS, LTD.
    Inventors: Shingo KITAJIMA, Hisaya SHIMIZU, Takayuki KOIZUMI, Seigo MISAKI
  • Publication number: 20210359579
    Abstract: An object of the present invention is to provide a stator of a rotary electric machine of which miniaturization, high output, and cost reduction are balanced at a higher level than the related art, and a rotary electric machine including the stator. Provided is a stator of a rotary electric machine in which a stator coil is wound around a stator core.
    Type: Application
    Filed: July 29, 2019
    Publication date: November 18, 2021
    Inventors: Tomohiro FUKUDA, Shin ONOSE, Takeshi KONNO, Yasuhiro SHIMADA, Kenichi NAKAYAMA, Hisaya SHIMIZU, Mitsue HASHIMOTO
  • Publication number: 20210328473
    Abstract: Provided is a rotary electric machine which is configured to draw three-phase output lines from a connection side coil end by an easy process. A stator for a rotary electric machine according to the present invention includes a plurality of segment coils including connection-side winding portions and non-connection-side winding portions. The connection-side winding portions are arranged on one side of a stator core and connected to slots with the same slot pitch, and the non-connection-side winding portions are arranged on the other side of the stator core and inserted into the slots with a plurality of kinds of slot pitches. The connection-side winding portions include a first connection group and a second connection group. The first connection group is provided with a plurality of terminal portions for connecting the segments, and the second connection group connects layers different from those in the first connection group, and is provided with a plurality of terminal portions.
    Type: Application
    Filed: April 1, 2021
    Publication date: October 21, 2021
    Inventors: Yuji KANO, Takayuki KOIZUMI, Yasuyuki SAITO, Seigo MISAKI, Hisaya SHIMIZU
  • Patent number: 11088583
    Abstract: Provided are a rotary-electric-machine stator coil, a rotary-electric-machine stator having the same, and a rotary electric machine having the same, capable of improving a bonding strength and insulation reliability of a conductor bonding portion. A rotary-electric-machine stator coil includes: a conductor 110 having a bonding portion 104 bonded to other conductors; and a bonding member 401 having a melting point lower than a melting point of the conductor, wherein a tip of the bonding portion has an alloy layer 402 formed of an alloy of the conductor and the bonding member, and a root of the bonding portion is electrically connected by the bonding member.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: August 10, 2021
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Tomohiro Fukuda, Kenichi Nakayama, Kazuo Ojima, Shin Onose, Hisaya Shimizu, Shinji Yamazaki
  • Patent number: 10916986
    Abstract: A stator in which the height of a coil end of a stator winding can be lowered is provided, and an electric rotating machine including such a stator is provided. In a stator of an electric rotating machine including a stator winding including neutral lines and output lines, the neutral lines are configured to include crawling portion extending circumferentially in the upper portion of a coil at the coil end, and the crawling portion includes an axial stepped portion. The output lines are configured to pass under the axial stepped portion in at least one location of three phases.
    Type: Grant
    Filed: October 20, 2014
    Date of Patent: February 9, 2021
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Tomohiro Fukuda, Kenichi Nakayama, Shinji Yamazaki, Hisaya Shimizu
  • Publication number: 20200136452
    Abstract: A stator of a rotating electric machine includes a stator and a stator coil. The stator core has a plurality of slots. The stator coil is inserted into the plurality of slots. The stator coil includes two or more conductors. The two or more conductors are arranged such that a gap is generated between adjacent crossing conductors, the gap having a shape of a parallelogram.
    Type: Application
    Filed: January 2, 2020
    Publication date: April 30, 2020
    Inventors: Tomohiro FUKUDA, Hisaya Shimizu, Shinji Yamazaki, Kenichi Nakayama
  • Patent number: 10630129
    Abstract: Provided are a coil having excellent insulation properties, a rotating electrical machine equipped with the same, and a method for manufacturing the same. The coil (60) has a covered portion where a conductive body (602) is covered with an insulating film (612) and a stripped portion where the insulating film is stripped off, and the stripped portion is electrophoretically coated with a resin material (601). The coil (60) may have a configuration wherein segment conductors (28) each having a covered portion and stripped portion are included, connection parts are formed by the stripped portions of two different segment conductors (28) being connected at coil ends (62), and the thickness of the resin material (601) is no more than the thickness of the insulating film (612) at the boundary portion (630) between the covered portion and the stripped portion.
    Type: Grant
    Filed: April 11, 2019
    Date of Patent: April 21, 2020
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Kenichi Nakayama, Tomohiro Fukuda, Akira Toba, Shinji Yamazaki, Takashi Genmoto, Naoki Nishikawa, Hisaya Shimizu
  • Patent number: 10554085
    Abstract: Provided are: a rotating-electrical-machine stator in which the height of coil ends of a stator coil is suppressed, while interference between adjacent conductors at the coil ends is avoided; and a rotating electrical machine provided with same. The rotating-electrical-machine stator is provided with: a stator core provided with a plurality of slots; and a stator coil inserted into the slots. The rotating-electrical-machine stator is characterized in that: the stator coil is provided with at least two conductors which are disposed in the same layer as a first conductor, and which are inserted into the slots adjacent to the first conductor; and the shapes of coil protrusions protruding radially outwards are configured so as to form arcs.
    Type: Grant
    Filed: July 29, 2015
    Date of Patent: February 4, 2020
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Tomohiro Fukuda, Hisaya Shimizu, Shinji Yamazaki, Kenichi Nakayama
  • Publication number: 20190305623
    Abstract: Provided are a coil having excellent insulation properties, a rotating electrical machine equipped with the same, and a method for manufacturing the same. The coil (60) has a covered portion where a conductive body (602) is covered with an insulating film (612) and a stripped portion where the insulating film is stripped off, and the stripped portion is electrophoretically coated with a resin material (601). The coil (60) may have a configuration wherein segment conductors (28) each having a covered portion and stripped portion are included, connection parts are formed by the stripped portions of two different segment conductors (28) being connected at coil ends (62), and the thickness of the resin material (601) is no more than the thickness of the insulating film (612) at the boundary portion (630) between the covered portion and the stripped portion.
    Type: Application
    Filed: April 11, 2019
    Publication date: October 3, 2019
    Inventors: Kenichi NAKAYAMA, Tomohiro FUKUDA, Akira TOBA, Shinji YAMAZAKI, Takashi GENMOTO, Naoki NISHIKAWA, Hisaya SHIMIZU
  • Patent number: 10312762
    Abstract: Provided are a coil having excellent insulation properties, a rotating electrical machine equipped with the same, and a method for manufacturing the same. The coil (60) has a covered portion where a conductive body (602) is covered with an insulating film (612) and a stripped portion where the insulating film is stripped off, and the stripped portion is electrophoretically coated with a resin material (601). The coil (60) may have a configuration wherein segment conductors (28) each having a covered portion and stripped portion are included, connection parts are formed by the stripped portions of two different segment conductors (28) being connected at coil ends (62), and the thickness of the resin material (601) is no more than the thickness of the insulating film (612) at the boundary portion (630) between the covered portion and the stripped portion.
    Type: Grant
    Filed: December 13, 2013
    Date of Patent: June 4, 2019
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Kenichi Nakayama, Tomohiro Fukuda, Akira Toba, Shinji Yamazaki, Takashi Genmoto, Naoki Nishikawa, Hisaya Shimizu
  • Publication number: 20190044403
    Abstract: Provided is a rotary electric machine which is configured to draw three-phase output lines from a connection side coil end by an easy process. A stator for a rotary electric machine according to the present invention includes a plurality of segment coils including connection-side winding portions and non-connection-side winding portions. The connection-side winding portions are arranged on one side of a stator core and connected to slots with the same slot pitch, and the non-connection-side winding portions are arranged on the other side of the stator core and inserted into the slots with a plurality of kinds of slot pitches. The connection-side winding portions include a first connection group and a second connection group. The first connection group is provided with a plurality of terminal portions for connecting the segments, and the second connection group connects layers different from those in the first connection group, and is provided with a plurality of terminal portions.
    Type: Application
    Filed: January 19, 2017
    Publication date: February 7, 2019
    Inventors: Yuji KANO, Takayuki KOIZUMI, Yasuyuki SAITO, Seigo MISAKI, Hisaya SHIMIZU
  • Patent number: 10193409
    Abstract: Provided is a stator for a rotating electric machine equipped with a connection terminal having high manufacturability and vibration resistance; also provided is a rotating electric machine equipped with this stator. The stator, which is for a rotating electric machine equipped with a stator coil, is equipped with a connection terminal. The connection terminal has a crimping part to which stator coil input/output coil conductors are connected, and a fastening part which is mechanically connected to an external mechanism, with a melt material arranged on the fastening part. The input/output coil conductors are configured so as to be connected to the connection terminal, with the melt material provided on the crimping part therebetween.
    Type: Grant
    Filed: November 26, 2014
    Date of Patent: January 29, 2019
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Kenichi Nakayama, Tomohiro Fukuda, Hisaya Shimizu, Shin Onose, Kazuo Ojima
  • Patent number: 9929612
    Abstract: A new rotor for a rotating electric machine assuring outstanding durability and reliability against vibration and facilitating equalization of resistances among a plurality of rotor coils, while allowing the leading ends of a plurality of lead wires to be disposed so as to congregate in one area, is provided. A plurality of stator coils 102 wound at a cylindrical stator core 101 each include leader portions led out from one of two ends of a slot along the axial direction and extending astride a plurality of slots. Lead wires 300 each formed at one end of a stator coil 102 are disposed so that their leading ends, oriented in the same direction, congregate in a single area. In a leader portion where a lead wire 300 is located, a turnback portion 400, made to turn back with an angle equal to or greater than 90° from an inclining wire portion 113, which is led out with an inclination along a predetermined direction from the slot, is formed.
    Type: Grant
    Filed: October 7, 2013
    Date of Patent: March 27, 2018
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Tomohiro Fukuda, Takahiro Ohmori, Takashi Genmoto, Kenichi Nakayama, Hisaya Shimizu
  • Patent number: 9906086
    Abstract: A rotating electric machine having downsized coil ends is provided. In a rotating electric machine having a stator 130 including a stator core 132 formed with a plurality of slots 420 rowed in a circumferential direction and a stator coil 138 inserted into the slots of the stator core, and a rotor 150 disposed rotatably with respect to the stator core with a clearance interposed therebetween. The stator coil is formed by a plurality of segment coils 28 being connected, the segment coils 28 being made of a conductor shaped into a rough U-shape and having a rectangular cross-section. The segment coil has at an end a connection portion 800 connected to another segment coil, the connection portion having a corner portion 810.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: February 27, 2018
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Kenichi Nakayama, Tomohiro Fukuda, Masamichi Kase, Hiroshi Matahira, Kazuo Ojima, Dai Nakamura, Shin Onose, Mitsuaki Mirumachi, Hisaya Shimizu
  • Publication number: 20170346358
    Abstract: Provided are a rotary-electric-machine stator coil, a rotary-electric-machine stator having the same, and a rotary electric machine having the same, capable of improving a bonding strength and insulation reliability of a conductor bonding portion. A rotary-electric-machine stator coil includes: a conductor 110 having a bonding portion 104 bonded to other conductors; and a bonding member 401 having a melting point lower than a melting point of the conductor, wherein a tip of the bonding portion has an alloy layer 402 formed of an alloy of the conductor and the bonding member, and a root of the bonding portion is electrically connected by the bonding member.
    Type: Application
    Filed: November 18, 2015
    Publication date: November 30, 2017
    Inventors: Tomohiro FUKUDA, Kenichi NAKAYAMA, Kazuo OJIMA, Shin ONOSE, Hisaya SHIMIZU, Shinji YAMAZAKI