Patents by Inventor Hisayuki Iwai

Hisayuki Iwai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9393764
    Abstract: An automobile fuel tank includes an outer wall including a main body of a multiple-layered synthetic resin, in which the outer wall includes at least an outer body layer, an outer adhesive layer, a barrier layer, an inner adhesive layer, and an inner body layer. The outer body layer and the inner body layer include a high density polyethylene (HDPE) as a main ingredient. Each of the outer adhesive layer and the inner adhesive layer includes a synthetic resin having adhesiveness against both the high density polyethylene (HDPE) and the barrier layer. The barrier layer includes a synthetic resin.
    Type: Grant
    Filed: December 25, 2012
    Date of Patent: July 19, 2016
    Assignees: FTS CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ryuta Aoe, Hiroyuki Tanaka, Kazuaki Naito, Hisamitsu Kato, Hisayuki Iwai, Yoshiro Umemoto, Katsuhiro Kajikawa
  • Publication number: 20140197175
    Abstract: {Problem} To provide a fuel tank with excellent blow moldability, high deformation-suppressing properties and high heat resistance. {Solution} In an automobile fuel tank, a high-density polyethylene (HDPE) of an outer body layer 12 and an inner body layer 16 of an outer wall 10 has the following physical properties: 1) a modulus of elasticity of 1100 to 1400 MPa at 23° C.; 2) a modulus of elasticity of 340 to 430 MPa at 65° C.; 3) a modulus of elasticity of 400 to 510 MPa at 23° C. after being immersed in Fuel D for 200 hours at 65° C.; 4) a Charpy impact strength of 7 to 14 kJ/m2 at ?40° C.; 5) a full-notch creep test (FNCT) result of 50 to 300 hours at 80° C.; 6) a melt flow rate (MFR) result of 4 to 6 (g/10 minutes) at 190° C. and a load of 21.6 kg; and 7) a melt tension of 18 to 25 g when a sample that has been melted at 210° C. is extruded from a nozzle with a diameter of 2.095 mm and a length of 8 mm at an extrusion rate of 15 mm/minute, and drawn at a take-up speed of 7.5 m/minute.
    Type: Application
    Filed: December 25, 2012
    Publication date: July 17, 2014
    Applicant: FTS CO., LTD.
    Inventors: Ryuta Aoe, Hiroyuki Tanaka, Kazuaki Naito, Hisamitsu Kato, Hisayuki Iwai, Yoshiro Umemoto, Katsuhiro Kajikawa
  • Patent number: 6759465
    Abstract: A thermoplastic composition which is obtained by melt-kneading (1) 55 to 75 wt. % crystalline polypropylene resin together with (2) 10 to 30 wt. % elastomer comprising either a rubber containing a vinyl aromatic compound or a mixture thereof with an ethylene/&agr;-olefin random copolymer rubber and (3) 15 to 25 wt. % talc having an average particle diameter of 3 &mgr;m or smaller. The composition satisfies specific requirements with respect to: the long period obtained by X-ray small-angle scattering attributable to the vinyl aromatic-containing rubber in a blend obtained by melt-kneading the ingredients (1) and (2); the shape and diameter of the elastomer particles present near the polypropylene/elastomer interface in the blend; and the difference between the glass transition point of the ingredient (1) and that of the composition attributable to the crystalline polypropylene homopolymer parts.
    Type: Grant
    Filed: December 22, 2000
    Date of Patent: July 6, 2004
    Assignees: Sumitomo Chemical Company, Limited, Toyota Jidosha Kabushiki Kaisha
    Inventors: Moriyasu Shimojo, Kenichi Ohkawa, Susumu Kanzaki, Takayuki Nagai, Takao Nomura, Masatoshi Matsuda, Hisayuki Iwai
  • Patent number: 6730728
    Abstract: The present invention provides a resin composition high in melting flow, exhibiting good properties, excellent in moldability and shrinkage properties, and hence suitable for automobile exteriors, by including (A) propylene/ethylene block copolymer having a melt flow rate (MFR) of 100 to 200 g/10 min., its propylene homopolymer component having an MFR of 210 to 400 g/10 min. and isotactic pentad fraction of 0.98 or more, and its copolymer portion containing propylene at 65 to 85% by weight; 50 to 70% by weight, (B) ethylene/octene and/or ethylene/butene random copolymer; 10 to 25% by weight, (C) styrene-based hydrogenated block copolymer rubber; 4 to 9% by weight and (D) talc; 16 to 24% by weight.
    Type: Grant
    Filed: January 11, 2002
    Date of Patent: May 4, 2004
    Assignees: Japan Polychem Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Masatoshi Matsuda, Hisayuki Iwai, Takayuki Nagai, Yukihito Zanka, Mitsuhiro Murayama, Yuji Fujita, Hironari Sano
  • Patent number: 6667359
    Abstract: There are disclosed a polypropylene composition for automotive parts which has a melt index at 230° C. and at 2.16 kgf of at least 30 g/10 minutes and which comprises 55 to 60% by weight of (1) propylene/ethylene block copolymer; 20 to 25% by weight of (2) rubber comprising a styrene/ethylene/propylene/styrene block copolymer and/or a styrene/ethylene/1-butene/styrene block copolymer and an olefinic elastomer; and 18 to 23% by weight of (3) talc, and also an automotive part which comprises the above polypropylene composition.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: December 23, 2003
    Assignees: Idemitsu Petrochemical Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Masaru Nakagawa, Koki Hirano, Yutaka Obata, Yasuhisa Sugita, Takao Nomura, Masatoshi Matsuda, Hisayuki Iwai, Takayuki Nagai
  • Publication number: 20030092818
    Abstract: The present invention provides a resin composition high in melting flow, exhibiting good properties, excellent in moldability and shrinkage properties, and hence suitable for automobile exteriors, by including (A) propylene/ethylene block copolymer having a melt flow rate (MFR) of 100 to 200 g/10 min., its propylene homopolymer component having an MFR of 210 to 400 g/10 min. and isotactic pentad fraction of 0.98 or more, and its copolymer portion containing propylene at 65 to 85% by weight; 50 to 70% by weight, (B) ethylene/octene and/or ethylene/butene random copolymer; 10 to 25% by weight, (C) styrene-based hydrogenated block copolymer rubber; 4 to 9% by weight and (D) talc; 16 to 24% by weight.
    Type: Application
    Filed: January 11, 2002
    Publication date: May 15, 2003
    Inventors: Masatoshi Matsuda, Hisayuki Iwai, Takayuki Nagai, Yukihito Zanka, Mitsuhiro Murayama, Yuji Fujita, Hironari Sano
  • Patent number: 6441081
    Abstract: A polypropylene resin composition which comprises: (1) 55 to 75% by weight of (A) a polypropylene resin consisting of a mixture of the following polymers (i) and (ii): (i) a propylene-ethylene block copolymer having a propylene homopolymer part which is the first segment and having a propylene-ethylene random copolymer part which is the second segment and (ii) a propylene homopolymer having an intrinsic viscosity [&eegr;]P of 0.8 to 1.8 dl/g as measured in tetralin at 135° C., (2) 21 to 30% by weight of (B) an ethylene-1-octene copolymer rubber having a melt flow rate (JIS-K-6758 at 190° C.
    Type: Grant
    Filed: July 11, 2000
    Date of Patent: August 27, 2002
    Assignees: Sumitomo Chemical Company, Limited, Toyota Jidosha Kabushiki Kaisha
    Inventors: Hajime Sadatoshi, Kenichi Ohkawa, Susumu Kanzaki, Hisayuki Iwai, Takao Nomura, Shoichi Ichikawa
  • Patent number: 6180709
    Abstract: There is provided a thermoplastic resin composition comprising the following components (A) to (E): component (A): 50 to 74.7% by weight of a Ziegler-Natta catalyst sequentially polymerized blend of a propylene homopolymer and an ethylene-propylene copolymer, component (B): 5 to 10% by weight of an ethylene-octene random copolymer, component (C): 5 to 10% by weight of an ethylene-butene random copolymer, component (D): 0.3 to 5% by weight of an elastomer.
    Type: Grant
    Filed: May 15, 1998
    Date of Patent: January 30, 2001
    Assignees: Japan Polychem Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Takeyoshi Nishio, Takayuki Nagai, Hisayuki Iwai, Yukihito Zanka, Izumi Ishii, Hiroki Satoh, Yoshihiro Sobajima, Mitsuhiro Murayama
  • Patent number: 6156836
    Abstract: This invention provides polypropylene resin compositions which have sharply improved balance of physical properties in comparison with the related polypropylene materials, are materials that can be used in both interior and exterior parts of automobiles, have excellent thin-wall moldability and can sharply reduce generation of flow marks. Particularly, it provides a polypropylene resin composition which comprises specified amounts of (A) a specified ethylene-propylene block copolymer, (B) a specified thermoplastic elastomer and (C) talc, wherein it has specified values of physical properties measured by ASTM and has a degree of b-axis orientation of 720 or more which is calculated from the ratio of differential peak intensities measured by wide-angle X-ray diffraction of the central area of an ASTM No. 1 dumbbell prepared by injection molding.
    Type: Grant
    Filed: December 24, 1998
    Date of Patent: December 5, 2000
    Assignees: Japan Polychem Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Kunio Iwanami, Akira Kobayashi, Mitsuhiro Murayama, Yuji Fujita, Takayuki Nagai, Takao Nomura, Masatoshi Matsuda, Osamu Kito, Hisayuki Iwai
  • Patent number: 6121363
    Abstract: A crystalline propyleiie block-copolymer composition exhibiting superior flowability upon molding for use in automobile parts, which composition comprises 41 to 71% by weight of a crystalline propylene block-copolymer composed of a propylene homopolymer portion (Fp) and an ethylene/propylene random copolymer portion (Fc) and having an ethylene content of 1 to 10% by weight and a melt flow rate (MFR) of 20 to 100 g/10 min.; 12 to 22% by weight of a first hydrogenated product of a block-copolymer having a relatively smaller stylene content; 2 to 12% by weight of a second hydrogenated product of a block-copolymer having a relatively greater stylene content; and 15 to 25% by weight of talc, wherein the propylene homopolymer portion (Fp) contains 20 to 50% by weight of a low molecular weight propylene homopolymer having an MFR of 400 to 1,000 g/10 min., the average MFR being 100 to 350 g/10 min.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: September 19, 2000
    Assignees: Grand Polymer Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Ikunori Sakai, Mikio Hashimoto, Takayuki Nagai, Takao Nomura, Masatoshi Matsuda, Osamu Kito, Hisayuki Iwai
  • Patent number: 5567759
    Abstract: Propylene polymer compositions of the present invention comprising a specific propylene block copolymer, specific ethylene-propylene copolymer rubber, specific ethylene-propylene-diene copolymer rubber, specific ethylene-butene-1 copolymer rubber, and talc in specific proportions are provided. The propylene polymer compositions of the invention are capable of providing therefrom molded products excellent in balance between stiffness and impact resistance, and having high surface hardness with excellent scratch resistance.
    Type: Grant
    Filed: April 21, 1995
    Date of Patent: October 22, 1996
    Assignees: Mitsui Petrochemical Industries, Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroshi Taniguchi, Akihiko Yamamoto, Takao Nomura, Takeyoshi Nishio, Hisayuki Iwai
  • Patent number: 5461105
    Abstract: A resin composition having excellent paint coatability containing (a) 50-80 weight % of a multi-stage polymerized propylene-ethylene block copolymer consisting essentially of (i) a propylene homopolymer portion, (ii) a propylene-ethylene random copolymer portion, and (iii) an ethylene homopolymer portion, (b) 20-40 weight % of an ethylene-.alpha.-olefin copolymer elastomer, and (c) 20 weight % or less of an inorganic filler, components in the components (a) and (b), which are soluble in p-xylene at a room temperature, having a number-average molecular weight of 4.times.10.sup.4 or more and a weight-average molecular weight of 20.times.10.sup.4 or more.
    Type: Grant
    Filed: April 3, 1995
    Date of Patent: October 24, 1995
    Assignees: Tonen Chemical Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshiharu Saito, Masao Sakaizawa, Kunio Iwanami, Kitsusho Kitano, Michihisa Tasaka, Kenji Kawazu, Shizuo Miyazaki, Takao Nomura, Takeyoshi Nishio, Hisayuki Iwai
  • Patent number: 5438091
    Abstract: A resin composition having excellent paint coatability containing (a) 50-80 weight % of a multi-stage polymerized propylene-ethylene block copolymer consisting essentially of (i) a propylene homopolymer portion, (ii) a propylene-ethylene random copolymer portion, and (iii) an ethylene homopolymer portion, (b) 20-40 weight % of an ethylene-.alpha.-olefin copolymer elastomer, and (c) 20 weight % or less of an inorganic filler, components in the components (a) and (b), which are soluble in p-xylene at a room temperature, having a number-average molecular weight of 4.times.10.sup.4 or more and a weight-average molecular weight of 20.times.10.sup.4 or more.
    Type: Grant
    Filed: October 25, 1994
    Date of Patent: August 1, 1995
    Assignees: Tonen Chemical Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshiharu Saito, Masao Sakaizawa, Kunio Iwanami, Kitsusho Kitano, Michihisa Tasaka, Kenji Kawazu, Shizuo Miyazaki, Takao Nomura, Takeyoshi Nishio, Hisayuki Iwai
  • Patent number: 5308908
    Abstract: A polypropylene resin composition comprising:(A) 45 to 70% by weight of an ethylene-propylene block copolymer synthesized under the process comprising the steps of;(a) polymerizing propylene with a Ziegler-Natta catalyst to obtain a highly crystalline polypropylene that contain not less than 97% by weight of a fraction insoluble in boiling n-heptane, and(b) copolymerizing ethylene with the polypropylene (a), and which(a) contains 0.5 to 10% by weight of ethylene,(b) contains 5 to 20% by weight of a fraction being soluble in p-xylene at room temperature and having an intrinsic viscosity value of not less than 2 (measured in decalin at 135.degree. C.),(c) has a melt-flow index value of 30 to 100 g/10 min., and,(d) has a value of flexural modulus of not less than 18,000 kg/cm.sup.2,(B) 10 to 20% by weight of an amorphous ethylene-propylene copolymer having(a) an ethylene content of 70 to 90% by weight,(b) a Mooney viscosity value (ML.sub.1+4 at 100.degree. C.) of 5 to 70,(C) 5 to 15% by weight of an ethylene-.
    Type: Grant
    Filed: August 28, 1992
    Date of Patent: May 3, 1994
    Assignee: Ube Industries, Ltd.
    Inventors: Osamu Fukui, Kouhei Ueno, Yoshifumi Nakano, Ikunori Sakai, Takao Nomura, Takeyoshi Nishio, Hisayuki Iwai
  • Patent number: 5164448
    Abstract: Curable unsaturated polyester resin compositions from which molded products with superior surface smoothness can be obtained include a block copolymer of a specified form, an unsaturated polyester, a vinyl monomer, a filler, a curing catalyst and a reinforcing fiber. The block copolymer is of the form A--(B).sub.n where A is non-hydrogenated polyisoprene block having viscosity average molecular weight of 10000 or more, B is saturated polyester block obtainable by condensation of organic dicarboxylic anhydride and 1,2-epoxide, more than 50 mol % of terminal groups of the polyester block being carboxylic acid group, A and B are connected by ester linkage and n is not less than 2. Block copolymers of this type can be formed by starting with carboxylic acid or hydroxyl group in polyisoprene and by alternate condensation of organic dicarboxylic anhydride and 1,2-epoxide.
    Type: Grant
    Filed: September 19, 1991
    Date of Patent: November 17, 1992
    Assignees: Takeda Chemical Industries, Ltd., Toyota Jidosha Kabushiki Kaisha, Takemoto Yushi Kabushiki Kaisha
    Inventors: Yasuhiro Mishima, Hisayuki Iwai, Kenichi Nishino, Sanzi Aoki, Mitsuo Kinoshita, Tatsuhiko Ozaki
  • Patent number: 5077326
    Abstract: A quickly curable unsaturated polyester composition with high surface quality contains an unsaturated polyester, a vinyl monomer, either an alkane polyol polyacrylate or an alkane polyol polymethylacrylate, a thermoplastic resin, and one or more curing catalysts selected from t-butylperoxy benzoate, t-butylperoxy octoate and 2,5-dimethyl-2,5-di(benzoilperoxy) hexane. Molding compounds are obtained by impregnating glass fibers with such composition and molded products obtained by curing such molding material have improved surface smoothness.
    Type: Grant
    Filed: June 8, 1989
    Date of Patent: December 31, 1991
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takashi Shibata, Koichi Akiyama, Sanzi Aoki, Yasuhiro Mishima, Hisayuki Iwai, Ken Hatta
  • Patent number: 5064900
    Abstract: A curable unsaturated polyester resin composition contains graft copolymers each having 10-60 weight % of a first constituent given by ##STR1## 38-89.7 weight % of a second constituent given by ##STR2## and 0.3-2 weight % of a third constituent which is a vinyl monomer unit having carboxylic acid or carboxylic anhydride groups, unsaturated polyester, vinyl monomer, a filler, a curing catalyst, and reinforcing fibers, where either of R.sup.1 and R.sup.2 is H, the other being either H or CH.sub.3, R.sub.3 is ethylene group or propylene group, R.sup.4 is hydrocarbon group with 1-18 carbton atoms, R.sup.5 is alkyl group with 1-4 carbon atoms, R.sup.6 is alkyl group with 1-3 carbon atoms, m is 6-90 and n is 1-5.
    Type: Grant
    Filed: January 19, 1990
    Date of Patent: November 12, 1991
    Inventors: Hisayuki Iwai, Yasuhrio Mishima, Ken Hatta, Kenichi Nishino, Sanji Aoki, Tatsuhiko Ozaki, Hirotaka Wada
  • Patent number: 4952652
    Abstract: Unsaturated polyester compositions which are quickly curable and from which molded products with superior surface quality can be obtained are characterized as being composed of an unsaturated polyester, an olefinic unsaturated monomer, an aromatic vinyl-conjugated diene block copolymer or a hydrogenated aromatic vinyl-conjugated diene block copolymer, a mixture of t-butylperoxy benzoate, t-butylperoxy octoate and 1,1-bis(t-butylperoxy) 3,3,5-trimethyl cyclohexane, and at least one selected from organic compounds of cobalt, copper and manganese.
    Type: Grant
    Filed: August 15, 1988
    Date of Patent: August 28, 1990
    Assignees: Toyota Jidosha Kabushiki Kaisha, Takeda Chemical Industries, Ltd.
    Inventors: Kenichi Nishino, Takashi Shibata, Sanzi Aoki, Yasuhiro Mishima, Hisayuki Iwai, Ken Hatta