Patents by Inventor Honglan Lu

Honglan Lu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11952445
    Abstract: A Ziegler-Natta catalyzed ethylene/alpha-olefins copolymer is provided having sporadic long chain branches and reversed comonomer composition distribution or short chain branching distribution (SCBD) in the high molecular weight fractions. According to the invention, polyethylene film made with the inventive copolymer has a balance of improved physical, optical, mechanical properties as well as processability. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a film haze of less than 10, a film clarity of greater than 90, a dart impart resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: April 9, 2024
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Guangxue Xu, Zhiming Wang, Chih-Jian Chen, Honglan Lu
  • Patent number: 11760851
    Abstract: A cast film, for use in monolayer and multilayer applications, having an outstanding inherent cling property is disclosed. Additionally, a multilayer cast film utilizing a cast film component layer prepared from a Ziegler-Natta catalyzed ethylene and alpha-olefin copolymer is disclosed, wherein the cast film component layer has a cling force of at least 200 grams-force per inch width at 200% pre-stretch, a slow puncture resistance of greater than 50 J/mm, and a TD tear strength of greater than 450 g/mil, with no cling additives present in the cast film component layer.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: September 19, 2023
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Chih-Jian Chen, Honglan Lu, Guangxue Xu, Ming-Yung Lee, Raj Ranjan
  • Patent number: 11492429
    Abstract: What is disclosed is a Ziegler-Natta catalyzed ethylene and alpha-olefin LLDPE copolymer having a unique composition distribution and long chain-branching. The polymers of the present invention inherently exhibit outstanding melt strength with great bubble stability, sufficient flexibility, excellent gel performance, as well as desirable mechanical properties such as balanced toughness and stiffness, which are desirable properties for thick gauge film applications. Specifically, the polymers of the present invention.
    Type: Grant
    Filed: June 5, 2020
    Date of Patent: November 8, 2022
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Peng Li, Ming-Yung Lee, Tieqi Li, Honglan Lu
  • Publication number: 20220153886
    Abstract: A Ziegler-Natta catalyzed ethylene/alpha-olefins copolymer is provided having sporadic long chain branches and reversed comonomer composition distribution or short chain branching distribution (SCBD) in the high molecular weight fractions. According to the invention, polyethylene film made with the inventive copolymer has a balance of improved physical, optical, mechanical properties as well as processability. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a film haze of less than 10, a film clarity of greater than 90, a dart impart resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: November 23, 2021
    Publication date: May 19, 2022
    Inventors: Guangxue Xu, Zhiming Wang, Chih-Jian Chen, Honglan Lu
  • Publication number: 20210380736
    Abstract: What is disclosed is a Ziegler-Natta catalyzed ethylene and alpha-olefin LLDPE copolymer having a unique composition distribution and long chain-branching. The polymers of the present invention inherently exhibit outstanding melt strength with great bubble stability, sufficient flexibility, excellent gel performance, as well as desirable mechanical properties such as balanced toughness and stiffness, which are desirable properties for thick gauge film applications. Specifically, the polymers of the present invention.
    Type: Application
    Filed: June 5, 2020
    Publication date: December 9, 2021
    Inventors: Peng Li, Ming-Yung Lee, Tieqi Li, Honglan Lu
  • Patent number: 11117995
    Abstract: The present invention relates to a polypropylene composition comprising a long chain branched polymer having high melt strength. The process for preparing the corresponding polypropylene having composition is provided comprising blending a propylene base polymer with a unsaturated polyfunctional poly(alkylsiloxane), a polyfunctional acrylate coagent, an initiator, additives such as stabilizer, acid neutralizer and antioxidants, and reactive extruding the blend to form a branched polymer composition bridged by siloxane units.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: September 14, 2021
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Chaowei Feng, Ming-Yung Lee, Honglan Lu
  • Publication number: 20210179793
    Abstract: A multilayer blown film, designed for use in heavy duty sacks manufactured by a high-speed Form-Fill-Seal packaging process, having unique heat sealing characteristics and desirable mechanical properties is disclosed. Additionally, a multilayer blown film consists of skin layers prepared from a Ziegler-Natta catalyzed ethylene and alpha-olefin copolymer with novel composition distribution, and at least one core layer that includes both HPDE and LLDPE. The multilayer blown film, with no external sealing additives present in skin layers, exhibits outstanding processability, superior tear resistance, as well as balanced stiffness and toughness.
    Type: Application
    Filed: December 13, 2019
    Publication date: June 17, 2021
    Inventors: Peng Li, Ming-Yung Lee, Honglan Lu, Pete Vance
  • Publication number: 20200062880
    Abstract: The present invention relates to a polypropylene composition comprising a long chain branched polymer having high melt strength. The process for preparing the corresponding polypropylene having composition is provided comprising blending a propylene base polymer with a unsaturated polyfunctional poly(alkylsiloxane), a polyfunctional acrylate coagent, an initiator, additives such as stabilizer, acid neutralizer and antioxidants, and reactive extruding the blend to form a branched polymer composition bridged by siloxane units.
    Type: Application
    Filed: August 23, 2018
    Publication date: February 27, 2020
    Inventors: Chaowei Feng, Ming-Yung Lee, Honglan Lu
  • Publication number: 20190352439
    Abstract: A Ziegler-Natta catalyzed ethylene/alpha-olefins copolymer is provided having sporadic long chain branches and reversed comonomer composition distribution or short chain branching distribution (SCBD) in the high molecular weight fractions. According to the invention, polyethylene film made with the inventive copolymer has a balance of improved physical, optical, mechanical properties as well as processability. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a film haze of less than 10, a film clarity of greater than 90, a dart impart resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: May 17, 2018
    Publication date: November 21, 2019
    Inventors: Guangxue Xu, Zhiming Wang, Chih-Jian Chen, Honglan Lu
  • Patent number: 9487608
    Abstract: A Ziegler-Natta catalyzed ethylene copolymer having a novel composition distribution in which comonomers are incorporated into the high molecular weight polymer molecules and distributed evenly among the entire polyethylene chains, and a method for making the same are provided. The resins having a novel composition distribution have controlled molecular weight distribution which is narrower than conventional ZN-ethylene copolymers but broader than single-site catalyzed ethylene copolymers. The resins having a novel composition distribution exhibit a superior tear strength and impact strength.
    Type: Grant
    Filed: March 30, 2015
    Date of Patent: November 8, 2016
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Honglan Lu, Guangxue Xu
  • Publication number: 20150376354
    Abstract: A cast film, for use in monolayer and multilayer applications, having an outstanding inherent cling property is disclosed. Additionally, a multilayer cast film utilizing a cast film component layer prepared from a Ziegler-Natta catalyzed ethylene and alpha-olefin copolymer is disclosed, wherein the cast film component layer has a cling force of at least 200 grams-force per inch width at 200% pre-stretch, a slow puncture resistance of greater than 50 J/mm, and a TD tear strength of greater than 450 g/mil, with no cling additives present in the cast film component layer.
    Type: Application
    Filed: June 30, 2014
    Publication date: December 31, 2015
    Inventors: Chih-Jian Chen, Honglan Lu, Guangxue Xu, Ming-Yung Lee, Raj Ranjan
  • Publication number: 20150203616
    Abstract: A Ziegler-Natta catalyzed ethylene copolymer having a novel composition distribution in which comonomers are incorporated into the high molecular weight polymer molecules and distributed evenly among the entire polyethylene chains, and a method for making the same are provided. The resins having a novel composition distribution have controlled molecular weight distribution which is narrower than conventional ZN-ethylene copolymers but broader than single-site catalyzed ethylene copolymers. The resins having a novel composition distribution exhibit a superior tear strength and impact strength.
    Type: Application
    Filed: March 30, 2015
    Publication date: July 23, 2015
    Inventors: Honglan Lu, Guangxue Xu
  • Patent number: 8993693
    Abstract: A Ziegler-Natta catalyzed ethylene copolymer having a novel composition distribution in which comonomers are incorporated into the high molecular weight polymer molecules and distributed evenly among the entire polyethylene chains, and a method for making the same are provided. The resins having a novel composition distribution have controlled molecular weight distribution which is narrower than conventional ZN-ethylene copolymers but broader than single-site catalyzed ethylene copolymers. The resins having a novel composition distribution exhibit a superior tear strength and impact strength.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: March 31, 2015
    Assignee: Formosa Plastics Corporation
    Inventors: Honglan Lu, Guangxue Xu
  • Publication number: 20130253150
    Abstract: A Ziegler-Natta catalyzed ethylene copolymer having a novel composition distribution in which comonomers are incorporated into the high molecular weight polymer molecules and distributed evenly among the entire polyethylene chains, and a method for making the same are provided. The resins having a novel composition distribution have controlled molecular weight distribution which is narrower than conventional ZN-ethylene copolymers but broader than single-site catalyzed ethylene copolymers. The resins having a novel composition distribution exhibit a superior tear strength and impact strength.
    Type: Application
    Filed: March 23, 2012
    Publication date: September 26, 2013
    Inventors: Honglan Lu, Guangxue Xu
  • Patent number: 7790819
    Abstract: Cyclic organosilicon compounds that may be employed as an electron donor for polymerization catalyst systems, polymerization catalyst systems employing the cyclic organosilicon compounds as an electron donor, methods of making the polymerization catalyst systems, and polymerization processes to produce polyolefin are disclosed. The organosilicon compounds, which are useful as electron donors in polymerization catalyst systems for the production of polyolefins, are represented by the formula: where Q1, Q2, Q3, and Q4 may be identical or different and are each hetero-atoms selected from the group consisting of N, O, S, Si, B, and P. R1, R2, R3, and R4 may be identical or different and are each hydrocarbon-based substituents to Q1, Q2, Q3, and Q4, respectively. The subscripts i, j, m, and n are independently 0 to 3 R5 and R6 may be identical or different and are each a bridging group with a backbone chain length between the two hetero-atoms Q1 and Q3, and Q2 and Q4, respectively, 1-8 atoms.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: September 7, 2010
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Yiqun Fang, Honglan Lu
  • Patent number: 7651969
    Abstract: A process for synthesizing a catalyst component for manufacturing ethylene polymer and co-polymer. The present invention provides a process for synthesizing catalyst component (A), comprising forming a complex by contacting the solid intermediate (B) with an aluminum compound represented by formula X3-nAl(OY)n, and alkyl metal (C), wherein X is halide, Y is a hydrocarbon group or chelating carbonyl group, and wherein 1 is less than or equal to n which is less than or equal to 3, and then contacting the complex with titanium halide having formula TiX4 wherein X is halide. Solid intermediate (B) is formed by reacting magnesium metal with alkyl halide in the presence of alkoxy aluminum represented by formula Al(ORa)3, silicon halide represented by formula SiX4 and alkoxy silane represented by formula Si(ORb)4, wherein Ra and Rb are an aromatic or aliphatic alkyl group and wherein X is halide.
    Type: Grant
    Filed: December 5, 2006
    Date of Patent: January 26, 2010
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Gapgoung Kong, Zhongyang Liu, Honglan Lu
  • Patent number: 7619049
    Abstract: Cyclic organosilicon compounds that may be employed as an electron donor for polymerization catalyst systems, polymerization catalyst systems employing the cyclic organosilicon compounds as an electron donor, methods of making the polymerization catalyst systems, and polymerization processes to produce polyolefin are disclosed. The organosilicon compounds, which are useful as electron donors in polymerization catalyst systems for the production of polyolefins, are represented by the following formula: wherein Q1 and Q2 may be identical or different and are each hetero-atoms selected from the group consisting of N, O, S, Si, B, and P, with the proviso that Q1 and Q2 cannot both be N or both be O. R1 and R2 may be identical or different and are each hydrocarbon-based substituents to Q1 and Q2, respectively. The subscripts m and n are independently 0 to 3. R3 is an aliphatic, alicyclic or aromatic group. R4 is a hydrocarbon group with 1 to 6 carbon atoms.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: November 17, 2009
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Yiqun Fang, Honglan Lu
  • Patent number: 7618913
    Abstract: A high activity magnesium-based supported catalyst component useful in a catalyst system for the compolymerization of ethylene and alpha-olefin and a process for preparing the catalyst component is described. In the process, alkoxysilane ester is contacted with a halogen-substituted silane to form an organic silicon complex. Optionally, the organic silicon complex is contacted with an aminosilane compound to form an organic silicon complex containing nitrogen. The organic silicon complex containing nitrogen or the organic silicon complex is contacted with a transition metal compound to form an organic silicon complex containing transition metal. The organic silicon complex containing transition metal is then contacted with a substituted aromatic ring nitrogen compound to form a fourth reaction complex, which is then contacted with a magnesium-based composite support that has been prepared in situ by reacting metallic magnesium with an alkyl or aromatic halide to form the catalyst component.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: November 17, 2009
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Guangxue Xu, Honglan Lu, Chih-Jian Chen
  • Patent number: 7582712
    Abstract: Methods and apparatus to form a catalyst precursor, comprising combining in a reactor magnesium, an alkoxysilane compound, a halogenized silicon compound, a halogenized transition metal compound, a substituted aromatic furan compound having a structural formula, and an alkyl halide or aromatic halide compound to obtain a solid catalyst precursor, wherein the alkoxysilane compound and halogenized silicon compound are combined prior to either being exposed to the halogenized transition metal compound, and wherein the alkyl halide or aromatic halide compound is introduced to the reactor as the final step.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: September 1, 2009
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Guangxue Xu, Honglan Lu
  • Patent number: 7432319
    Abstract: Processes are disclosed relating to modifying clays with an olefinic functionalized surfactant containing a chain end polymerizable double bond, and to treating the thus modified organoclay with an olefin polymerization catalyst precursor, and polymerizing an olefin in the presence of the thus treated organoclay and an organoaluminum cocatalyst.
    Type: Grant
    Filed: November 29, 2005
    Date of Patent: October 7, 2008
    Inventors: Honglan Lu, Zhongyang Liu, Chih-Jian Chen Chen, Youliang Hu, Yingying Lu, Yucai Ke, Cunyue Guo