Patents by Inventor Hossein Ghezel-Ayagh

Hossein Ghezel-Ayagh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11949135
    Abstract: A fuel cell system includes: a first fuel cell including a first anode and a first cathode, wherein the first anode is configured to output a first anode exhaust gas; a first oxidizer configured to receive the first anode exhaust gas and air from a first air supply, to react the first anode exhaust gas and the air in a preferential oxidation reaction, and to output an oxidized gas; a second fuel cell configured to act as an electrochemical hydrogen separator, the second fuel cell including: a second anode configured to receive the oxidized gas from the first oxidizer and to output a second anode exhaust gas, and a second cathode configured to output a hydrogen stream; and a condenser configured to receive the second anode exhaust gas and to separate water and CO2.
    Type: Grant
    Filed: November 4, 2020
    Date of Patent: April 2, 2024
    Assignee: FuelCell Energy, Inc.
    Inventor: Hossein Ghezel-Ayagh
  • Patent number: 11888187
    Abstract: Molten carbonate fuel cells (MCFCs) are operated to provide enhanced CO2 utilization. This can increase the effective amount of carbonate ion transport that is achieved. The enhanced CO2 utilization is enabled in part by operating an MCFC under conditions that cause transport of alternative ions across the electrolyte. The amount of alternative ion transport that occurs during enhanced CO2 utilization can be mitigated by using a more acidic electrolyte.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: January 30, 2024
    Assignees: ExxonMobil Technology and Engineering Company, FuelCell Energy, Inc.
    Inventors: Abdelkader Hilmi, Timothy A. Barckholtz, Jonathan Rosen, Heather A. Elsen, Gabor Kiss, Carl A. Willman, Chao-Yi Yuh, Hossein Ghezel-Ayagh, Timothy C. Geary
  • Patent number: 11843150
    Abstract: Systems and methods are provided for using fuel cell staging to reduce or minimize variations in current density when operating molten carbonate fuel cells with elevated CO2 utilization. The fuel cell staging can mitigate the amount of alternative ion transport that occurs when operating molten carbonate fuel cells under conditions for elevated CO2 utilization.
    Type: Grant
    Filed: September 9, 2022
    Date of Patent: December 12, 2023
    Assignee: ExxonMobil Technology and Engineering Company
    Inventors: Rodrigo F. Blanco Gutierrez, Eric B. Shen, Carla S. Pereira, Keith E. Davis, Hossein Ghezel-Ayagh
  • Patent number: 11742508
    Abstract: A reforming element for a molten carbonate fuel cell stack and corresponding methods are provided that can reduce or minimize temperature differences within the fuel cell stack when operating the fuel cell stack with enhanced CO2 utilization. The reforming element can include at least one surface with a reforming catalyst deposited on the surface. A difference between the minimum and maximum reforming catalyst density and/or activity on a first portion of the at least one surface can be 20% to 75%, with the highest catalyst densities and/or activities being in proximity to the side of the fuel cell stack corresponding to at least one of the anode inlet and the cathode inlet.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: August 29, 2023
    Assignees: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY, FUELCELL ENERGY, INC.
    Inventors: Everett J. O'Neal, Lu Han, Carla S. Pereira, Rodrigo F. Blanco Gutierrez, Timothy M. Healy, Carl A. Willman, Hossein Ghezel-Ayagh, Frank J. Dobek, Jr.
  • Publication number: 20230197994
    Abstract: A reforming element for a molten carbonate fuel cell stack and corresponding methods are provided that can reduce or minimize temperature differences within the fuel cell stack when operating the fuel cell stack with enhanced CO2 utilization. The reforming element can include at least one surface with a reforming catalyst deposited on the surface. A difference between the minimum and maximum reforming catalyst density and/or activity on a first portion of the at least one surface can be 20% to 75%, with the highest catalyst densities and/or activities being in proximity to the side of the fuel cell stack corresponding to at least one of the anode inlet and the cathode inlet.
    Type: Application
    Filed: February 15, 2023
    Publication date: June 22, 2023
    Inventors: Everett J. O'Neal, Lu Han, Carla S. Pereira, Rodrigo F. Blanco Gutierrez, Timothy M. Healy, Carl A. Willman, Hossein Ghezel-Ayagh, Frank J. Dobek, JR.
  • Publication number: 20230006236
    Abstract: Systems and methods are provided for using fuel cell staging to reduce or minimize variations in current density when operating molten carbonate fuel cells with elevated CO2 utilization. The fuel cell staging can mitigate the amount of alternative ion transport that occurs when operating molten carbonate fuel cells under conditions for elevated CO2 utilization.
    Type: Application
    Filed: September 9, 2022
    Publication date: January 5, 2023
    Inventors: Rodrigo F. Blanco Gutierrez, Eric B. Shen, Carla S. Pereira, Keith E. Davis, Hossein Ghezel-Ayagh
  • Patent number: 11476486
    Abstract: Systems and methods are provided for using fuel cell staging to reduce or minimize variations in current density when operating molten carbonate fuel cells with elevated CO2 utilization. The fuel cell staging can mitigate the amount of alternative ion transport that occurs when operating molten carbonate fuel cells under conditions for elevated CO2 utilization.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: October 18, 2022
    Assignees: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY, FUELCELL ENERGY, INC.
    Inventors: Rodrigo F. Blanco Gutierrez, Eric B. Shen, Carla S. Pereira, Keith E. Davis, Hossein Ghezel-Ayagh
  • Patent number: 11374235
    Abstract: An anode of a fuel cell has an anode current collector defining an inlet configured to receive fuel gas and an outlet configured to output the fuel gas, a barrier that divides an active area of the anode current collector into a first area and a second area, and a flow passage configured to allow a flow of fuel gas from the inlet through the first area and the second area to the outlet. An obstacle is located in the flow passage in an inactive area of the anode current collector and is configured to change a flow direction of the fuel gas in the flow passage from the first area to the second area to achieve intra-cell mixing of the fuel gas.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: June 28, 2022
    Assignee: FuelCell Energy, Inc.
    Inventor: Hossein Ghezel-Ayagh
  • Patent number: 11362360
    Abstract: A power production system includes a fuel cell separation system configured to receive a flue gas and to produce electrical power therefrom; a flue gas polishing system positioned upstream of the fuel cell separation system and configured to remove contaminants in the flue gas; a flue gas analyzer configured to measure in real-time an amount of the contaminants in the flue gas; and a plant control system operatively coupled to the flue gas polishing system, the flue gas analyzer, and the fuel cell separation system and configured to adjust operational parameters of the flue gas polishing system.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: June 14, 2022
    Assignee: FuelCell Energy, Inc.
    Inventors: Hossein Ghezel-Ayagh, Stephen Jolly
  • Patent number: 11211625
    Abstract: A fuel cell system includes a first fuel cell having a first anode and a first cathode, wherein the first anode is configured to output a first anode exhaust gas. The system further includes a first oxidizer configured to receive the first anode exhaust gas and air from a first air supply, to react the first anode exhaust gas and the air in a preferential oxidation reaction, and to output an oxidized gas. The system further includes a second fuel cell configured to act as an electrochemical hydrogen separator. The second fuel cell includes a second anode configured to receive the oxidized gas from the first oxidizer and to output a second anode exhaust gas, and a second cathode configured to output a hydrogen stream. The system further includes a condenser configured to receive the second anode exhaust gas and to separate water and CO2.
    Type: Grant
    Filed: April 20, 2017
    Date of Patent: December 28, 2021
    Assignee: FuelCell Energy, Inc.
    Inventor: Hossein Ghezel-Ayagh
  • Patent number: 11201337
    Abstract: A fuel cell system includes an anode configured to output an anode exhaust stream comprising hydrogen, carbon dioxide, and water; and a membrane dryer configured to receive the anode exhaust stream, remove water from the anode exhaust stream, and output a membrane dryer outlet stream. The membrane dryer includes a first chamber configured to receive the anode exhaust stream; a second chamber configured to receive a purge gas; and a semi-permeable membrane separating the first chamber and the second chamber. The semi-permeable membrane is configured to allow water to diffuse therethrough, thereby removing water from the anode exhaust stream. The membrane dryer may further be configured to remove hydrogen from the anode exhaust stream.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: December 14, 2021
    Assignee: FuelCell Energy, Inc.
    Inventors: Stephen Jolly, Frank J. Chimbole, Jr., Fred C. Jahnke, Jonathan Malwitz, Hossein Ghezel-Ayagh
  • Publication number: 20210284530
    Abstract: A molten carbonate fuel cell-powered system for capturing carbon dioxide produced by a steam methane reformer system. Tail gas from a pressure swing adsorption system is mixed with exhaust gas from the fuel cell anode, then pressurized and cooled to extract liquefied carbon dioxide. The residual low-CO2 gas is directed to an anode gas oxidizer, to the anode, to the reformer to be burned for fuel, and/or to the pressure swing adsorption system. Low-CO2 flue gas from the reformer can be vented to the atmosphere or directed to the anode gas oxidizer. Reduction in the amount of CO2 reaching the fuel cell allows the fuel cell to be sized according to the power demands of the system and eliminates the need to export additional power output.
    Type: Application
    Filed: March 8, 2021
    Publication date: September 16, 2021
    Inventors: Fred C. JAHNKE, Stephen JOLLY, Hossein GHEZEL-AYAGH
  • Publication number: 20210050610
    Abstract: A fuel cell system includes: a first fuel cell including a first anode and a first cathode, wherein the first anode is configured to output a first anode exhaust gas; a first oxidizer configured to receive the first anode exhaust gas and air from a first air supply, to react the first anode exhaust gas and the air in a preferential oxidation reaction, and to output an oxidized gas; a second fuel cell configured to act as an electrochemical hydrogen separator, the second fuel cell including: a second anode configured to receive the oxidized gas from the first oxidizer and to output a second anode exhaust gas, and a second cathode configured to output a hydrogen stream; and a condenser configured to receive the second anode exhaust gas and to separate water and CO2.
    Type: Application
    Filed: November 4, 2020
    Publication date: February 18, 2021
    Inventor: Hossein GHEZEL-AYAGH
  • Patent number: 10763529
    Abstract: A fuel cell system includes a fuel cell having an anode configured to receive anode feed gas and output anode exhaust, and a cathode configured to receive cathode feed gas and output cathode exhaust. The system further includes a pressurizing assembly downstream from the anode and an oxidizer downstream from the anode. The cathode feed gas is the anode exhaust that has been compressed in the pressurizing assembly and reacted with air in the oxidizer.
    Type: Grant
    Filed: May 17, 2018
    Date of Patent: September 1, 2020
    Assignee: FuelCell Energy, Inc.
    Inventors: Hossein Ghezel-Ayagh, James B. Walzak
  • Publication number: 20200203738
    Abstract: A fuel cell system includes an anode configured to output an anode exhaust stream comprising hydrogen, carbon dioxide, and water; and a membrane dryer configured to receive the anode exhaust stream, remove water from the anode exhaust stream, and output a membrane dryer outlet stream. The membrane dryer includes a first chamber configured to receive the anode exhaust stream; a second chamber configured to receive a purge gas; and a semi-permeable membrane separating the first chamber and the second chamber. The semi-permeable membrane is configured to allow water to diffuse therethrough, thereby removing water from the anode exhaust stream. The membrane dryer may further be configured to remove hydrogen from the anode exhaust stream.
    Type: Application
    Filed: December 21, 2018
    Publication date: June 25, 2020
    Inventors: Stephen JOLLY, Frank J. CHIMBOLE, JR., Fred C. JAHNKE, Jonathan MALWITZ, Hossein GHEZEL-AYAGH
  • Publication number: 20200176789
    Abstract: Molten carbonate fuel cells (MCFCs) are operated to provide enhanced CO2 utilization. This can increase the effective amount of carbonate ion transport that is achieved. The enhanced CO2 utilization is enabled in part by operating an MCFC under conditions that cause transport of alternative ions across the electrolyte. The amount of alternative ion transport that occurs during enhanced CO2 utilization can be mitigated by using a more acidic electrolyte.
    Type: Application
    Filed: November 26, 2019
    Publication date: June 4, 2020
    Inventors: Abdelkader Hilmi, Timothy A. Barckholtz, Jonathan Rosen, Heather A. Elsen, Gabor Kiss, Carl A. Willman, Chao-Yi Yuh, Hossein Ghezel-Ayagh, Timothy C. Geary
  • Publication number: 20200176800
    Abstract: A reforming element for a molten carbonate fuel cell stack and corresponding methods are provided that can reduce or minimize temperature differences within the fuel cell stack when operating the fuel cell stack with enhanced CO2 utilization. The reforming element can include at least one surface with a reforming catalyst deposited on the surface. A difference between the minimum and maximum reforming catalyst density and/or activity on a first portion of the at least one surface can be 20% to 75%, with the highest catalyst densities and/or activities being in proximity to the side of the fuel cell stack corresponding to at least one of the anode inlet and the cathode inlet.
    Type: Application
    Filed: November 26, 2019
    Publication date: June 4, 2020
    Inventors: Everett J. O'Neal, Lu Han, Carla S. Pereira, Rodrigo F. Blanco Gutierrez, Timothy M. Healy, Carl A. Willman, Hossein Ghezel-Ayagh, Frank J. Dobek, JR.
  • Publication number: 20200176799
    Abstract: Systems and methods are provided for using fuel cell staging to reduce or minimize variations in current density when operating molten carbonate fuel cells with elevated CO2 utilization. The fuel cell staging can mitigate the amount of alternative ion transport that occurs when operating molten carbonate fuel cells under conditions for elevated CO2 utilization.
    Type: Application
    Filed: November 26, 2019
    Publication date: June 4, 2020
    Inventors: Rodrigo F. Blanco Gutierrez, Eric B. Shen, Carla S. Pereira, Keith E. Davis, Hossein Ghezel-Ayagh
  • Patent number: 10673084
    Abstract: A power producing system adapted to be integrated with a flue gas generating assembly, the flue gas generating assembly including one or more of a fossil fueled installation, a fossil fueled facility, a fossil fueled device, a fossil fueled power plant, a boiler, a combustor, a furnace and a kiln in a cement factory, and the power producing system utilizing flue gas containing carbon dioxide and oxygen output by the flue gas generating assembly and comprising: a fuel cell comprising an anode section and a cathode section, wherein inlet oxidant gas to the cathode section of the fuel cell contains the flue gas output from the flue gas generating assembly; and a gas separation assembly receiving anode exhaust output from the anode section of the fuel cell and including a chiller assembly for cooling the anode exhaust to a predetermined temperature so as to liquefy carbon dioxide in the anode exhaust, wherein waste heat produced by the fuel cell is utilized to drive the chiller assembly.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: June 2, 2020
    Assignee: FUELCELL ENERGY, INC.
    Inventor: Hossein Ghezel-Ayagh
  • Publication number: 20200099066
    Abstract: An anode of a fuel cell has an anoe current collector defining an inlet configured to receive fuel gas and an outlet configured to output the fuel gas, a barrier that divides an active area of the anode current collector into a first area and a second area, and a flow passage configured to allow a flow of fuel gas from the inlet through the first area and the second area to the outlet. An obstacle is located in the flow passage in an inactive area of the anode current collector and is configured to change a flow direction of the fuel gas in the flow passage from the first area to the second area to achieve intra-cell mixing of the fuel gas.
    Type: Application
    Filed: November 26, 2019
    Publication date: March 26, 2020
    Inventor: Hossein GHEZEL-AYAGH