Abstract: Raster Output Scanners and printing systems are presented along with methods for mitigating banding in printing systems, in which electronic banding compensation is employed using cross-process direction light source intensity banding correction profiles tailored to corresponding reflective facets of a rotating polygon.

Abstract: A method of operating a printer enables a controller in the printer to operate electrical motors to move printheads in the printer for longer periods of time before maintenance is required. Each printhead in the printer is operatively connected to an electrical motor for movement of the printhead and the printheads are organized in groups with each group being operatively connected to an electrical motor for movement of the group. By selectively designating printheads as being moveable or fixed, electrical motors that fail to move a printhead can be taken out of operation and an electrical motor that moves the printhead group used instead to continue printing operations without requiring a service call for replacement of the failed motor.

Abstract: A method enables changes in the operation of a web printing system in response to web dimensional changes being detected. The method includes identifying a cross-process dimensional change in a web moving through a printing system, comparing the identified cross-process dimensional change to a predetermined threshold, and changing operation of a component in the web printing system in response to the cross-process dimensional change exceeding the predetermined threshold.

Abstract: A method enables an operator to detect misalignment of printheads that eject clear ink in an inkjet printer. The method prints a first test pattern with a first color of ink and then prints a second test pattern of clear ink on top of the first test pattern. The ink of the first and the second test patterns is then spread to enable the clear ink to be dispersed in interstitial spaces in the ink of the first color. An operator is then able to detect the spatial relationship of predetermined marks in the second test pattern to predetermined marks in the first test pattern. The predetermined marks of the first and the second test patterns are arranged to enable an operator to detect a misalignment distance and the inkjet printer uses the misalignment distance entered by the operator to adjust the alignment of the printheads that eject clear ink.

Abstract: A method of operating a printer enables a controller in the printer to operate electrical motors to move printheads in the printer for longer periods of time before maintenance is required. Each printhead in the printer is operatively connected to an electrical motor for movement of the printhead and the printheads are organized in groups with each group being operatively connected to an electrical motor for movement of the group. By selectively designating printheads as being moveable or fixed, electrical motors that fail to move a printhead can be taken out of operation and an electrical motor that moves the printhead group used instead to continue printing operations without requiring a service call for replacement of the failed motor.

Abstract: A method enables an inkjet printing system to attenuate image noise in an image of a test strip obtained as print media bearing the test strip travels over a roller in the printing system.

Abstract: A computer-implemented method for performing color registration on template media having template markings thereon.

Abstract: Engine response curves (RCs) can be used for streak compensation for printed documents. A feedback control paradigm can be included to effect RC compensation. Singular Value Decomposition (SVD) can be used to represent each RC in the collection of spatial RC data as a linear combination of basis vectors. RCs are approximated by selecting the first few basis vectors, the approximation aiding in noise rejection and reducing computation in the controller by reducing dimensionality of the RC data from gray levels to the number of SVD bases selected. An optimal subset of RCs is selectable from the set of approximated RCs by clustering the SVD weights, the clustered SVD weights producing TRCs that span all engine response RCs generated by a printer. Compensation RCs are constructible using reduced number of bases and clustered SVD weights.

Abstract: A method evaluates image quality in an ink printing system and generates data values for altering the operation of the ink printing system. The method includes generating an ink image on an ink image receiving member that corresponds to a digital image stored in the ink printing system, generating a scanned image signal corresponding to the ink image, generating firing signal waveform adjustments and image data adjustments with reference to the scanned image signal corresponding to the ink image, and operating a printhead in an ink imaging system with reference to the firing signal waveform adjustments and the image data adjustments.

Abstract: A method enables a controller to align printheads in a printer. The method includes identifying a first cross-process position for each printhead in a plurality of printheads in a printer with reference to image data of a test pattern printed by the plurality of printheads on a media substrate, identifying a second cross-process position for each printhead in the plurality of printheads, calculating a printhead cross-process position error between the identified first cross-process position and the identified second cross-process position for each printhead, comparing a maximum printhead cross-process position error to a predetermined threshold, and operating a plurality of actuators with reference to the calculated printhead cross-process position errors to reposition the printheads in the plurality of printheads in response to the maximum printhead cross-process position error being equal to or less than the predetermined threshold.

Abstract: A computer-implemented method for identifying the edges of web media transported on a movable transport surface includes sensing, using a linear array sensor positioned along a process path of a web, the web media and the movable transport surface to obtain image data representative of variations in optical textural properties of the web media and variations in optical textural properties of the movable transport surface, wherein the variations in the optical textural properties of the movable transport surface are different from the variations in the optical textural properties of the web media; and processing the image data to determine differences between the variations in the optical textural properties of the web media and the variations in the optical textural properties of the movable transport surface to identify an edge of the web media.

Abstract: A printer operating method enables a controller to identify process direction errors in an optical imaging system. The method includes identifying a printhead roll error for each printhead in a plurality of printheads in a printer, moving each printhead by an amount that corrects the printhead roll error for the corresponding printhead, generating a plurality of dashes on media with the plurality of printheads as the media moves past the plurality of printheads, identifying a position for each dash in the process direction from image data of the plurality of dashes on the media, identifying a displacement in the process direction for each optical detector in a linear array of optical detectors used to generated the image data of the plurality of dashes, the displacement being identified with reference to the identified positions for the dashes, and operating the printer to compensate for the identified displacements of the optical detectors.

Abstract: A method compensates for changes in drop velocity of drops emitted by inkjets in a printhead of an ink jet imaging device. The method includes adjusting image data used to generate firing signals for an inkjet ejector in a printhead of an inkjet imaging device with an initial ink drop correction parameter, adjusting a portion of the adjusted image data with another ink drop correction parameter in response to the portion of the adjusted image data corresponding to a predetermined firing pattern mask, generating firing signals for the inkjet ejector from the adjusted image data, and transmitting the generated firing signals to the inkjet ejector in the printhead.

Abstract: A method of operating a printer enables a controller in the printer to operate electrical motors for aligning printheads in the printer with greater accuracy. The method includes generating a test pattern on media with a plurality of printheads, identifying a first position for each printhead in the plurality of printheads from test pattern image data, operating an electrical motor operatively connected to one of the printheads to move the printhead in a first direction in the cross-process direction by a predetermined distance, generating a second test pattern on the media, identifying a second position for each printhead, comparing the second position of the printhead with the first position of the printhead to measure a distance moved by the printhead, identifying a first calibration parameter with reference to the predetermined distance and measured distance, and operating the electrical motor with reference to the first calibration parameter.

Abstract: A method generates a test pattern on an image receiving member that is less perceptible to human observation, but still detectable by an imaging device within a printer. A method implemented in the printer analyzes image data of the dashes in the test pattern that were randomly distributed in the process direction within an area of the image receiving member to identify positions for printheads in the printer and detect missing inkjets in the printheads.

Abstract: A method for aligning printheads, some of which are arranged in an overlapped configuration, in a printer has been developed. The method includes identifying a stitch error for each color station in a plurality of color stations in the printer. The stitch error is identified with reference to shrinkage of a print medium as the print medium passes the plurality of color stations. A portion of the stitch error is used to move at least one printhead in the color station corresponding to the stitch error to compensate for a banding issue caused by the overlapped printhead configuration. All or part of the stitch error may also be applied to other printheads in the color station to compensate for possible color to color registration issues.

Abstract: A method of detecting print head roll begins with the formation of a test pattern on an image receiving surface. The test pattern includes a plurality of marks arrayed across the image receiving surface in a cross-process direction with each mark in the plurality being formed by a different nozzle of a print head. The cross-process direction positions of each mark in the plurality of marks are then detected; and the detected cross-process direction positions are correlated to a print head roll value for the print head.

Abstract: A method of detecting print head roll begins with the formation of a test pattern on an image receiving surface. The test pattern includes a plurality of marks arrayed across the image receiving surface in a cross-process direction with each mark in the plurality being formed by a different nozzle of a print head. The cross-process direction positions of each mark in the plurality of marks are then detected; and the detected cross-process direction positions are correlated to a print head roll value for the print head.

Abstract: A system and method that enables web paper skew detection by monitoring print head motor position. An inline full width array sensor actively tracks the alignment of the print heads across the print zone and actively moves the heads to maintain alignment. If the paper starts to skew across the print zone, a color misregistration error will be detected and the print units will be moves with respect to each other to maintain alignment. The absolute position of the print heads can be monitored by tracking the steps sent to each motor to maintain alignment.

Abstract: A method enables a controller to align printheads in a printer. The method includes identifying a first cross-process position for each printhead in a plurality of printheads in a printer with reference to image data of a test pattern printed by the plurality of printheads on a media substrate, identifying a second cross-process position for each printhead in the plurality of printheads, calculating a printhead cross-process position error between the identified first cross-process position and the identified second cross-process position for each printhead, comparing a maximum printhead cross-process position error to a predetermined threshold, and operating a plurality of actuators with reference to the calculated printhead cross-process position errors to reposition the printheads in the plurality of printheads in response to the maximum printhead cross-process position error being equal to or less than the predetermined threshold.