Abstract: An energy absorbing steering column for a motor vehicle including a housing supported on a body structure of the vehicle for translation through a linear collapse stroke in response to an impact on a steering wheel of the steering column and an energy absorber. The energy absorber includes a flat metal ribbon having a first end anchored to the housing, an unrestrained second end, a preformed first undulation near the first end looped over a stationary first roller, and a preformed second undulation tangent to the first undulation looped over a floating second roller. The first and second undulations overlap each other and are confined between a pair of parallel containment walls of the steering column housing.

Abstract: A motor vehicle steering column having power adjustment of the horizontal and vertical positions of a steering wheel on an end of the steering column including an adjustable tubular mast jacket on which the steering wheel is supported, a stationary tubular mast jacket, and a self-adjusting slide bearing between the stationary and adjustable mast jackets. The self-adjusting slide bearing includes a support tube on the stationary mast jacket, pair of inward facing frustoconical seats on the support tube, a pair of plastic split sleeve bearings slidably mounted on the adjustable mast jacket each having an outward facing frustoconical side, and a tubular spring between the split sleeve bearings biasing the latter toward converging annuluses defined between the frustoconical seats and the adjustable mast jacket for lash-free sliding support of the adjustable mast jacket on the stationary mast jacket.

Abstract: A universal joint between an upper steering shaft and a lower steering shaft in a tilt-adjustable motor vehicle steering column includes a pair of bifurcated yokes formed to near-net-shape integrally with the upper and lower shafts, a plastic jacket molded in-situ on each of the bifurcated yokes, and a plastic centering sphere. Each of the plastic jackets has a pair of exposed, frusto-conical bearing surfaces molded thereon which slidably engage corresponding frusto-conical side walls of cross grooves in the plastic centering sphere.

Abstract: A method of making a plastic ball sleeve assembly includes the steps of forming a flat plastic sleeve blank, cold forming a plurality of ball sockets in the sleeve blank, cold forming a plurality of integral living hinges in the sleeve blank, inserting respective ones of a plurality of hard metal spheres in corresponding ones of the ball sockets, cold forming the sleeve blank to define retaining means at each ball socket operative to retain the spheres in the sockets while exposing surface segments of the spheres on opposite sides of the sleeve blank, and flexing the sleeve blank at the living hinges until opposite end edges of the sleeve blank abut whereby a tubular ball sleeve assembly is achieved. In a preferred embodiment, interlocking tangs and notches are formed in edges of the sleeve blank which interlock to capture the tubular shape of the ball sleeve assembly.

Abstract: A steering column including a steering wheel mounted on a tilt-housing of the steering column for up and down pivotal movement about a first transverse axis and a shroud or bezel on the tilt-housing. The shroud has a viewing port therein and a drum is supported on the tilt-housing behind the shroud for rotation about a second transverse axis parallel to the first transverse axis. An outer cylindrical wall of the drum having graphic symbols thereon is partially visible through the viewing port so that the symbols scroll across the viewing port as the drum rotates about the second transverse axis. A connecting rod has a first end pivotally connected to a stationary part of the steering column and a second end pivotally connected to a side of the drum eccentric relative to the second transverse axis so that the drum rotates about the second transverse axis concurrently with up and down pivotal movement of the tilt-housing.

Abstract: A longitudinally collapsible shaft assembly particularly for application as a steering shaft in energy absorbing steering columns. The shaft assembly includes a first shaft element having a tube end, a second shaft element having a bar end in the tube end, and a coupling which connects the bar and tube ends for unitary rotation without restraining the shaft elements longitudinally relative to each other. The coupling includes diametrically opposite longitudinal slots in the tube end and two longitudinally spaced pairs of diametrically opposite rollers on the bar end which roll along the side edges of the slots to minimize friction during longitudinal collapse. for transferring torque between the tube and bar ends in one direction, one pair of diametrically opposite rollers engages one pair of diagonally opposite side edges of the longitudinal slots.

Abstract: An infinitely adjustable manual control for a lengthwise adjustable automotive steering column of the type having a stationary outer member and an inner tubular member slidable telescopically in the outer member. The manual control includes a housing on the outer member, a clutch element mounted on the housing for radial and lateral shiftable movement, and rack teeth on the clutch element and on the inner tubular member. In a lowered position of the clutch element, the rack teeth mesh to immobilize the inner tubular member relative to the outer member. In a raised position of the clutch element, the rack teeth are disengaged. The rack teeth are oriented at an angle to the longitudinal centerline of the steering column so that the lateral movement of the clutch element in the housing effects longitudinal movement between the rack teeth to assure mesh in all relative positions of the inner and outer members.

Abstract: A tilt-lock for a tilt-adjustable steering wheel has angular gross and angular fine adjustment capability. A worm gear sector on a housing pivotable with the steering wheel meshes with a worm wheel on a latch plate pivotable on a stationary bracket. When the latch plate is in a latching position the worm wheel meshes with the worm gear sector to capture the angular gross adjusted position of the steering wheel. The worm wheel is rotatable for angular fine adjustment of the steering wheel. When the latch plate is moved to the releasing position, the worm wheel separates from the worm gear sector to release the steering wheel for angular gross adjustment.

Abstract: An adjustable steering column including a tubular mast jacket assembly adapted for stationary mounting on a vehicle body, a steering shaft in the mast jacket, a lower mount supporting the steering shaft on the mast jacket near the lower end of the latter for rotation and for up and down tilting between upper and lower limit positions in the vertical center plane of the mast jacket, an upper mount supporting the steering shaft on the mast jacket near the upper end of the latter for rotation and for the up and down tilting movement, and a tilt lock for maintaining the steering shaft in any of a plurality of adjusted positions between the upper and lower limit positions through simple grasp and release of a manual release lever.

Abstract: A collapsible, energy absorbing steering column with staged energy absorption. A sleeve around a lower mast jacket of the column has a primary part in the annulus defined by the overlap between the lower mast jacket and an upper mast jacket of the column and a secondary part outside the annulus. A plurality of primary roll deforming steel balls in interference in the annulus are also loosely received in pockets in the sleeve primary part. A plurality of secondary roll deforming steel balls are loosely received in the sleeve secondary part outside the annulus and held on the sleeve by a strippable retainer. When the column collapses, the secondary roll deforming steel balls enter the axially expanding overlap between the mast jackets to increase the level of energy absorption.

Abstract: A collapsible steering column for automobiles including a plurality of mast jacket cylinders which are arranged in telescopic configuration with cylinder deforming units operatively mounted therebetween having rollable deformer balls active throughout telescopic collapse of the mast jacket into an optimized collapsed length to provide increased and energy absorption stroke over a given column length.

Abstract: A transmission shift control assembly for a tilting steering column assembly has a rotary arm member to which a transmission shift control cable is attached. The rotary motion at the arm member translates to linear motion at the cable. The arm member is connected with a detent control which has stop members to limit the rotary motion and a locating member to position the shift control at the selected transmission operating condition. A manual lever is secured with the detent control and the arm member to permit operator selection of the desired transmission operating condition. The manual lever pivots a portion of the detent control about one axis to release it from the locating portion so that upon rotation of the manual lever about another axis intersecting the first axis, a change in transmission operation can be selected. The steering column is tiltable about an axis which passes through the point of intersection of the other two axes.

Abstract: A gearshift lever and ignition lock mechanism has a flexible cable interlock connected therebetween. At the ignition lock end of the cable, a slide member is spring-loaded toward an unlock position. The gearshift end of the cable has a spring-loaded pawl disposed thereon. The spring load on the slide member is greater than the spring load on the pawl, such that the combination of these loads continuously urge the slide member toward the unlock position. The pawl is engaged by the gearshift lever when the gearshift lever is manipulated to the park position as controlled by a detent plate. A return spring on the shift lever moves the shift lever, pawl and slide member against the combined spring load in the flexible cable to a park position. In this position, the ignition key mechanism can be manipulated to the lock position for key removal; and a ramp on the slide member is contacted by a portion of the ignition lock to prevent the slide member from moving toward the unlock position.

Abstract: A steering column for vehicles incorporating an improved tiltable steering wheel head assembly having a separable switch housing that accommodates a wide range of plug-in control switches, the tilt head assembly is pivotally mounted in a one-piece stamped tilt head support which has a neck portion telescoped in and welded to the upper end of the mast jacket.

Abstract: Steering column with tilt head having tilt locking and release dog controlled by manual lever operable in camming slot therein and normally biased by spring to an over-tilt center position for positive locking of the tilt head in selected tilt position.

Abstract: An electrical connector arrangement for a motor vehicle steering assembly which includes a stationary steering column member rotatably supporting a steering shaft fixed with a steering wheel and characterized in that the steering column member supports a pair of concentric metallic rings that are adapted to be electrically connected to a sensor that forms a part of an occupant restraint cushion system. Each of the rings supports a plurality of contact brushes which cooperate with a pair of annular conductor members connected to the steering shaft for continuously providing electrical current to the occupant restraint system.