Abstract: A tundish has an entry location for receiving a molten alloy, such as steel, and bottom outlet openings for withdrawing the molten alloy. The tundish bottom comprises a sump located downstream of the inlet location and upstream of the outlet openings. Undissolved, molten alloying ingredient, denser than the molten alloy as whole, (e.g. lead or bismuth in the case of molten steel) accumulates in the sump. The sump has a floor and passageways which extend downwardly from the sump floor to a drain in the steel tundish shell underlying the sump. The passageways are permeable to undissolved, molten alloying ingredient but impermeable to the molten alloy. There are expedients for maintaining the passageways at a temperature which prevents undissolved alloying ingredient descending through the passageways from cooling to a temperature at which the undissolved alloying ingredient blocks the passageways against further passage by undissolved, molten alloying ingredient.

Abstract: The dissolved oxygen content in a bath of molten steel is controlled, in one embodiment, by diluting a slag layer atop the bath with an oxide such as lime (CaO), to reduce the percentage of MnO and FeO in the slag, and stirring the bath of molten steel. In another embodiment, a gaseous mixture of an inert gas and carbon monoxide is disequilibrium with the carbon and dissolved oxygen content is bubbled through the bath.

Abstract: A tundish and associated assembly are employed for the continuous casting of molten steel containing lead. Undissolved lead can accumulate at the bottom of the tundish, work its way through the refractory material lining the tundish interior bottom and weep through the metal tundish shell bottom into a casting mold located below the tundish, which is undesirable. Expedients are provided to minimize such lead weeping.

Abstract: Molten steel containing an undissolved alloying ingredient denser than molten steel (e.g. Pb and/or Bi) flows from a tundish to a continuous casting mold. Various expedients are employed to prevent large globules of undissolved alloying ingredient from flowing out of the tundish into the mold. Another expedient prevents large quantities of undissolved alloying ingredient from accumulating on the bottom of the tundish.

Abstract: A tundish and associated assembly are employed for the continuous casting of molten steel containing lead. Undissolved lead can accumulate at the bottom of the tundish, work its way through the refractory material lining the tundish interior bottom and weep through the metal tundish shell bottom into a casting mold located below the tundish, which is undesirable. Expedients are provided to minimize such lead weeping.

Abstract: Molten steel containing an undissolved alloying ingredient denser than molten steel (e.g. Pb and/or Bi) flows from a tundish to a continuous casting mold. Various expedients are employed to prevent large globules of undissolved alloying ingredient from flowing out of the tundish into the mold. Another expedient prevents large quantities of undissolved alloying ingredient from accumulating on the bottom of the tundish.

Abstract: The dissolved oxygen content in a bath of molten steel is controlled, in one embodiment, by diluting a slag layer atop the bath with an oxide such as lime (CaO), to reduce the percentage of MnO and FeO in the slag, and stirring the bath of molten steel. In another embodiment, a gaseous mixture of an inert gas and carbon monoxide is disequilibrium with the carbon and dissolved oxygen content is bubbled through the bath.

Abstract: Molten steel containing lead and/or bismuth is continuously cast without explosions in the casting mold. The mold has sidewalls whose interior surface is coated with a non-organic lubricant which is not violently reactive thermally or chemically, under the conditions of continuous casting existing within the mold, to produce explosions, and does not breakdown under those conditions to produce a compound which is explosive under those conditions. Conventional petroleum-base lubricants for the continuous casting of molten steel are excluded.

Abstract: An alloying ingredient is added to molten steel entering the tundish in a continuous casting process. The concentration of the alloying ingredient is maintained substantially uniform throughout the cast by exercising certain controls. Small scale, short term variations in the mass flow rates of the alloying ingredient and molten steel and in the recovery of the alloying ingredient are attenuated by employing a system having certain characteristics.

Abstract: Bismuth is added to molten steel in a ladle, and the molten steel is covered with a slag layer sufficiently thick to prevent a decrease in the bismuth content during the time the molten steel is in the ladle.