Abstract: In a printing press a method is provided. The method comprises coupling an adjustment tool to a transfer cylinder substantially parallel to an axis of the transfer cylinder and coupling a first end of a flexible jacket to a first attachment structure coupled to the transfer cylinder, wherein the first attachment structure is proximate to a first edge of the transfer cylinder. The method further comprises placing the jacket around the transfer cylinder and over the adjustment tool and coupling the second end of the jacket to a second attachment structure coupled to the transfer cylinder, wherein the second attachment structure is proximate to a second edge of the transfer cylinder and the jacket is attached without free play to the transfer cylinder. The method further comprises withdrawing the adjustment tool from between the transfer cylinder and the jacket, whereby an amount of free play of the flexible jacket remains.

Abstract: In a printing press, a transfer cylinder assembly for transferring a freshly printed substrate is provided. The transfer cylinder assembly comprises a transfer cylinder, a first attachment structure comprising a plurality of loops coupled to the transfer cylinder, and an anti-marking device. The anti-marking device comprises a second attachment structure comprising a plurality of hooks and a flexible jacket to engage the freshly printed substrate as it is transferred over the transfer cylinder assembly. The second attachment structure is at least semi-permanently coupled to the flexible jacket, and the anti-marking device is removably attached over the transfer cylinder by coupling the second attachment structure with the first attachment structure.

Abstract: In a printing press having a transfer cylinder for transferring a freshly printed substrate, an anti-marking device is provided. The anti-marking device comprises a flexible jacket comprised of fluoropolymer to engage the freshly printed substrate as it is transferred over the transfer cylinder, the anti-marking device removably attached with free play to the transfer cylinder. In an embodiment, a base cover is installed on the transfer cylinder between the anti-marking device and the transfer cylinder.

Abstract: In a printing press having a transfer cylinder for transferring a freshly printed substrate, an anti-marking device is provided. The anti-marking device comprises an assembly of at least two flexible jackets, the assembly removably attached with free play to the transfer cylinder, wherein an outermost flexible jacket supports the freshly printed substrate as it passes over the transfer cylinder and wherein the outermost flexible jacket is removable from the assembly while the assembly remains attached to the transfer cylinder. In an embodiment, a base cover is attached to the transfer cylinder, and the assembly is removably attached with free play to the transfer cylinder over the base cover.

Abstract: In a printing unit having a transfer cylinder for transferring a freshly printed substrate, a flexible jacket having at least one horizontally disposed first means for visual alignment is disclosed and a cylinder base cover having at least one horizontally disposed second means for visual alignment is disclosed, wherein the first means for visual alignment and the second means for visual alignment are used in combination during at least one of attaching the flexible jacket to the transfer cylinder over the cylinder base cover and adjusting the free play of the flexible jacket, wherein the flexible jacket is movable relative to the cylinder base cover.

Abstract: A sheet transfer assembly for use above an ultraviolet curing unit in a flexographic printing press used for printing corrugated sheets includes a vacuum plate with heat sinks. The vacuum plate includes openings for rollers that extend through the vacuum plate to drive printed sheets across the bottom of the transfer assembly. Heat sinks are formed on the top surface of the vacuum plate between rollers to remove heat from the vacuum plate. Heat from the UV curing unit is effectively dissipated from the vacuum plate into the air used to hold printed substrates against the rollers in the transfer assembly.

Abstract: A portable printer coater for use with a printing press includes: a counter for indicating wear on seal components, a system for installing and removing the coater without lifting, and a tensioner for improving lifetime of seals in the chambered doctor. The counter records operating time or revolutions and provides an output indicating consumed lifespan or remaining lifespan. A split catwalk is provided on a press and rollers are provided on the printer coater to facilitate moving the printer coater into engagement with the press. A cart is used to move the printer coater adjacent the press and rails are used to move the printer coater from the cart onto the catwalk. One adjustable tensioner is positioned to apply force to the center of the chambered doctor and reduced wear on seal components.

Abstract: The invention is a simple, inexpensive, wash-free integrated cover for a printing transfer cylinder (preferably, but not necessarily, in a Komori press), comprising a flexible jacket covering permanently attached to a cylinder base cover. The invention provides advantages over T-Y paper and non-tack film in that dampening solution, washing, and cleaning causes failure in both over time, whereas dampening solution is beneficial to the present invention as such is retained in the flexible jacket cover and helps to prevent ink buildup and marking. The flexible jacket covering is moveable relative to the cylinder base cover, thereby further reducing ink buildup and marking. The integrated cover is disposable, which reduces periodic maintenance and cleaning of the transfer cylinder coverings and provides for fresh, clean substrate support surfaces upon each new installation.

Abstract: A flexible jacket covering for a printing press transfer cylinder having a low density selvage for attaching one edge of the jacket to a hook and loop attachment strip on the transfer cylinder. The covering is cut from fabric woven on a shuttleless loom. The fabric has a reduced density selvage formed by reducing the density of warp threads in the selvage is no more than the warp thread density in the body of the covering fabric and preferably to about half the warp thread density in the body of the fabric.

Abstract: A multipart printing press cylinder. A pair of hubs have an inner bore for mounting on a press shaft. Each hub is made in two parts which may be positioned about the press shaft and attached to each other by, e.g. screws. Each hub has a profile section. A pair of partial shells each include a pair of cylinder frames having a profile matching a hub profile. Manually releasable latches are provided for holding each partial shell on the hubs when the partial shell profiles are mated with the hub profiles. The outer perimeter of each cylinder frame has a radius and contour defining the outer size and shape of a printing press cylinder. A surface material, e.g. sheet aluminum, is formed to fit the frame perimeters and are preferably attached under tension to the frames.

Abstract: A zoned UV curing system for drying UV inks and coatings in printing presses. A plurality of linear UV lamps are spaced apart laterally across the travel path of substrates in a press. The axis of each lamp is aligned generally with the travel path, but may be slanted slightly so that every point on the travel path passes directly under at least one lamp. Power supply and control means allow selection of which lamps are powered, so that unneeded lamps may be turned off to save power. The power level of each lamp is variable. One transverse UV lamp may be placed upstream to initiate curing before substrates pass the zoned system. An IR heater may be placed upstream to preheat UV ink and coatings to enhance curing and to smooth coatings.

Abstract: A computer controlled power saving automatic zoned dryer for a printing press has a dryer head facing the substrate travel path, having a multiplicity of IR lamps connected individually or in groups to form a plurality of heating zones running longitudinally and each extending laterally side by side across the substrate travel path. The radiant heat output of each heating zone is controlled separately by means of a control unit connected to a power supply. The control unit individually regulates output of the heating zones. Unneeded zones are turned off to reduce cost of power and conserve energy. A plurality of heat sensors spaced laterally across the substrate path measure the surface temperature of substrate heated areas corresponding to the heating zones being operated and maintain an automatic set point temperature.

Abstract: A zoned UV curing system for drying UV inks and coatings in printing presses. A plurality of linear UV lamps are spaced apart laterally across the travel path of substrates in a press. The axis of each lamp is aligned generally with the travel path, but may be slanted slightly so that every point on the travel path passes directly under at least one lamp. Power supply and control means allow selection of which lamps are powered, so that unneeded lamps may be turned off to save power. The power level of each lamp is variable. One transverse UV lamp may be placed upstream to initiate curing before substrates pass the zoned system. An IR heater may be placed upstream to preheat UV ink and coatings to enhance curing and to smooth coatings.

Abstract: A zoned UV curing system for drying UV inks and coatings in printing presses. A plurality of linear UV lamps are spaced apart laterally across the travel path of substrates in a press. The axis of each lamp is aligned generally with the travel path, but may be slanted slightly so that every point on the travel path passes directly under at least one lamp. Power supply and control means allow selection of which lamps are powered, so that unneeded lamps may be turned off to save power. The power level of each lamp is variable. One transverse UV lamp may be placed upstream to initiate curing before substrates pass the zoned system. An IR heater may be placed upstream to preheat UV ink and coatings to enhance curing and to smooth coatings.

Abstract: A zoned UV curing system for drying UV inks and coatings in printing presses. A plurality of linear UV lamps are spaced apart laterally across the travel path of substrates in a press. The axis of each lamp is aligned generally with the travel path, but may be slanted slightly so that every point on the travel path passes directly under at least one lamp. Power supply and control means allow selection of which lamps are powered, so that unneeded lamps may be turned off to save power. The power level of each lamp is variable. One transverse UV lamp may be placed upstream to initiate curing before substrates pass the zoned system. An IR heater may be placed upstream to preheat UV ink and coatings to enhance curing and to smooth coatings.

Abstract: The invention is a simple, inexpensive, wash-free integrated cover for a printing transfer cylinder (preferably, but not necessarily, in a Komori press), comprising a flexible jacket covering permanently attached to a cylinder base cover. The invention provides advantages over T-Y paper and non-tack film in that dampening solution, washing, and cleaning causes failure in both over time, whereas dampening solution is beneficial to the present invention as such is retained in the flexible jacket cover and helps to prevent ink buildup and marking. The flexible jacket covering is moveable relative to the cylinder base cover, thereby further reducing ink buildup and marking. The integrated cover is disposable, which reduces periodic maintenance and cleaning of the transfer cylinder coverings and provides for fresh, clean substrate support surfaces upon each new installation.

Abstract: A retractable in-line inking/coating apparatus selectively applies either spot or overall ink/coating to a blanket or flexographic plate on a blanket cylinder or spot coating or overall ink/coating to a flexographic printing plate on a plate cylinder in a rotary offset printing press. The inking/coating apparatus is pivotally mounted on the tower of a printing unit or dedicated coating unit, and is extended into and retracted out of inking/coating engagement by a carriage assembly which is pivotally coupled to the printing unit tower. Because of the pivotal support provided by a cantilevered support arm, the inking/coating apparatus can be raised and lowered through a Ferris wheel arc movement between adjacent printing units. The aqueous component of the printing ink or coating is evaporated by a high velocity, hot air interstation dryer and a high performance heat and moisture extractor so that the ink on a freshly printed sheet is dry before the sheet is printed on the next printing unit.

Abstract: A vacuum assisted sheet transfer assembly has an array of support bars which support the unprinted side of a freshly printed sheet along a sheet transfer path. The support bars overlie the airflow inlet of a manifold housing, with the longitudinal axis of each support bar extending across the sheet transfer path. The support bars provide smooth surfaces for engaging and supporting the unprinted side of the sheet material as it is pulled along the transfer path while simultaneously limiting the flow of inlet air through elongated inlet apertures. As air is drawn through the inlet apertures, the unprinted side of the sheet is sucked into engagement with the support bars as it moves along the sheet transfer path. The sheet transfer assembly eliminates the need for conventional skeleton wheels and the like. Marking, smearing and smudging are prevented since the printed side of the sheet is not handled or contacted in any way as the sheet is conveyed along the sheet transfer path.

Abstract: Freshly printed sheets are transferred from one printing unit to another by transfer cylinders each having an ink repellent, electrically conductive, striped flexible jacket covering that is movable relative to the sheet support surface of the transfer cylinder. The jacket covering is made of a flexible fabric material that is pre-stretched, pressed flat, cut to size and treated with an ink repellent compound and is also treated with an anti-static ionic compound or is otherwise rendered electrically conductive by one or more conductive strands. Electrostatic charges carried by the freshly printed sheets are discharged through the ink repellent, electrically conductive, flexible jacket covering into the grounded transfer cylinder. A low friction, electrically conductive cylinder base covering that includes center alignment marks is secured to the transfer cylinder for engaging the flexible jacket covering.

Abstract: A retractable in-line inking/coating apparatus can apply either spot or overall inking/coating material to a plate and/or a blanket on the first printing unit or on any consecutive printing unit of any rotary offset printing press. The inking/coating apparatus is pivotally mounted within the conventional dampener space of any lithographic printing unit. The aqueous component of the flexographic printing ink or aqueous coating material is evaporated and dried by high velocity, hot air dryers and high performance heat and moisture extractors so that the aqueous or flexographic ink or coating material on a freshly printed or coated sheet is dry and can be dry-trapped on the next printing unit.