Abstract: A composite construction incorporating one or more non-woven layers at least partially formed from heat fused monoaxially drawn tape fiber elements of discrete length. The non-woven layers are provided with a mat structure covering across at least one surface. The mat structure covering is formed at least partially from interwoven heat fused, monoaxially drawn tape fiber elements of elongate length. The tape fiber elements in the woven and non-woven layers incorporate a base layer of a strain oriented polymer and at least one covering layer of a heat fusible polymer. The covering layer of the tape fiber elements is characterized by a softening point below that of the base layer to permit bonding fusion upon application of heat.

Abstract: The present invention relates generally to a printed loop fabric with improved graphic visibility and clarity which may be used as the female portion of a mechanical closure system. The loop fabric is generally comprised of a knit fabric, and more specifically, of a warp knit, weft inserted fabric. One method of creating the printed loop fabric includes coating the backside of the loop fabric with a thermoplastic material and then printing the face side of the coated fabric. Alternatively, the printed loop fabric may be achieved by applying a thermoplastic material to the backside of the loop fabric and printing on the thermoplastic material. The printed loop fabric may also be produced by applying a thermoplastic material to the backside of a low loop fabric and laminating a pre-printed film to the thermoplastic material. The fabric can be made without sacrificing the fabric's hook to loop engagement strength.

Abstract: A composite construction incorporating one or more mat layers of interwoven axially drawn heat fusible tape fiber elements. The axially drawn tape fiber elements incorporate a central or base layer of a strain oriented polymer with a covering layer of a heat fusible polymer. The covering layer of the tape fiber elements is characterized by a softening point below that of the base layer to permit bonding fusion upon application of heat. An arrangement of embedded non-olefin fiber elements extends in anchored relation at least partially across the thickness dimension of the mat structure. The composite is adapted for bonding to a substrate layer. An optional covering layer may be utilized.

Abstract: A composite construction incorporating one or more mat layers of interwoven axially drawn heat fusible tape fiber elements. The axially drawn tape fiber elements incorporate a central or base layer of a strain oriented polymer with a covering layer of a heat fusible polymer. The covering layer of the tape fiber elements is characterized by a softening point below that of the base layer to permit bonding fusion upon application of heat. An arrangement of embedded non-olefin fiber elements extends in anchored relation at least partially across the thickness dimension of the mat structure. The composite is adapted for bonding to a substrate layer. An optional covering layer may be utilized.

Abstract: The present invention relates generally to a printed loop fabric with improved graphic visibility and clarity which may be used as the female portion of a mechanical closure system. The loop fabric is generally comprised of a knit fabric, and more specifically, of a warp knit, weft inserted fabric. One method of creating the printed loop fabric includes coating the backside of the loop fabric with a thermoplastic material and then printing the face side of the coated fabric. Alternatively, the printed loop fabric may be achieved by applying a thermoplastic material to the backside of the loop fabric and printing on the thermoplastic material. The printed loop fabric may also be produced by applying a thermoplastic material to the backside of a low loop fabric and laminating a pre-printed film to the thermoplastic material. The fabric can be made without sacrificing the fabric's hook to loop engagement strength.

Abstract: The present invention relates generally to a printed loop fabric with improved graphic visibility and clarity which may be used as the female portion of a mechanical closure system. The loop fabric is generally comprised of a knit fabric, and more specifically, of a warp knit, weft inserted fabric. One method of creating the printed loop fabric includes coating the backside of the loop fabric with a thermoplastic material and then printing the face side of the coated fabric. Alternatively, the printed loop fabric may be achieved by applying a thermoplastic material to the backside of the loop fabric and printing on the thermoplastic material. The printed loop fabric may also be produced by applying a thermoplastic material to the backside of a low loop fabric and laminating a pre-printed film to the thermoplastic material. The fabric can be made without sacrificing the fabric's hook to loop engagement strength.

Abstract: The present invention relates generally to a printed loop fabric with improved graphic visibility and clarity which may be used as the female portion of a mechanical closure system. The loop fabric is generally comprised of a knit fabric, and more specifically, of a warp knit, weft inserted fabric. One method of creating the printed loop fabric includes coating the backside of the loop fabric with a thermoplastic material and then printing the face side of the coated fabric. Alternatively, the printed loop fabric may be achieved by applying a thermoplastic material to the backside of the loop fabric and printing on the thermoplastic material. The printed loop fabric may also be produced by applying a thermoplastic material to the backside of a low loop fabric and laminating a pre-printed film to the thermoplastic material. The fabric can be made without sacrificing the fabric's hook to loop engagement strength.

Abstract: The present invention relates to a process for producing a woven textile-elastomer composite that, when transfer or film-coated, is suitable for use as an artificial leather substrate. The inventive procedure involves (a) producing an elastomer composition of at least four ingredients (an anionically-stabilized waterborne polymer dispersion, an acid-generating chemical, a cloud-point surfactant, and a foam-stabilizing surfactant); (b) incorporating sufficient gas into the liquid mixture to generate a spreadable foam; (c) applying the foam onto a porous woven textile substrate; (d) heating said foamed fabric until the elastomer coagulates over the fabric substrate; and (e) drying the resultant composite without destroying the coagulated structure. The resultant composite obtains a pliability, compressibility, and drape that is similar to that of leather and a surface that is suitable for transfer or film-coating to produce artificial leather.

Abstract: The present, invention relates to a process for producing a fabric-elastomer composite that, when transfer or film coated, is preferable for use as an artificial leather substrate. The inventive procedure involves (a) producing an elastomer composition of at least four ingredients (an anionically-stabilized waterborne polymer dispersion, an acid-generating chemical, a cloud-point surfactant, and a foam-stabilizing surfactant); (b) incorporating sufficient gas into the liquid mixture to generate a spreadable foam; (c) applying the foam onto a porous textile substrate; (d) heating said foamed fabric until the elastomer coagulates over the fabric substrate; and (e) drying the resultant composite without destroying the coagulated structure. The resultant composite obtains a suppleness that is similar to that of leather and a surface that is suitable for transfer coating to produce artificial leather. The composite may be utilized as upholstery fabric in furniture or in automobiles, apparel, and the like.

Abstract: The present invention relates to a process for producing a knitted textile material that, when transfer or film-coated, is suitable for use as an artificial leather substrate. The inventive procedure involves (a) producing an elastomer composition of at least four ingredients (an anionically-stabilized waterborne polymer dispersion, an acid-generating chemical, a cloud-point surfactant, and a foam-stabilizing surfactant); (b) incorporating sufficient gas into the liquid mixture to generate a spreadable foam; (c) applying the foam onto a porous knitted textile substrate; (d) heating said foamed fabric until the elastomer coagulates over the fabric substrate; and (e) drying the resultant composite without destroying the coagulated structure. The resultant composite obtains a pliability, compressibility, and drape that is similar to that of leather and a surface that is suitable for transfer or film-coating to produce artificial leather.

Abstract: A forming panel having board with a release barrier of a substrate and a barrier/release layer secured to the board by an adhesive.

Abstract: The present, invention relates to a process for producing a fabric-elastomer composite that, when transfer or film coated, is preferable for use as an artificial leather substrate. The inventive procedure involves (a) producing an elastomer composition of at least four ingredients (an anionically-stabilized waterborne polymer dispersion, an acid-generating chemical, a cloud-point surfactant, and a foam-stabilizing surfactant); (b) incorporating sufficient gas into the liquid mixture to generate a spreadable foam; (c) applying the foam onto a porous textile substrate; (d) heating said foamed fabric until the elastomer coagulates over the fabric substrate; and (e) drying the resultant composite without destroying the coagulated structure. The resultant composite obtains a suppleness that is similar to that of leather and a surface that is suitable for transfer coating to produce artificial leather. The composite may be utilized as upholstery fabric in furniture or in automobiles, apparel, and the like.

Abstract: The present invention relates to a process-for producing a fabric-elastomer composite that, when transfer or film coated, is preferable for use as an artificial leather substrate. The inventive procedure involves (a) producing an elastomer composition of at least four ingredients (an anionically-stabilized waterborne polymer dispersion, an acid-generating chemical, a cloud-point surfactant, and a foam-stabilizing surfactant); (b) incorporating sufficient gas into the liquid mixture to generate a spreadable foam; (c) applying the foam onto a porous textile substrate; (d) heating said foamed fabric until the elastomer coagulates over the fabric substrate; and (e) drying the resultant composite without destroying the coagulated structure. The resultant composite obtains a suppleness that is similar to that of leather and a surface that is suitable for transfer coating to produce artificial leather. The composite may be utilized as upholstery fabric in furniture or in automobiles, apparel, and the like.