Patents by Inventor Hsiang Pi Chang
Hsiang Pi Chang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250063778Abstract: A method includes removing a first dummy gate stack and a second dummy gate stack to form a first trench and a second trench. The first dummy gate stack and the second dummy gate stack are in a first device region and a second device region, respectively. The method further includes depositing a first gate dielectric layer and a second gate dielectric layer extending into the first trench and the second trench, respectively, forming a fluorine-containing layer comprising a first portion over the first gate dielectric layer, and a second portion over the second gate dielectric layer, removing the second portion, performing an annealing process to diffuse fluorine in the first portion into the first gate dielectric layer, and at a time after the annealing process, forming a first work-function layer and a second work-function layer over the first gate dielectric layer and the second gate dielectric layer, respectively.Type: ApplicationFiled: October 31, 2024Publication date: February 20, 2025Inventors: Hsin-Yi Lee, Weng Chang, Hsiang-Pi Chang, Huang-Lin Chao, Chung-Liang Cheng, Chi On Chui, Kun-Yu Lee, Tzer-Min Shen, Yen-Tien Tung, Chun-I Wu
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Patent number: 12166074Abstract: A method includes removing a first dummy gate stack and a second dummy gate stack to form a first trench and a second trench. The first dummy gate stack and the second dummy gate stack are in a first device region and a second device region, respectively. The method further includes depositing a first gate dielectric layer and a second gate dielectric layer extending into the first trench and the second trench, respectively, forming a fluorine-containing layer comprising a first portion over the first gate dielectric layer, and a second portion over the second gate dielectric layer, removing the second portion, performing an annealing process to diffuse fluorine in the first portion into the first gate dielectric layer, and at a time after the annealing process, forming a first work-function layer and a second work-function layer over the first gate dielectric layer and the second gate dielectric layer, respectively.Type: GrantFiled: February 21, 2022Date of Patent: December 10, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Hsin-Yi Lee, Weng Chang, Hsiang-Pi Chang, Huang-Lin Chao, Chung-Liang Cheng, Chi On Chui, Kun-Yu Lee, Tzer-Min Shen, Yen-Tien Tung, Chun-I Wu
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Publication number: 20240405093Abstract: The present disclosure describes forming a crystalline high-k dielectric layer at a reduced crystallization temperature in a semiconductor device. The method includes forming a channel structure on a substrate, forming an interfacial layer on the channel structure, forming a first high-k dielectric layer on the interfacial layer, forming dipoles in the first high-k dielectric layer with a dopant, and forming a second high-k dielectric layer on the first high-k dielectric layer. The dopant includes a first metal element. The second high-k dielectric layer includes a second metal element different from the first metal element.Type: ApplicationFiled: June 2, 2023Publication date: December 5, 2024Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Shen-Yang LEE, Hsiang-Pi CHANG, Huang-Lin CHAO, Pinyen LIN
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Patent number: 12148843Abstract: A semiconductor device includes a silicon germanium channel, a germanium-free interfacial layer, a high-k dielectric layer, and a metal gate electrode. The silicon germanium channel is over a substrate. The germanium-free interfacial layer is over the silicon germanium channel. The germanium-free interfacial layer is nitridated. The high-k dielectric layer is over the germanium-free interfacial layer. The metal gate electrode is over the high-k dielectric layer.Type: GrantFiled: May 12, 2023Date of Patent: November 19, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Chih-Yu Chang, Hsiang-Pi Chang, Zi-Wei Fang
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Publication number: 20240379793Abstract: A method for fabricating a semiconductor device includes exposing one or more surfaces of a conduction channel of a transistor; overlaying the one or more surfaces with a dielectric interfacial layer; overlaying the dielectric interfacial layer with a blocking layer; performing a first annealing process to densify the dielectric interfacial layer, overlaying the blocking layer with a first high-k dielectric layer; forming one or more threshold voltage modulation layers over the first high-k dielectric layer; performing a second annealing process to adjust a doping profile of the first high-k dielectric layer; and overlaying the first high-k dielectric layer with a second high-k dielectric layer.Type: ApplicationFiled: May 8, 2023Publication date: November 14, 2024Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Shen-Yang Lee, Hsiang-Pi Chang, Huang-Lin Chao, Pinyen Lin
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Publication number: 20240339329Abstract: A method for manufacturing a semiconductor structure includes trimming a semiconductor region using a gaseous halogen-based etchant such that the trimmed semiconductor region has a first part and a second part which is formed on the first part and which has a halogen-terminated trimmed surface, and treating the halogen-terminated trimmed surface of the second part using a gaseous oxidant including hydrogen and oxygen such that the second part is oxidized to form an oxidized part, and such that the halogen-terminated trimmed surface is converted into a hydroxyl group-terminated surface of the oxidized part.Type: ApplicationFiled: April 10, 2023Publication date: October 10, 2024Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Yao-Sheng HUANG, Hsiang-Pi CHANG, Shen-Yang LEE, Huang-Lin CHAO
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Publication number: 20240332091Abstract: A semiconductor device and a method of fabricating the semiconductor device are disclosed. The method includes forming nanostructured channel regions, forming gate openings surrounding the nanostructured channel regions, forming oxide layers on exposed surfaces of the nanostructured channel regions in the gate openings, depositing a diffusion barrier layer on the oxide layers, depositing a first dielectric layer on the diffusion barrier layer, performing a doping process on the diffusion barrier layer and the first dielectric layer to form a doped diffusion barrier layer and a doped dielectric layer, and depositing a conductive layer on the doped dielectric layer.Type: ApplicationFiled: March 29, 2023Publication date: October 3, 2024Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Shen-Yang LEE, Hsiang-Pi Chang, Huiching Chang, Shao An Wang, Kenichi Sano, Huang-Lin Chao
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Publication number: 20240322003Abstract: A method for manufacturing a semiconductor device includes: forming a semiconductor stack on a semiconductor substrate in a flat state, the semiconductor stack including sacrificial layer portions and channel layer portions that are alternately stacked over one another; forming source/drain trenches in the semiconductor stack, each of the source/drain trenches penetrating the channel layer portions, the sacrificial layer portions and an upper portion of the semiconductor substrate, and terminating at a lower portion of the semiconductor substrate, so as to form the channel layer portions into channel features and form the sacrificial layer portions into sacrificial features; transforming the semiconductor substrate from the flat state to a bending state; forming source/drain regions in the source/drain trenches, respectively; and reverting the semiconductor substrate from the bending state back to the flat state, so as to induce a strain in the channel features.Type: ApplicationFiled: March 20, 2023Publication date: September 26, 2024Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chia-Ling PAI, Hsiang-Pi CHANG, Shen-Yang LEE, Fu-Ting YEN, Huang-Lin CHAO, Pinyen LIN, I-Ming CHANG
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Publication number: 20240313064Abstract: A semiconductor device and a method of fabricating the semiconductor device are disclosed. The method includes forming nanostructured channel regions on a fin or sheet base, forming gate openings surrounding the nanostructured channel regions, forming oxide layers on exposed surfaces of the nanostructured channel regions and the fin or sheet base in the gate openings, performing a first doping process on the oxide layers to form doped oxide layers, depositing a first dielectric layer on the doped oxide layers, performing a second doping process on the first dielectric layer to form a doped dielectric layer, and depositing a conductive layer on the doped dielectric layer.Type: ApplicationFiled: March 14, 2023Publication date: September 19, 2024Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Shen-Yang LEE, Hsiang-Pi CHANG, Huang-Lin CHAO
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Publication number: 20240304667Abstract: A method for fabricating a semiconductor device is disclosed. The method includes exposing one or more surfaces of a conduction channel of a transistor, overlaying the one or more surfaces with a first high-k dielectric layer; overlaying the first high-k dielectric layer with a second high-k dielectric layer; depositing a ruthenium-containing layer over the second high-k dielectric layer; and performing a first annealing process with a temperature not greater than a threshold so as to remove oxygen vacancies from at least the first high-k dielectric layer.Type: ApplicationFiled: March 7, 2023Publication date: September 12, 2024Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Huang-Lin Chao, Shen-Yang Lee, Hsiang-Pi Chang
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Publication number: 20240297239Abstract: A semiconductor device and a method of fabricating the semiconductor device are disclosed. The method includes forming a fin base on a substrate, forming a superlattice structure including first and second nanostructured layers on the fin base, forming a polysilicon structure on the superlattice structure, epitaxially growing a S/D region on the fin base and adjacent to the first nanostructured layer, forming an oxygen-rich outer gate spacer including a first dielectric material with a first non-stoichiometric composition on a sidewall of the polysilicon structure, forming an oxygen-rich inner gate spacer including a second dielectric material with a second non-stoichiometric composition on a sidewall of the second nanostructured layer, and replacing the polysilicon structure with a gate structure.Type: ApplicationFiled: March 3, 2023Publication date: September 5, 2024Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Shen-Yang LEE, Chun-Fu Lu, Hsiang-Pi Chang
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Publication number: 20240297244Abstract: A method for fabricating semiconductor devices includes forming a stack structure protruding from a substrate and including a plurality of first semiconductor layers and a plurality of second semiconductor layers stacked on top of one another. The method includes forming an isolation structure overlaying the substrate and a lower portion of the stack structure. The method includes implanting dopants into at least an upper portion of the isolation structure.Type: ApplicationFiled: March 2, 2023Publication date: September 5, 2024Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: I-Ming Chang, Yao-Sheng Huang, Hsiang-Pi Chang, Yi-Ruei Jhan, Huang-Lin Chao
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Publication number: 20240274473Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a source/drain epitaxial feature disposed over a substrate, a plurality of semiconductor layers disposed parallelly to each other and in contact with the source/drain epitaxial feature, a gate electrode layer surrounding a portion of each of the plurality of semiconductor layers, and a dielectric region in the substrate below the source/drain epitaxial feature. The dielectric region includes a first oxidation region having a first dopant, and a second oxidation region having a second dopant different than the first dopant.Type: ApplicationFiled: April 23, 2024Publication date: August 15, 2024Inventors: I-Ming CHANG, Jung-Hung CHANG, Yao-Sheng HUANG, Huang-Lin CHAO, Chung-Liang CHENG, Hsiang-Pi CHANG
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Publication number: 20240266415Abstract: Gate stack fabrication techniques are disclosed for capacitance equivalent thickness scaling. An exemplary method for forming a gate stack includes forming an interfacial layer, forming a high-k dielectric layer over the interfacial layer, and forming an electrically conductive gate layer over the high-k dielectric layer. Forming the high-k dielectric layer includes forming a group 4 element-containing dielectric layer (e.g., an HfO2 layer and/or a ZrO2 layer) and forming a rare earth element-containing dielectric layer. In some embodiments, the rare earth element-containing dielectric layer includes yttrium and oxygen, nitrogen, carbon, or a combination thereof. The electrically conductive gate layer is formed over the rare earth element-containing dielectric layer (i.e., the rare earth element-containing dielectric layer is not removed and remains in the gate stack).Type: ApplicationFiled: June 2, 2023Publication date: August 8, 2024Inventors: Shen-Yang Lee, Hsiang-Pi Chang, Huang-Lin Chao, Pinyen Lin
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Publication number: 20240178319Abstract: A semiconductor device includes a substrate, an interfacial layer formed on the semiconductor substrate, and a high-k dielectric layer formed on the interfacial layer. At least one of the high-k dielectric layer and the interfacial layer is doped with: a first dopant species, a second dopant species, and a third dopant species. The first dopant species and the second dopant species form a plurality of first dipole elements having a first polarity. The third dopant species forms a plurality of second dipole elements having a second polarity. A first concentration ratio of the first concentration of the first dopant species to the second concentration of the second dopant species of the p-type transistor is different from a second concentration ratio of the first concentration of the first dopant species to the second concentration of the second dopant species of the n-type transistor.Type: ApplicationFiled: February 2, 2024Publication date: May 30, 2024Inventors: Hsiang-Pi Chang, Yen-Tien Tung, Dawei Heh, Chung-Liang Cheng, I-Ming Chang, Yao-Sheng Huang, Tzer-Min Shen, Huang-Lin Chao
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Publication number: 20240150192Abstract: A semiconductor device with different configurations of gate structures and a method of fabricating the same are disclosed. The method includes forming a fin structure on a substrate, forming a gate opening on the fin structure, forming a metallic oxide layer within the gate opening, forming a first dielectric layer on the metallic oxide layer, forming a second dielectric layer on the first dielectric layer, forming a work function metal (WFM) layer on the second dielectric layer, and forming a gate metal fill layer on the WFM layer. The forming the first dielectric layer includes depositing an oxide material with an oxygen areal density less than an oxygen areal density of the metallic oxide layer.Type: ApplicationFiled: January 12, 2024Publication date: May 9, 2024Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Hsiang-Pi CHANG, Chung-Liang Cheng, I-Ming Chang, Yao-Sheng Huang, Huang-Lin Chao
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Patent number: 11978674Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a first source/drain epitaxial feature formed over a substrate, a second source/drain epitaxial feature formed over the substrate, two or more semiconductor layers disposed between the first source/drain epitaxial feature and the second source/drain epitaxial feature, a gate electrode layer surrounding a portion of one of the two or more semiconductor layers, a first dielectric region disposed in the substrate and in contact with a first side of the first source/drain epitaxial feature, and a second dielectric region disposed in the substrate and in contact with a first side of the second source/drain epitaxial feature, the second dielectric region being separated from the first dielectric region by a substrate.Type: GrantFiled: October 8, 2021Date of Patent: May 7, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: I-Ming Chang, Jung-Hung Chang, Chung-Liang Cheng, Hsiang-Pi Chang, Yao-Sheng Huang, Huang-Lin Chao
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Publication number: 20240096993Abstract: A method for tuning a threshold voltage of a transistor is disclosed. A channel layer is formed over a substrate. An interfacial layer is formed over and surrounds the channel layer. A gate dielectric layer is formed over and surrounds the interfacial layer. A dipole layer is formed over and wraps around the gate dielectric layer by performing a cyclic deposition etch process, and the dipole layer includes dipole metal elements and has a substantially uniform thickness. A thermal drive-in process is performed to drive the dipole metal elements in the dipole layer into the gate dielectric layer to form an interfacial dipole surface, and then the dipole layer is removed.Type: ApplicationFiled: January 9, 2023Publication date: March 21, 2024Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Shen-Yang Lee, Hsiang-Pi Chang, Huang-Lin Chao
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Patent number: 11908702Abstract: A semiconductor device with different configurations of gate structures and a method of fabricating the same are disclosed. The method includes forming a fin structure on a substrate, forming a gate opening on the fin structure, forming a metallic oxide layer within the gate opening, forming a first dielectric layer on the metallic oxide layer, forming a second dielectric layer on the first dielectric layer, forming a work function metal (WFM) layer on the second dielectric layer, and forming a gate metal fill layer on the WFM layer. The forming the first dielectric layer includes depositing an oxide material with an oxygen areal density less than an oxygen areal density of the metallic oxide layer.Type: GrantFiled: August 19, 2021Date of Patent: February 20, 2024Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Hsiang-Pi Chang, Chung-Liang Cheng, I-Ming Chang, Yao-Sheng Huang, Huang-Lin Chao
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Publication number: 20240047272Abstract: A semiconductor structure includes a first fin structure and a second fin structure, a first dielectric layer disposed over the first fin structure, a second dielectric layer disposed over the second fin structure, a first gate electrode disposed over the first dielectric layer, and a second gate electrode disposed over the second dielectric layer. A thickness of the first dielectric layer and a thickness of the second dielectric layer are equal. The second fin structure includes an outer region and an inner region, and a Ge concentration in the outer portion is less than Ge concentration in the inner portion.Type: ApplicationFiled: October 23, 2023Publication date: February 8, 2024Inventors: I-MING CHANG, CHUNG-LIANG CHENG, HSIANG-PI CHANG, HUNG-CHANG SUN, YAO-SHENG HUANG, YU-WEI LU, FANG-WEI LEE, ZIWEI FANG, HUANG-LIN CHAO