Abstract: The present invention discloses a novel toughener selected from the group of polyurea, polyurethane and poly(urea-urethane) using a facile synthesis method. The toughener forms thick-interface particles, and creates an effective toughness improvement for epoxy resin. Different from the conventional epoxy/rubber composite or epoxy/thermoplastic composite, the epoxy/polyurea, epoxy/polyurethane, or epoxy/poly(urea-urethane) composite shows Newtonian rheological behaviour, a convenient property for processing. The unique feature of the toughener according to the present invention is that toughness can be significantly improved at low toughener content without losing other desirable properties.

Abstract: A composite bipolar plate for a polymer electrolyte membrane fuel cell (PEMFC) is prepared as follows: a) compounding vinyl ester and graphite powder to form bulk molding compound (BMC) material, the graphite powder content ranging from 60 wt % to 95 wt % based on the total weight of the graphite powder and vinyl ester, wherein carbon fiber 1-20 wt %, modified organo clay or noble metal plated modified organo clay 0.5-10 wt %, and one or more conductive fillers selected form: carbon nanotube (CNT) 0.1-5 wt %, nickel plated carbon fiber 0.5-10 wt %, nickel plated graphite 2.5-40 wt %, and carbon black 2-30 wt %, based on the weight of the vinyl ester resin, are added during the compounding; b) molding the BMC material from step a) to form a bipolar plate having a desired shaped at 80-200° C. and 500-4000 psi.

Abstract: A method for modifying CNT is disclosed. The modified CNT by the above-mentioned method mixed with a resin is provided with an enhanced diffusibility; therefore the electronic property and mechanical property of resin are enhanced obviously with lower quantity of CNT.

Abstract: A method for preparing a carbon nanotube (CNT)/polyolefin composite by a water-crosslinking reaction and its preparation method are disclosed. Taking an embodiment for example, a carbon nanotube, an organic unsaturated silane and a plastic material are provided, and then the carbon nanotube and the organic unsaturated silane are mixed uniformly by a dispersant. The mixture is bonding with the plastic material by the silicon of organic unsaturated silane. A composite provided with a better combination of carbon nanotube and plastic material is generated by the method of the present invention.

Abstract: The recycled thermosetting flour composites and method for preparing the same are disclosed. The silane coupling agent is used as a coincidental bridge between recycled thermosetting flour and plastic materials, to apparently promote the mechanical properties of composites by linking with each other. As a result, the recycled polyolefin and recycled thermosetting flour are applied through interfacial modification, coupling, modification, mixing and granulating process to generate a composite with better mechanical properties and recycle the resource.

Abstract: A composite bipolar plate for a polymer electrolyte membrane fuel cell (PEMFC) is prepared as follows: a) compounding vinyl ester and graphite powder to form bulk molding compound (BMC) material, the graphite powder content ranging from 60 wt % to 95 wt % based on the total weight of the graphite powder and vinyl ester, wherein carbon fiber 1-20 wt %, modified organo clay or noble metal plated modified organo clay 0.5-10 wt %, and one or more conductive fillers selected form: carbon nanotube (CNT) 0.1-5 wt %, nickel plated carbon fiber 0.5-10 wt %, nickel plated graphite 2.5-40 wt %, and carbon black 2-30 wt %, based on the weight of the vinyl ester resin, are added during the compounding; b) molding the BMC material from step a) to form a bipolar plate having a desired shaped at 80-200° C. and 500-4000 psi.

Abstract: A composite bipolar plate of polymer electrolyte membrane fuel cells (PEMFC) is prepared as follows: a) preparing a bulk molding compound (BMC) material containing a vinyl ester resin and a graphite powder, the graphite powder content of BMC material ranging from 60 wt % to 80 wt %, based on the compounded mixture; b) molding the BMC material from step a) to form a bipolar plate having a desired shape at 80–200° C. and 500–4000 psi, wherein the graphite powder is of 40 mesh–80 mesh.