Abstract: A tensioner for tensioning flexible drives employs an extruded shaft which can provide a relatively complex cross sectional shape to provide anti-rotation features to inhibit rotation of a pivot bushing located on the shaft. The pivot bushing has a frustoconical outer shape, as does the pivot surface of the hub of the tensioner arm which pivots on the pivot bushing. A dampening spring urges the pivot bushing towards the tensioner arm's pivot surface, providing for wear compensation and for dampening. The degree of dampening which is generated between the pivot bushing and the tensioner hub can be selected in a variety of manners: by varying the spring force; by changing the effective contact surface area between the pivot bushing and pivot surface; and/or by changing the coefficient of friction between the pivot bushing and the pivot surface.

Abstract: A novel tensioner for use with flexible drives, such as serpentine accessory belts on automobiles includes a tensioner arm to spindle pivot design which employs a frustoconical bushing between an inner pivot surface of the tensioner arm and a spindle shaft. The frustoconical design of the bushing resists off axis movement of the tensioner arm and a wear take up mechanism biases the bushing into contact with the inner pivot surface to compensate for normal wear of the bushing and/or pivot surface. A thrust plate is mounted to the end of the spindle shaft and rides in a thrust washer, the thrust plate and thrust washer being held captive in the tensioner arm such that the tensioner arm can pivot about the bushing and the spindle and the thrust plate and thrust washer assist in inhibiting off-axis movement of the tensioner arm. In one embodiment, the biasing force which biases the bushing against the inner pivot surface of the tensioner arm can be varied to change the amount of dampening of the tensioner.

Abstract: An overrunning accessory decoupler with a locking mechanism provides the desired overrunning accessory decoupler functionality and also permits torque to be transferred from the accessory to which the decoupler is installed to the drive of the engine when desired. In one embodiment, the decoupler includes a locking mechanism that is controlled by centrifugal forces developed in the decoupler to lock the decoupler to permit the accessory to transfer torque to the drive to start or boost the engine. In another embodiment, the decoupler locking mechanism includes an electromagnet that can be energized to lock and/or unlock the decoupler.

Abstract: A tensioner operable to substantially maintain a specified tension in a flexible drive, such as a belt or chain, includes a spring, mounted laterally to the pivot shaft of the tensioner, which biases the tensioner arm towards the flexible drive. The spring is arcuate in shape and is maintained in a correspondingly arc-shaped spring retainer on a mounting plate of the tensioner. The arcuate shape of the spring and spring guide on the tensioner arm follows as the tensioner arm pivots towards and away from the flexible drive. The tensioner also has a wear take up mechanism to maintain the friction bushing in continuous engagement with the tensioner arm.

Abstract: A tensioner for tensioning flexible drives employs an extruded shaft which can provide a relatively complex cross sectional shape to provide anti-rotation features to inhibit rotation of a pivot bushing located on the shaft. The pivot bushing has a frustoconical outer shape, as does the pivot surface of the hub of the tensioner arm which pivots on the pivot bushing. A dampening spring urges the pivot bushing towards the tensioner arm's pivot surface, providing for wear compensation and for dampening. The degree of dampening which is generated between the pivot bushing and the tensioner hub can be selected in a variety of manners: by varying the spring force; by changing the effective contact surface area between the pivot bushing and pivot surface; and/or by changing the coefficient of friction between the pivot bushing and the pivot surface.

Abstract: An overrunning accessory decoupler with a locking mechanism provides the desired overrunning accessory decoupler functionality and also permits torque to be transferred from the accessory to which the decoupler is installed to the drive of the engine when desired. In one embodiment, the decoupler includes a locking mechanism that is controlled by centrifugal forces developed in the decoupler to lock the decoupler to permit the accessory to transfer torque to the drive to start or boost the engine. In another embodiment, the decoupler locking mechanism includes an electromagnet that can be energized to lock and/or unlock the decoupler.

Abstract: A tensioner operable to substantially maintain a specified tension in a flexible drive, such as a belt or chain, includes a spring, mounted laterally to the pivot shaft of the tensioner, which biases the tensioner arm towards the flexible drive. The spring is arcuate in shape and is maintained in a correspondingly arc-shaped spring retainer on a mounting plate of the tensioner. The arcuate shape of the spring and spring guide on the tensioner arm follows as the tensioner arm pivots towards and away from the flexible drive. The tensioner also has a wear take up mechanism to maintain the friction bushing in continuous engagement with the tensioner arm.

Abstract: A novel tensioner for use with flexible drives, such as serpentine accessory belts on automobiles includes a tensioner arm to spindle pivot design which employs a frustoconical bushing between an inner pivot surface of the tensioner arm and a spindle shaft. The frustoconical design of the bushing resists off axis movement of the tensioner arm and a wear take up mechanism biases the bushing into contact with the inner pivot surface to compensate for normal wear of the bushing and/or pivot surface. A thrust plate is mounted to the end of the spindle shaft and rides in a thrust washer, the thrust plate and thrust washer being held captive in the tensioner arm such that the tensioner arm can pivot about the bushing and the spindle and the thrust plate and thrust washer assist in inhibiting off-axis movement of the tensioner arm. In one embodiment, the biasing force which biases the bushing against the inner pivot surface of the tensioner arm can be varied to change the amount of dampening of the tensioner.

Abstract: A pulley for engaging an endless belt or the like suitable for automotive vehicular use comprising an annular body of plastic material including an annular inner hub portion defining a central axis, an annular outer peripheral portion and an intermediate portion integrally interconnecting the annular outer peripheral portion in concentric relation with the inner hub portion, and a temperature compensating-wear resistant rim structure formed of metal. The rim structure is formed with a series of wear resistant arcuate sections spaed apart with a temperature compensating connecting section extending between adjacent ends of adjacent arcuate sections.