Abstract: A process for separating and recovering bituminous material from tar sand and other viscous petroleum deposits, either in-situ or after mining the deposits. The process may also apply to heavy oil wells and to secondary and tertiary recovery of oil from wells. The bituminous-containing matter is contacted within a confined space with the vapors of a halogenated, organic solvent, whereby the bituminous material separates from the other matter. The bituminous material accumulates at the bottom of the confined space and is recovered therefrom.

Abstract: Bituminous sand such as oil sand or tar sand is mixed with a halogenated organic solvent which has a density greater than that of water at the same temperature. The slurry is continuously transferred to a conveyor system which is at least partially submerged in water, with the slurry being fed onto the portion of the conveyor which is submerged. As the sands move through the water on the conveyor, the organic solvent containing the bituminous material separates from the sand and forms a separate phase beneath the water. The sands ultimately move upwardly on the conveyor through the surface of the water. The organic phase is removed from beneath the water surface and the halogenated solvent is flashed therefrom in a flash evaporator chamber. Solvent vapors are withdrawn from the evaporator chamber by a compressor, and the compressed vapors are introduced into a condenser chamber.