Abstract: A method for forming a flow channel on a metal bipolar plate of a fuel cell includes: pre-treating a metal polar plate; subjecting the metal polar plate to low-temperature heating; forming a flow channel on the metal polar plate by rolling; cutting an inlet and outlet for gas and cooling liquid on the metal polar plate; performing surface treatment on the metal polar plate; bonding two metal polar plates to form a metal bipolar plate; and trimming the metal bipolar plate. The flow channel is formed by two pre-forming and one truing, and design parameters of punches and dies of the rollers used are determined by calculation models.